CN212225859U - A kind of double-acting drum shock absorber for automobile - Google Patents
A kind of double-acting drum shock absorber for automobile Download PDFInfo
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- CN212225859U CN212225859U CN202020567498.0U CN202020567498U CN212225859U CN 212225859 U CN212225859 U CN 212225859U CN 202020567498 U CN202020567498 U CN 202020567498U CN 212225859 U CN212225859 U CN 212225859U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车技术领域,具体涉及一种汽车双向作用筒式减振器。The utility model relates to the technical field of automobiles, in particular to an automobile two-way action cylinder shock absorber.
背景技术Background technique
汽车减振器是产生阻尼力的主要元件,其作用是加速车身与车架振动的衰减,改善汽车的行驶平顺性。目前,汽车使用的减振器主要是双向作用筒式液压减振器,其在压缩和拉伸两行程均能起作用,拉伸行程产生的阻尼力比压缩行程内产生的阻尼力大得多。Automobile shock absorber is the main component that generates damping force, and its function is to accelerate the attenuation of the vibration of the body and the frame, and improve the ride comfort of the car. At present, the shock absorbers used in automobiles are mainly double-acting cylinder hydraulic shock absorbers, which can work in both compression and tension strokes, and the damping force generated by the tension stroke is much larger than the damping force generated in the compression stroke. .
传统汽车减振器采用单刃口或者双刃口橡胶作为油封,由于减振器安装在汽车底盘悬架系统,工作环境脏污,一般至少要求100万次的疲劳寿命,为了保证橡胶密封件的寿命,要求减振器清洁度及连杆表面粗糙度有专门的限值标准,一般清洁度(mg)要求40+S到80+3S之间(S为减振器行程,以厘米计算),连杆表面粗糙度Ra≤0.16μm。为了达成双向行程不同的阻尼力大小,传统减振器的活塞结构设有含有不同弹性系数的螺旋弹簧的伸张阀、流通阀等结构。因此,传统汽车减振器连杆表面粗糙度加工、装配清洁度等工艺要求高,导致生产成本高,另外还存在橡胶密封件带来的高/低温适应性差,活塞结构复杂等不足。The traditional automobile shock absorber uses single-edge or double-edge rubber as the oil seal. Since the shock absorber is installed in the suspension system of the automobile chassis, the working environment is dirty, and generally requires at least 1 million fatigue life. The service life requires special limit standards for the cleanliness of the shock absorber and the surface roughness of the connecting rod. The general cleanliness (mg) requires between 40+S and 80+3S (S is the shock absorber stroke, calculated in centimeters), The surface roughness of the connecting rod is Ra≤0.16μm. In order to achieve different damping forces in the two-way stroke, the piston structure of the traditional shock absorber is provided with structures such as expansion valves and flow valves containing coil springs with different elastic coefficients. Therefore, the traditional automotive shock absorber connecting rod surface roughness processing, assembly cleanliness and other process requirements are high, resulting in high production costs, and there are also problems such as poor high/low temperature adaptability caused by rubber seals, and complex piston structures.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种汽车双向作用筒式减振器,以解决现有技术中导致的上述多项缺陷或缺陷之一。The purpose of the present utility model is to provide a double-acting drum type shock absorber for automobiles, so as to solve the above-mentioned defects or one of the defects caused in the prior art.
为达到上述目的,本实用新型是采用下述技术方案实现的:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种汽车双向作用筒式减振器,包括:连杆、导向座、工作缸筒和储油缸筒,所述工作缸筒的顶端和储油缸筒的顶端均和所述导向座相连接,底端均和下支座连接,所述工作缸筒的外径小于所述储油缸筒的内径;A two-way action cylinder shock absorber for automobiles, comprising: a connecting rod, a guide seat, a working cylinder barrel and an oil storage cylinder barrel, wherein the top end of the working cylinder barrel and the top end of the oil storage cylinder barrel are both connected with the guide seat, and the bottom Both ends are connected with the lower support, and the outer diameter of the working cylinder is smaller than the inner diameter of the oil storage cylinder;
所述连杆的底端位于所述工作缸筒内,且所述连杆的底端连接有阻尼组件,所述连杆的顶端贯穿所述导向座和上支座相连接;所述导向座的顶面设有凹槽,所述凹槽内可拆卸连接有密封环。The bottom end of the connecting rod is located in the working cylinder, and the bottom end of the connecting rod is connected with a damping component, and the top end of the connecting rod penetrates the guide seat and is connected with the upper support; the guide seat The top surface of the device is provided with a groove, and a sealing ring is detachably connected in the groove.
进一步地,所述导向座顶面的凹槽内设有内螺纹,所述密封环通过圆环螺母固定在凹槽内。Further, an inner thread is provided in the groove on the top surface of the guide seat, and the sealing ring is fixed in the groove by a ring nut.
进一步地,所述密封环的形状为C型。Further, the shape of the sealing ring is C-shaped.
进一步地,所述密封环包括外壳和金属橡胶弹性元件,所述金属橡胶弹性元件填充在所述外壳内。金属弹性橡胶元件与橡胶相比,不仅具有橡胶同样的良好弹性和更强的阻尼性能,而且具有金属材料耐高/低温、耐腐蚀、不易老化、不惧怕辐射环境等特性。Further, the sealing ring includes a casing and a metal-rubber elastic element, and the metal-rubber elastic element is filled in the casing. Compared with rubber, metal elastic rubber components not only have the same good elasticity and stronger damping performance as rubber, but also have the characteristics of metal materials such as high/low temperature resistance, corrosion resistance, not easy to age, and not afraid of radiation environment.
进一步地,所述外壳具有开口端,所述开口端的长度为所述外壳总长的1/3。Further, the casing has an open end, and the length of the open end is 1/3 of the total length of the casing.
进一步地,所述阻尼组件包括和所述连杆相连接的上挡板及下挡板,所述上挡板和下挡板之间连接有金属橡胶活塞;Further, the damping assembly includes an upper baffle and a lower baffle connected to the connecting rod, and a metal rubber piston is connected between the upper baffle and the lower baffle;
所述金属橡胶活塞具有第一工作状态和第二工作状态,在所述第一工作状态时,所述金属橡胶活塞的远端和所述下挡板相贴合,在所述第二工作状态时,所述金属橡胶活塞的远端和所述下挡板不贴合。The metal rubber piston has a first working state and a second working state. In the first working state, the distal end of the metal rubber piston is in contact with the lower baffle plate, and in the second working state , the distal end of the metal rubber piston and the lower baffle do not fit.
进一步地,所述下挡板的外径、上挡板的外径和金属橡胶活塞的外径均小于所述工作缸筒的内径。防止阻尼组件的外周和工作缸筒的内圈产生摩擦,保证其使用寿命。Further, the outer diameter of the lower baffle, the outer diameter of the upper baffle and the outer diameter of the metal rubber piston are all smaller than the inner diameter of the working cylinder. Prevent friction between the outer circumference of the damping component and the inner ring of the working cylinder to ensure its service life.
进一步地,所述金属橡胶活塞的顶面为台阶状,底面为平齐状,所述金属橡胶活塞的顶面和上挡板相连接,底面和下挡板相连接。顶面设计为台阶状,远端的厚度小于近端的厚度,在金属橡胶活塞运动时,便于其远端上下运动。Further, the top surface of the metal rubber piston is stepped, and the bottom surface is flush, the top surface of the metal rubber piston is connected with the upper baffle plate, and the bottom surface is connected with the lower baffle plate. The top surface is designed in a stepped shape, and the thickness of the distal end is smaller than that of the proximal end, which facilitates the up and down movement of the distal end when the metal rubber piston moves.
进一步地,所述上挡板和下挡板上均设有通孔。通孔的形状可为方形或圆形,通孔的面积至少占挡板面积的2/3-3/4,以保证液油能够顺利的在阻尼组件的上下方流通。Further, both the upper baffle and the lower baffle are provided with through holes. The shape of the through hole can be square or circular, and the area of the through hole occupies at least 2/3-3/4 of the area of the baffle plate, so as to ensure that the liquid oil can smoothly circulate above and below the damping assembly.
进一步地,所述上支座上连接有防尘罩。防尘罩的安装能够减少大量的灰尘落入缸筒或连杆的外表面,保证了连杆表面的清洁度。Further, a dust cover is connected to the upper support. The installation of the dust cover can reduce a large amount of dust falling into the outer surface of the cylinder or connecting rod, and ensure the cleanliness of the connecting rod surface.
根据上述技术方案,本实用新型的实施例至少具有以下效果:According to the above technical solutions, the embodiments of the present utility model have at least the following effects:
1、本发明采用金属橡胶制成的弹性元件和活塞,极大降低了减振器的清洁度和连杆表面粗糙度要求,降低了生产成本;同时,还具有密封可靠,耐高/低温、油液自过滤再生功能,结构简单等特点;1. The present invention adopts elastic elements and pistons made of metal rubber, which greatly reduces the requirements on the cleanliness of the shock absorber and the surface roughness of the connecting rod, and reduces the production cost; Oil self-filtration regeneration function, simple structure and so on;
2、本发明中,金属橡胶活塞具有第一工作状态和第二工作状态,拉伸时,金属橡胶活塞处于第一工作状态,压缩时,金属橡胶活塞处于第二工作状态,可根据压缩行程阻尼力和拉伸行程阻尼力的需求安装金属橡胶活塞即可,如果需要实现拉伸行程阻尼力小于压缩行程阻尼力,则只需要将上下挡板位置变换,金属橡胶活塞上下反向安装即可,不需要另行更换零部件,简单便利,提高了减振器产品的适用范围。2. In the present invention, the metal rubber piston has a first working state and a second working state. When stretching, the metal rubber piston is in the first working state, and when compressing, the metal rubber piston is in the second working state, which can be damped according to the compression stroke. The metal rubber piston can be installed according to the requirements of force and tensile stroke damping force. If the tensile stroke damping force needs to be smaller than the compression stroke damping force, it is only necessary to change the position of the upper and lower baffles, and the metal rubber piston can be installed up and down in reverse. There is no need to replace other parts, it is simple and convenient, and the scope of application of shock absorber products is improved.
附图说明Description of drawings
图1为本实用新型具体实施方式的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the specific embodiment of the present utility model;
图2为本实用新型具体实施方式中密封环的俯视图;Fig. 2 is the top view of the sealing ring in the specific embodiment of the present utility model;
图3为图2中A-A截面的示意图;Fig. 3 is the schematic diagram of A-A section in Fig. 2;
图4为本实用新型具体实施方式中圆环螺母的俯视图;Fig. 4 is the top view of the ring nut in the specific embodiment of the utility model;
图5为图4中B-B截面的示意图;Fig. 5 is the schematic diagram of B-B section in Fig. 4;
图6为本实用新型具体实施方式中金属橡胶活塞的俯视图;Fig. 6 is the top view of the metal rubber piston in the specific embodiment of the utility model;
图7为图6中C-C截面的示意图;Fig. 7 is the schematic diagram of C-C section in Fig. 6;
图8为本实用新型具体实施方式中上挡板的主视图;8 is a front view of an upper baffle plate in a specific embodiment of the present invention;
图9为本实用新型具体实施方式中上挡板的俯视图;9 is a top view of an upper baffle plate in a specific embodiment of the present invention;
图10为本实用新型具体实施方式中下挡板的主视图;10 is a front view of a lower baffle plate in a specific embodiment of the present invention;
图11为本实用新型具体实施方式中下挡板的俯视图;11 is a top view of a lower baffle plate in a specific embodiment of the present invention;
图12为图1中E处的局部放大图。FIG. 12 is a partial enlarged view of E in FIG. 1 .
其中:1、防尘罩;2、连杆;3、导向座;4、圆环螺母;5、密封环;51、外壳;52、金属橡胶弹性元件;6、工作缸筒;7、储油缸筒;8、上挡板;9、金属橡胶活塞;10、下挡板;11、安装螺母。Among them: 1. Dust cover; 2. Connecting rod; 3. Guide seat; 4. Ring nut; 5. Sealing ring; 51. Housing; 52. Metal rubber elastic element; 6. Working cylinder; 7.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
需要说明的是,在本实用新型的描述中,术语“前”、“后”、“左”、“右”、“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图中所示的方位或位置关系,仅是为了便于描述本实用新型而不是要求本实用新型必须以特定的方位构造和操作,因此不能理解为对本实用新型的限制。本实用新型描述中使用的术语“前”、“后”、“左”、“右”、“上”、“下”指的是附图中的方向,术语“内”、“外”分别指的是朝向或远离特定部件几何中心的方向。It should be noted that, in the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "inner", "outer" and the like indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention rather than requiring the present invention to be constructed and operated in a specific orientation, so it should not be construed as a limitation of the present invention. The terms "front", "rear", "left", "right", "upper" and "lower" used in the description of the present invention refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions in the drawings. is the direction toward or away from the geometric center of a particular part.
如图1至图12所示,一种汽车双向作用筒式减振器,包括连杆2、导向座3、工作缸筒6和储油缸筒7,工作缸筒6的顶端和储油缸筒7的顶端均和导向座相连接,底端均和下支座连接,形成了缸筒内的密封空间,密封空间用于盛放液油。As shown in Figures 1 to 12, a double-acting drum shock absorber for automobiles includes a connecting rod 2, a guide seat 3, a working
工作缸筒6的外径小于储油缸筒7的内径;连杆2的底端位于工作缸筒6内,且连杆2的底端连接有阻尼组件,连杆2的顶端贯穿导向座3和上支座相连接;导向座3的顶面设有凹槽,凹槽内可拆卸连接有密封环5。密封环5起到密封作用,防止工作缸筒6内的液油向进入至其上方。本装置在使用时,上支座和下支座受力压缩或拉伸连杆2,连杆2的底端带动阻尼组件在工作缸筒6内运动,阻尼组件提供阻尼力起到减震的效果。The outer diameter of the working
附图1为本发明实施例的结构图。具体技术方案由防尘罩1,连杆2,导向座3,圆环螺母4,密封环5,工作缸筒6,储油缸筒7,上挡板8,金属橡胶活塞9,下挡板10,安装螺母11组成。其中,工作缸筒6和储油缸筒7由里及外与导向座3焊接,工作缸筒6的内径D=30mm,防尘罩1与连杆2上端部焊接,密封环5通过圆环螺母4螺纹压装在导向座3上,密封环5内圈端面与连杆2外圆面构成油液密封,连杆2下端部分别安装有上挡板8、金属橡胶活塞9、下挡板10,并通过安装螺母11与连杆2紧密连接。FIG. 1 is a structural diagram of an embodiment of the present invention. The specific technical scheme consists of a dust cover 1, a connecting rod 2, a guide seat 3, a ring nut 4, a sealing ring 5, a working
如附图2所示,密封环5为圆环状C型,具体技术方案有外壳51,金属橡胶弹性元件52组成,其中C型外壳采用厚度0.3mm聚四氟乙烯带材制造,C型外壳开口长度和密封环底部长度之比为l=1/3L,密封环高度H1=3mm,C型外壳51中设有金属橡胶材料压制而成的矩形截面弹性元件。所述金属橡胶弹性元件52以金属丝为原材料,通过一定工序制成,具有类似橡胶材料的空间网状链接结构,与橡胶相比,不仅具有橡胶同样的良好弹性和更强的阻尼性能,而且具有金属材料耐高/低温、耐腐蚀、不易老化、不惧怕辐射环境等特性。与普通橡胶密封件相比,该金属橡胶密封环对于连杆表面粗糙度要求较低,表面粗糙度Ra=0.32μm,减振器清洁度(mg)要求160+2S(S为减振器行程,以厘米计算),同时,该金属橡胶密封环较传统的橡胶密封件具有更好的耐高低温性能和环境适应性。As shown in FIG. 2 , the sealing ring 5 is a circular C-type, and the specific technical scheme is composed of a
如附图6所示的金属橡胶活塞9由金属橡胶压制而成,其外径D2=29mm,厚度(即高度方向)H2=6mm,在其直径1/2处至最外端,逐步减薄,最薄处厚度H3=3mm,减薄处位于金属橡胶活塞9的顶面。当活塞随同连杆2上下运动时,减振器油液通过金属橡胶活塞9自身的空隙以及活塞与工作缸筒6内壁空隙流动,形成阻尼力。当减振器处于拉伸工作状态时,金属橡胶活塞保持平整贴合下挡板10状态,工作缸筒6上下腔之间的空隙保持不变,当减振器处于压缩工作状态时,则金属橡胶活塞9远端(远离连杆的一端为远端,靠近连杆为近端)部会在阻尼力作用下逐渐上卷,活塞端部局部视图如图12所示,从而加大了金属橡胶活塞9与工作缸筒6内壁的间隙,从而使减振器在压缩行程上获得比拉伸行程上更小的阻尼力。另外,该金属橡胶活塞结构的有益之处,具有过滤再生功能,减振器油液中的粒子或其它杂质不能使众多的金属橡胶空隙堵塞,即使有少量杂质附着,也会由于油液的双向流动冲洗可以实现再生(清除进入到空隙中的杂质粒子),金属橡胶活塞的工作能力不会因减振器油液的不清洁而受影响。As shown in Figure 6, the
如附图8至图9所示的上挡板8及附图10-图11所示下挡板10均由中碳钢制造,厚度1mm。挡板上设有圆形通孔,通孔面积占挡板面积的2/3~3/4,以保证油液的顺利通过。其中上挡板的外径D3等于金属橡胶活塞的外径的1/2,即D3=14.5mm,下挡板的外径D4等于金属橡胶活塞的外径,即D4=29mm。The
本发明的一个优点是,采用金属橡胶制成的密封件和活塞,极大降低了减振器的清洁度和连杆表面粗糙度要求,降低了生产成本。同时,还具有耐高/低温、高可靠性、油液自过滤再生功能,结构简单等特点。One advantage of the present invention is that the seal and the piston are made of metal rubber, which greatly reduces the requirements for the cleanliness of the shock absorber and the surface roughness of the connecting rod, and reduces the production cost. At the same time, it also has the characteristics of high/low temperature resistance, high reliability, oil self-filtration and regeneration function, and simple structure.
本发明的另一个优点是,如果需要实现拉伸行程阻尼力小于压缩行程阻尼力,则只需要将上挡板8和下挡板10位置变换,金属橡胶活塞9上下反向安装即可,不需要另行更换零部件,简单便利,提高了减振器产品的适用范围。Another advantage of the present invention is that if the tension stroke damping force needs to be smaller than the compression stroke damping force, it is only necessary to change the positions of the
由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It can be known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
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| CN111396492A (en) * | 2020-04-16 | 2020-07-10 | 南京工程学院 | A kind of double-acting drum shock absorber for automobile |
| CN111396492B (en) * | 2020-04-16 | 2025-05-06 | 南京工程学院 | A double acting cylinder shock absorber for automobile |
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Assignee: Xuzhou Rongteng Locomotive Co.,Ltd. Assignor: NANJING INSTITUTE OF TECHNOLOGY Contract record no.: X2024980001822 Denomination of utility model: A bidirectional cylindrical shock absorber for automobiles Granted publication date: 20201225 License type: Common License Record date: 20240204 |