CN212228764U

CN212228764U - Novel detection of pump class foundry goods product device

Info

Publication number: CN212228764U
Application number: CN202020954305.7U
Authority: CN
Inventors: 吴政杰; 吴位忠; 吴培德; 缪文凯
Original assignee: Fujian Yuxiang Casting Co ltd
Current assignee: Fujian Yuxiang Casting Co ltd
Priority date: 2020-05-30
Filing date: 2020-05-30
Publication date: 2020-12-25
Anticipated expiration: 2030-05-30

Abstract

The utility model discloses a novel detection of pump class foundry goods product device, including casing, motor, ultraviolet tube, water pump and cylinder, the internally mounted of casing has the motor, the through-hole has been seted up to the inside of bearing board, the left side inner wall fixed surface of casing has the lamp house, the right side inner wall surface mounting of casing has the spray board, the right side of casing is provided with the water pump, the inside top of casing is fixed with the cylinder, the embedded baffle of installing in casing left side rear, the place ahead of casing is provided with the door plant. This novel detection device of pump class foundry goods product, bearing board top symmetry are provided with the clamp splice, can carry out quick centre gripping to the one end of the pump class foundry goods that needs detected, and the cylinder and the stopper that the cooperation set up are fixed the other end of pump class foundry goods, can be with the firm inside of installing at the casing of pump class foundry goods, have reached the effect of convenient detection, are favorable to improving the detection efficiency of pump class foundry goods.

Description

Novel detection of pump class foundry goods product device

Technical Field

The utility model relates to a relevant technical field of foundry goods specifically is a novel detection of pump class foundry goods product device.

Background

The casting is a metal forming object obtained by various casting methods, in the production process, smelted liquid metal needs to be poured, injected or sucked into a casting mold, and then is treated by means of cooling, grinding and the like, so as to obtain a required casting product.

When the pump castings are subjected to flaw detection, the pump castings need to be fixed inside the detection device, then the fluorescent penetrant is sprayed, the existing detection device is complex in clamping process operation, the convenient effect cannot be achieved, the phenomenon that the fluorescent penetrant is sprayed unevenly is prone to occurring, and the detection efficiency of the pump castings and the accuracy of detection results are reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel detection device of pump class foundry goods product to it is comparatively loaded down with trivial details to provide current detection device centre gripping process operation in solving above-mentioned background art, can not reach convenient effect, and the fluorescence penetrant that easily appears sprays inhomogeneous phenomenon, has reduced the detection efficiency of pump class foundry goods and the problem of the accuracy of testing result.

In order to achieve the above object, the utility model provides a following technical scheme: a detection device for a novel pump casting product comprises a shell, a motor, an ultraviolet lamp tube, a water pump and an air cylinder, wherein the motor is arranged inside the shell, a rotating shaft is connected above the motor, a bearing plate is fixed above the rotating shaft, a through hole is formed inside the bearing plate, a roller is connected to the outer side of the bearing plate, the tail end of the roller is installed on the inner wall surface of the shell in an embedded mode, a clamping block is fixed on the upper surface of the bearing plate, a lamp box is fixed on the inner wall surface of the left side of the shell, the ultraviolet lamp tube is installed inside the lamp box, a spray plate is installed on the inner wall surface of the right side of the shell, a spray head is fixed on the left side surface of the spray plate, the water pump is connected to the right side of the shell, the lower end of the water pump penetrates through the lower surface of the right side of the shell, and the lower part of the cylinder is connected with a limiting block, the limiting block is positioned above the bearing plate, a baffle is embedded at the rear part of the left side of the shell and positioned at the right side of the lamp box, and a door plate is arranged in front of the shell.

Preferably, the bearing plate and the shell form a rotating structure, clamping blocks are symmetrically arranged on the upper surface of the bearing plate, and the clamping blocks and the bearing plate form a telescopic structure.

Preferably, the rollers and the shell form a sliding structure, the rollers are arranged on the surface of the bearing plate at equal angles, and through holes are formed in the bearing plate at equal intervals.

Preferably, the lamp box is of an arc-shaped structure, the ultraviolet lamp tubes are arranged in the lamp box at equal angles, and the height of the lamp box is smaller than that of the baffle.

Preferably, the spray heads are arranged on the surface of the spray plate at equal intervals, and the spray plate and the lamp box are symmetrically arranged about the central point of the shell.

Preferably, the limiting block is made of rubber, and the limiting block is rotatably connected with the air cylinder.

Preferably, the baffle constitutes the dismantlement mounting structure of block connection with the casing, and the casing constitutes rotating-structure with the door plant to the door plant sets up to arc column structure.

Compared with the prior art, the beneficial effects of the utility model are that: the detection device of the novel pump casting product,

1. the clamping blocks are symmetrically arranged above the bearing plate, one end of the pump casting to be detected can be rapidly clamped, the air cylinder and the limiting block which are arranged in a matched mode are used for fixing the other end of the pump casting, the pump casting can be stably installed inside the shell, the effect of convenient detection is achieved, and the detection efficiency of the pump casting is improved;

2. the motor is arranged in the shell, the bearing plate is driven to rotate in the shell through the motor, so that the fluorescent penetrant in the spraying plate can be uniformly sprayed onto the surface of the pump castings, flaw detection work of the pump castings can be performed by using the ultraviolet lamp tube on the other side after spraying is completed, the ultraviolet lamp tube can be effectively shielded in the process of spraying the fluorescent penetrant by the spray head, and normal work of the ultraviolet lamp tube is guaranteed;

3. the through-hole has been seted up to the equidistant in inside of bearing board, be convenient for let not attached to the fluorescence penetrant on pump class foundry goods surface and flow through, extract the inside of spraying the board again with the fluorescence penetrant through the water pump, be favorable to realizing the cyclic utilization of resource, the stopper of rubber material has not only increased the coefficient of friction with pump class foundry goods surface contact, can also avoid causing the damage to pump class foundry goods surface at fixed in-process, better guard action has been played.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic view of the structure of the bearing plate and the clamping block of the present invention;

FIG. 3 is a schematic view of the overhead structure of the baffle and the lamp box of the present invention;

fig. 4 is a front view structural diagram of the installation of the housing and the door panel of the present invention.

In the figure: 1. a housing; 2. a motor; 3. a rotating shaft; 4. a support plate; 5. a through hole; 6. a roller; 7. a clamping block; 8. a light box; 9. an ultraviolet lamp tube; 10. a spray plate; 11. a spray head; 12. a water pump; 13. a cylinder; 14. a limiting block; 15. a baffle plate; 16. a door panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a detection device for a novel pump casting product comprises a shell 1, a motor 2, a rotating shaft 3, a bearing plate 4, a through hole 5, a roller 6, a clamping block 7, a lamp box 8, an ultraviolet lamp tube 9, a spray plate 10, a spray head 11, a water pump 12, a cylinder 13, a limiting block 14, a baffle 15 and a door plate 16, wherein the motor 2 is installed inside the shell 1, the rotating shaft 3 is connected above the motor 2, the bearing plate 4 is fixed above the rotating shaft 3, the through hole 5 is formed inside the bearing plate 4, the roller 6 is connected outside the bearing plate 4, the tail end of the roller 6 is installed on the inner wall surface of the shell 1 in an embedded mode, the clamping block 7 is fixed on the upper surface of the bearing plate 4, the lamp box 8 is fixed on the inner wall surface of the left side of the shell 1, the ultraviolet lamp tube 9 is installed inside the lamp box 8, the spray plate 10 is installed on the inner wall surface of the right side of, a water pump 12 is connected to the right side of the spray plate 10, the water pump 12 is arranged on the right side of the shell 1, the lower end of the water pump 12 penetrates through the surface of the lower portion of the right side of the shell 1, an air cylinder 13 is fixed above the interior of the shell 1, a limiting block 14 is connected below the air cylinder 13, the limiting block 14 is located above the supporting plate 4, a baffle 15 is installed on the rear portion of the left side of the shell 1 in an embedded mode, the baffle 15 is located on the right side of the lamp box 8, and a door plate 16 is arranged in front of the;

the bearing plate 4 and the shell 1 form a rotating structure, clamping blocks 7 are symmetrically arranged on the upper surface of the bearing plate 4, the clamping blocks 7 and the bearing plate 4 form a telescopic structure, the symmetrically arranged clamping blocks 7 can clamp one ends of pump castings from different directions, the operation is simple and convenient, the clamping blocks 7 are convenient to clamp the pump castings with different sizes through springs on one side, and the flexibility of the device in the use process is improved;

the rollers 6 and the shell 1 form a sliding structure, the rollers 6 are arranged on the surface of the bearing plate 4 at equal angles, through holes 5 are formed in the bearing plate 4 at equal intervals, the roller 6 slides on the surface of the inner wall of the shell 1, the stability of the bearing plate 4 in rotation in the shell 1 can be improved, the phenomenon that the bearing plate 4 inclines in the rotation process is avoided, the through holes 5 formed at equal intervals can allow fluorescent penetrants which are not attached to the surface of a pump casting to pass through, and the fluorescent penetrants are conveniently pumped into the spraying plate 10 by the water pump 12 again, so that the cyclic utilization of resources is facilitated;

the lamp box 8 is of an arc-shaped structure, the ultraviolet lamp tubes 9 are arranged in the lamp box 8 at equal angles, the height of the lamp box 8 is smaller than that of the baffle 15, the baffle 15 can better shield due to the smaller height of the lamp box 8, the lamp box 8 of the arc-shaped structure can be better attached to the surface of the inner wall of the shell 1, the ultraviolet lamp tubes 9 arranged at equal angles can reduce shadow generation in the irradiation process, and detection personnel can better observe the defects on the surface of the pump casting;

the spray heads 11 are arranged on the surface of the spray plate 10 at equal intervals, the spray plate 10 and the lamp box 8 are symmetrically arranged about the central point of the shell 1, and the spray heads 11 arranged at equal intervals are matched with the bearing plate 4 to drive the pump castings to rotate at a constant speed, so that the fluorescent penetrant can be uniformly sprayed on the surface of the pump castings to be detected in an all-round manner, and the subsequent flaw detection work is facilitated;

the limiting block 14 is made of rubber, the limiting block 14 is rotatably connected with the air cylinder 13, the rubber can increase the friction coefficient of the limiting block 14 in contact with the pump castings, the clamping stability is improved, the surface of the pump castings can be prevented from being damaged in the clamping process, and the limiting block 14 is rotatably connected with the air cylinder 13, so that when the pump castings rotate, the air cylinder 13 cannot synchronously rotate, and the normal work of the air cylinder 13 is ensured;

the baffle 15 and the shell 1 form a disassembly and assembly structure in clamping connection, the shell 1 and the door panel 16 form a rotation structure, the door panel 16 is arranged to be of an arc-shaped structure, the baffle 15 is disassembled inside the shell 1, the surface of the ultraviolet lamp tube 9 is conveniently shielded in the process of spraying the fluorescent penetrant, the fluorescent penetrant is prevented from being adhered to the surface of the ultraviolet lamp tube 9, and the door panel 16 of the arc-shaped structure can be better matched with the shape of the shell 1;

the working principle is as follows: when the novel detection device for pump casting products is used, as shown in figures 1-4, firstly, a door plate 16 is opened, then the clamping blocks 7 are shifted towards the directions of two sides of the shell 1, so that the clamping blocks 7 extrude the springs on one side and generate displacement, then one end of the pump casting to be detected is placed at the central point of the bearing plate 4, the clamping blocks 7 are released, the clamping blocks 7 are driven to be clamped on the outer surface of the pump casting by utilizing the reset action of the springs, after one end of the pump casting is fixed, the air cylinder 13 is started, the air cylinder 13 is used for driving the limiting blocks 14 to move towards the direction of the pump casting, when the lower surface of the limiting blocks 14 is clamped with the upper surface of the pump casting, the air cylinder 13 is stopped, at the moment, the clamping of the pump casting is completed from different directions, after the fixing is completed, the door plate 16 is closed, the baffle plate 15 is inserted into the shell 1 from the rear side of the shell 1, and the right side of, after the baffle 15 is installed, the motor 2 is started, the bearing plate 4 rotates at a constant speed in the shell 1 under the connecting action of the rotating shaft 3, the rollers 6 slide on the inner wall surface of the shell 1 in the rotating process of the bearing plate 4, and the rollers 6 arranged at equal angles can increase the stability of the bearing plate 4 in the rotation in the shell 1;

after the bearing plate 4 starts to rotate, the water pump 12 is started, the fluorescent penetrant at the bottom of the shell 1 is pumped to the inside of the spray plate 10 by the water pump 12 and is sprayed to the surface of the pump casting through the spray head 11, because the bearing plate 4 drives the pump casting to rotate at a constant speed, the spray head 11 can spray the fluorescent penetrant to the surface of the pump casting in an all-around and uniform manner, the fluorescent penetrant which is not attached to the surface of the pump casting falls to the bottom of the shell 1 from the through hole 5 and waits to be pumped to the inside of the spray plate 10 by the water pump 12 again, after the spraying is finished, the baffle 15 is drawn out from the rear of the shell 1, the power switch of the ultraviolet lamp tube 9 is switched on to carry out the detection work, the ultraviolet lamp tube 9 can well irradiate the fluorescent penetrant remained in the opening and the defect of the pump casting out the flaw detection, and the air cylinder 13 drives the limiting block 14 to be disengaged from one end of, and then the detected pump castings can be taken out by opening the door plate 16, the whole detection process is simple and convenient to operate, the flaw detection efficiency and quality of the pump castings are effectively improved, and the overall practicability is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel detection of pump class foundry goods product device, includes casing (1), motor (2), ultraviolet tube (9), water pump (12) and cylinder (13), its characterized in that: the solar water heater is characterized in that a motor (2) is mounted inside the shell (1), a rotating shaft (3) is connected above the motor (2), a bearing plate (4) is fixed above the rotating shaft (3), a through hole (5) is formed inside the bearing plate (4), rollers (6) are connected to the outer side of the bearing plate (4), the tail ends of the rollers (6) are mounted on the inner wall surface of the shell (1) in an embedded mode, clamping blocks (7) are fixed on the upper surface of the bearing plate (4), a lamp box (8) is fixed on the inner wall surface of the left side of the shell (1), an ultraviolet lamp tube (9) is mounted inside the lamp box (8), a spray plate (10) is mounted on the inner wall surface of the right side of the shell (1), a spray nozzle (11) is fixed on the surface of the left side of the spray plate (10), a water pump (12) is connected to the right side of the spray plate (10), and, and the lower extreme of water pump (12) runs through from casing (1) right side below surface, the inside top of casing (1) is fixed with cylinder (13), and the below of cylinder (13) is connected with stopper (14) to stopper (14) are located the top of bearing board (4), embedded baffle (15) of installing in casing (1) left side rear, and baffle (15) are located the right side of lamp house (8), the place ahead of casing (1) is provided with door plant (16).

2. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: the bearing plate (4) and the shell (1) form a rotating structure, clamping blocks (7) are symmetrically arranged on the upper surface of the bearing plate (4), and the clamping blocks (7) and the bearing plate (4) form a telescopic structure.

3. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: the roller wheels (6) and the shell (1) form a sliding structure, the roller wheels (6) are arranged on the surface of the bearing plate (4) at equal angles, and through holes (5) are formed in the bearing plate (4) at equal intervals.

4. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: the lamp box (8) is of an arc-shaped structure, the ultraviolet lamp tubes (9) are arranged in the lamp box (8) at equal angles, and the height of the lamp box (8) is smaller than that of the baffle (15).

5. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: the spray heads (11) are arranged on the surface of the spray plate (10) at equal intervals, and the spray plate (10) and the lamp box (8) are symmetrically arranged about the central point of the shell (1).

6. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: the limiting block (14) is made of rubber, and the limiting block (14) is rotatably connected with the air cylinder (13).

7. The novel detection device for the pump type casting products, as claimed in claim 1, is characterized in that: baffle (15) and casing (1) constitute the dismantlement mounting structure of block connection, and casing (1) and door plant (16) constitute rotating-structure to door plant (16) set up to arc column structure.