CN212231577U - Spectroscopic Stereo Vision Device for Internal Inspection of High Temperature and Narrow Cavity - Google Patents
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Abstract
一种用于高温狭窄腔体内部检测的分光立体视觉装置,用于高温狭窄腔体内部的物体检测,包括:彩色分光成像模块,设于所述高温狭窄腔体外部,用于物体成像;高温光学镜筒,设于高温狭窄腔体内部,所述高温光学镜筒内部设有半透反射镜、反射镜、红光谱滤色片和蓝光谱滤色片,其中,物体实像的光线经所述反射镜反射后,再经所述红光谱滤色片滤光穿过所述半透反射镜后进入所述彩色分光成像模块成像;物体反射的光线经所述蓝光谱滤色片滤光后,再经所述反射镜反射,进入所述彩色分光成像模块成像。通过在高温光学筒镜内设置双反射镜及彩色分光装置,构成体积小及承受高温能力强的光路,满足高温狭窄腔体内部的检测,可以输出不同视角的光路提供给高温腔体外部的相机。
A spectroscopic stereo vision device for detection inside a high-temperature narrow cavity, used for object detection inside a high-temperature narrow cavity, comprising: a color spectroscopic imaging module arranged outside the high-temperature narrow cavity for object imaging; The optical lens barrel is arranged inside the high temperature narrow cavity, and the high temperature optical lens barrel is provided with a half mirror, a reflector, a red spectrum color filter and a blue spectrum color filter, wherein the light of the real image of the object passes through the After being reflected by the reflector, it is filtered by the red spectrum color filter and passed through the half-reflecting mirror, and then enters the color spectroscopic imaging module for imaging; after the light reflected by the object is filtered by the blue spectrum color filter, After being reflected by the mirror, it enters the color spectroscopic imaging module for imaging. By arranging dual mirrors and color spectroscopic devices in the high-temperature optical tube lens, an optical path with small size and strong high temperature capability is formed, which can meet the detection inside the high-temperature narrow cavity, and can output optical paths with different viewing angles to provide the camera outside the high-temperature cavity. .
Description
技术领域technical field
本实用新型涉及计算机视觉及监测领域,尤其涉及一种用于高温狭窄腔体内部检测的分光立体视觉装置。The utility model relates to the field of computer vision and monitoring, in particular to a spectroscopic stereoscopic vision device used for internal detection of a high-temperature narrow cavity.
背景技术Background technique
高温环境下机械构件的位移和应变在线检测需求广泛但难度较大,尤其对于航空涡轮发动机等封闭狭窄环境,留给检测设备的空间十分狭小,同时其环境温度可能在500到1200摄氏度之间,工况十分恶劣。其叶片在高速旋转工况下的应变场测量,一直以来是业界期待解决的关键问题。On-line detection of displacement and strain of mechanical components in high temperature environment is widely required but difficult, especially for closed and narrow environments such as aero turbine engines, the space left for testing equipment is very small, and the ambient temperature may be between 500 and 1200 degrees Celsius. The working conditions are very bad. The strain field measurement of its blades under high-speed rotation conditions has always been a key problem that the industry expects to solve.
常规立体数字图像相关或其他计算机双目立体视觉应用中,需要使用两台类似的相机,以一定的立体视角观察被测对象。为此,需要使用协调两台相机同时曝光的硬件同步器和专用支撑支架固定相机。其体积大,无法适应上述超高温狭窄腔体内部检测。In conventional stereo digital image correlation or other computer binocular stereo vision applications, two similar cameras need to be used to observe the measured object from a certain stereo perspective. To do this, the camera needs to be secured with a hardware synchronizer and dedicated support brackets that coordinate the simultaneous exposure of the two cameras. Its volume is large and cannot be adapted to the above-mentioned ultra-high temperature and narrow cavity internal detection.
常规单相机双目检测方法往往使用切分画面的双目观察装置使用相机的部分靶面成像,其视角较为有限,难以满足测量环境参数的限制。Conventional single-camera binocular detection methods often use a binocular observation device with a split screen to image part of the target surface of the camera, and its viewing angle is relatively limited, which is difficult to meet the constraints of measuring environmental parameters.
实用新型内容Utility model content
有鉴于此,本实用新型的主要目的在于提供一种用于高温狭窄腔体内部检测的分光立体视觉装置,以期部分地解决上述技术问题中的至少之一。In view of this, the main purpose of the present invention is to provide a spectroscopic stereo vision device for detecting the interior of a high temperature narrow cavity, so as to partially solve at least one of the above technical problems.
为了实现上述目的,本实用新型提供了一种分光立体视觉装置,包括:In order to achieve the above purpose, the present utility model provides a spectroscopic stereo vision device, comprising:
彩色分光成像模块,设于所述高温狭窄腔体外部,用于物体成像;A color spectroscopic imaging module, located outside the high temperature narrow cavity, used for object imaging;
高温光学镜筒,设于高温狭窄腔体内部,所述高温光学镜筒内部设有半透反射镜、反射镜、红光谱滤色片和蓝光谱滤色片,其中,物体实像的光线经所述反射镜反射后,再经所述红光谱滤色片滤光穿过所述半透反射镜后进入所述彩色分光成像模块成像;物体反射的光线经所述蓝光谱滤色片滤光后,再经所述反射镜反射,进入所述彩色分光成像模块成像。The high-temperature optical lens barrel is arranged inside the high-temperature narrow cavity, and the interior of the high-temperature optical lens barrel is provided with a semi-transmissive mirror, a reflector, a red spectrum color filter and a blue spectrum color filter, wherein the light of the real image of the object passes through the After being reflected by the reflector, it is filtered by the red spectrum color filter and passed through the half-reflecting mirror and then enters the color spectroscopic imaging module for imaging; the light reflected by the object is filtered by the blue spectrum color filter. , and then reflected by the reflecting mirror, entering the color spectroscopic imaging module for imaging.
其中,所述彩色分光成像模块为CFA Byer阵列彩色相机、3CCD/CMOS彩色相机或分立彩色分光相机。Wherein, the color spectroscopic imaging module is a CFA Byer array color camera, a 3CCD/CMOS color camera or a discrete color spectroscopic camera.
其中,所述CFA Byer阵列彩色相机是一种单个像素只对特定光谱进行感光的相机;其在CCD/CMOS罢免安装和像素对应的彩色滤镜,让特定像素只能对特定色光感光。Among them, the CFA Byer array color camera is a camera whose single pixel is only sensitive to a specific spectrum; the color filter corresponding to the pixel is not installed in the CCD/CMOS, so that a specific pixel can only be sensitive to a specific color light.
其中,所述3CCD/CMOS彩色相机是一种整合三块带彩色滤镜传感器和分光镜组的相机机构;其通过分别读取三块色彩滤镜下的传感器数据,能够重建蓝色、绿色或者红色的感光图像。The 3CCD/CMOS color camera is a camera mechanism that integrates three sensors with color filters and a beam splitter; it can reconstruct blue, green or Red photosensitive image.
其中,所述高温光学镜筒的外径大小为1厘米-2厘米。Wherein, the outer diameter of the high temperature optical lens barrel is 1 cm-2 cm.
基于上述技术方案可知,本实用新型的分光立体视觉装置相对于现有技术至少具有如下有益效果之一:Based on the above technical solutions, the spectroscopic stereo vision device of the present invention has at least one of the following beneficial effects relative to the prior art:
1、本实用新型提出的一种用于高温狭窄腔体内部检测的分光立体视觉装置,通过在高温光学筒镜内设置双反射镜及彩色分光装置,构成体积小及承受高温能力强的光路,满足高温狭窄腔体内部的检测,可以输出不同视角的光路提供给高温腔体外部的相机。1. A spectroscopic stereo vision device for high-temperature narrow cavity interior detection proposed by the present utility model, by arranging a double-reflecting mirror and a color spectroscopic device in a high-temperature optical tube lens, a light path with a small volume and a strong ability to withstand high temperature is formed, To meet the detection inside the high temperature narrow cavity, it can output light paths with different viewing angles to provide the camera outside the high temperature cavity.
2、本实用新型的装置中的单相机为彩色相机,其可以获得双目画面,同时具有整个靶面的宽视角,实现了小体积设备对高温内部的三维数字图像相关形貌、位移和变形测量,并且彩色相机可选择单靶面彩色相机或基于彩色分光光路的3CCD或者双高速相机,同时满足高精度测量和高速测量的需求。2. The single camera in the device of the present invention is a color camera, which can obtain a binocular image and has a wide viewing angle of the entire target surface, so as to realize the relevant morphology, displacement and deformation of the three-dimensional digital image inside the high temperature by the small-volume device. Measurement, and the color camera can choose a single target color camera or a 3CCD or dual high-speed cameras based on the color splitting optical path, which can meet the needs of high-precision measurement and high-speed measurement at the same time.
附图说明Description of drawings
图1是本实用新型实施例进行单相机测试的分光立体视觉装置的结构示意图;1 is a schematic structural diagram of a spectroscopic stereo vision device for performing a single-camera test according to an embodiment of the present invention;
图2是本实用新型CFAByer阵列彩色相机的成像原理图;Fig. 2 is the imaging principle diagram of the CFAByer array color camera of the present utility model;
图3是本实用新型3CCD/CMOS彩色相机的成像原理图;Fig. 3 is the imaging principle diagram of the utility model 3CCD/CMOS color camera;
图4是本实用新型实施例进行双相机测试的分光立体视觉装置的二维结构示意图;4 is a two-dimensional structural schematic diagram of a spectroscopic stereo vision device for performing dual-camera testing according to an embodiment of the present invention;
图5是本实用新型实施例中应用于航空发动机内部的三维侧视示意图。Fig. 5 is a three-dimensional side view schematic diagram of an embodiment of the present invention applied to the interior of an aero-engine.
上述附图中,附图标记含义如下:In the above drawings, the meanings of the reference signs are as follows:
1、彩色分光成像模块;2、高温光学镜筒;3、半透反射镜;1. Color spectroscopic imaging module; 2. High temperature optical lens barrel; 3. Half mirror;
4、反射镜;5、红光谱滤色片;6、蓝光谱滤色片;4. Reflector; 5. Red spectrum filter; 6. Blue spectrum filter;
7、高温容器界面;8、一号虚拟相机;9、二号虚拟相机;7. High temperature container interface; 8. No. 1 virtual camera; 9. No. 2 virtual camera;
D、待测物体;L1、一号虚像光心线;L2、二号虚像光心线。D. Object to be measured; L1, No. 1 virtual image optical center line; L2, No. 2 virtual image optical center line.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本实用新型作进一步的详细说明。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
图1是本实用新型进行单相机测试的分光立体视觉装置的结构示意图;如图1所示,该分光立体视觉装置包括:1 is a schematic structural diagram of a spectroscopic stereo vision device for single-camera testing of the present invention; as shown in FIG. 1 , the spectroscopic stereo vision device includes:
彩色分光成像模块1,设于所述高温狭窄腔体外部,用于物体成像;所述彩色分光成像模块可以是常规CFA Byer阵列彩色相机,3CCD/CMOS相机和分立彩色分光相机。The color spectroscopic imaging module 1 is arranged outside the high temperature narrow cavity and is used for object imaging; the color spectroscopic imaging module can be a conventional CFA Byer array color camera, a 3CCD/CMOS camera and a discrete color spectroscopic camera.
CFAByer阵列彩色相机和彩色分光相机的双视角成像原理:The principle of dual-view imaging of CFAByer array color camera and color spectroscopic camera:
CFA Byer阵列彩色相机是一种单个像素只对特定光谱进行感光的相机。如图2所示,其在CCD/CMOS罢免安装和像素对应的彩色滤镜,让特定像素只能对特定色光感光。通过读取不同色彩滤镜下的图案,可以重建蓝色,绿色或者红色的感光图像。A CFA Byer array color camera is a camera in which a single pixel is only sensitive to a specific spectrum of light. As shown in Figure 2, the color filter corresponding to the pixel is installed in the CCD/CMOS, so that a specific pixel can only be sensitive to a specific color light. By reading the patterns under different color filters, blue, green or red light-sensitive images can be reconstructed.
3CCD/CMOS彩色相机是一种整合三块带彩色滤镜传感器和分光镜组的相机机构。如图3所示,通过分别读取三块色彩滤镜下的传感器数据,可以重建蓝色,绿色或者红色的感光图像。The 3CCD/CMOS color camera is a camera mechanism that integrates three sensors with color filters and a beam splitter. As shown in Figure 3, by reading the sensor data under the three color filters separately, blue, green or red light-sensitive images can be reconstructed.
高温光学镜筒2,设于高温狭窄腔体内部,所述高温光学镜筒内部设有半透反射镜3、反射镜4、红光谱滤色片5和蓝光谱滤色片6,其中,物体实像的光线经所述反射镜4反射后,再经所述红光谱滤色片5滤光穿过所述半透反射镜3后进入所述彩色分光成像模块1成像;物体反射的光线经所述蓝光谱滤色片6滤光后,再经所述反射镜4反射,进入所述彩色分光成像模块成像。The high temperature
基于上述半透反射镜3、反射镜4、红光谱滤色片5和蓝光谱滤色片6的尺寸,高温光学镜筒2的外径可以设置为1厘米至2厘米,光路体积小。即该视觉装置可满足工件开孔1厘米至2厘米的要求。Based on the dimensions of the
该分光立体视觉装置检测高温狭窄腔体内部物体的原理为:The principle of the spectroscopic stereo vision device for detecting objects inside the high temperature narrow cavity is as follows:
高温狭窄腔体内部待测物体D的一漫反射光线进入腔体后经反射镜4反射,再经过红光谱滤色片5过滤为红光,再经半透反射镜3透射,进入彩色分光成像模块1。待测物体D的另一漫反射光线经蓝光谱滤色片6过滤为蓝光后,再经半透反射镜3反射,进入彩色分光成像模块1。由于红光谱滤色片5与蓝光谱滤色片6的光谱不重叠,因此,两漫反射光线被彩色分光成像模块1中分别对红蓝敏感的红蓝像素捕获成像,经过后期对红蓝像素分别提取获得不同视角的第一画面及第二画面。沿半透反射镜3及反射镜4分别做彩色分光成像模块1的虚像,得到如图1中所示的一号虚拟相机8及二号虚拟相机9。第一画面及第二画面分别等于一号虚拟相机8和二号虚拟相机9沿着一号虚像光心线L1和二号虚像光心线L2观察到的待测物体D的表面。通过相机获得的不同视角的第一画面及第二画面,可以通过数字图像相关算法获得待测物体D表面的形貌、位移和变形信息。A diffusely reflected light from the object to be measured D inside the high-temperature narrow cavity enters the cavity and is reflected by the
实施例1Example 1
将系统中的高温光学镜桶埋入高温容器界面7中。高温容器内部有D待测物体。彩色分光成像部分1,设于高温狭窄腔体外部;高温光学镜筒2,设于高温狭窄腔体内部,上述高温光学镜筒2内部设有半透反射镜3、反射镜4、红光谱滤色片5及蓝光谱滤色片6,其中,物体实像的光线经上述反射镜4反射后,再经上述红光谱滤色片5滤光穿过上述半透反射镜3后进入上述彩色相机1成像;物体反射的光线经上述蓝光谱滤色片6滤光后,再经上述反射镜3反射,进入上述彩色相机1成像。通过相机获得的不同视角的第一第二画面,可以通过数字图像相关算法获得待测物体表面的形貌、位移和变形信息。The high temperature optical mirror barrel in the system is buried in the high
本实施例为单相机测试,其结构如图1所示。This embodiment is a single-camera test, and its structure is shown in FIG. 1 .
实施例2Example 2
该实施例与实施例1的区别在于在高温容器界面上方又增加一组彩色相机、半透反射镜、红光谱滤光片和蓝光谱滤光片组成的部分,构成了双相机的分光立体装置,其结构示意图如图4所示。The difference between this embodiment and Embodiment 1 is that a set of color cameras, half mirrors, red spectrum filters and blue spectrum filters are added above the high temperature container interface, which constitutes a dual-camera spectroscopic stereoscopic device , and its schematic diagram is shown in Figure 4.
上述分光立体视觉装置可用于航空发动机内部等物体的检测,将其应用于航空发动机内部的三维侧视示意图如图5所示。The above-mentioned spectroscopic stereo vision device can be used for the detection of objects such as the inside of an aero-engine.
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included within the protection scope of the present utility model.
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