CN212212507U - Efficient wheaten food machine - Google Patents

Efficient wheaten food machine Download PDF

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Publication number
CN212212507U
CN212212507U CN202020014130.1U CN202020014130U CN212212507U CN 212212507 U CN212212507 U CN 212212507U CN 202020014130 U CN202020014130 U CN 202020014130U CN 212212507 U CN212212507 U CN 212212507U
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dough
roller
extrusion
rollers
pressure face
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王旭宁
纪昌罗
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Joyoung Co Ltd
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Joyoung Co Ltd
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Abstract

The utility model relates to an efficient wheaten food machine, wheaten food machine includes set casing and pressure face roller, the pressure face roller sets up in pairs and extends in order to form the extrusion clearance in the axial, what the pressure face roller was rotatable sets up on the set casing, wheaten food machine includes the pressure face roller of three at least group continuous settings, the extrusion clearance of pressure face roller reduces by preceding to back in proper order, and the extrusion speed of pressure face roller increases by preceding to back in proper order, wheaten food machine still includes the drive assembly who makes the linkage of pressure face roller. The arrangement of the noodle pressing rollers at least provided with three groups of continuous arrangement ensures that the dough is formed by extrusion and extension, so that the noodles are more consistent with the pursuit of people on the taste of the noodles and are more chewy. Meanwhile, the dough is continuously processed by the multi-stage dough pressing rollers, different dough pressing rollers have different extrusion gaps, the dough kneading, extruding and forming can be completed by one-time processing, repeated extrusion and adjustment of the extrusion gaps are not needed, the processing efficiency is high, the participation of personnel is reduced, and the processing speed is high.

Description

Efficient wheaten food machine
Technical Field
The utility model relates to a food processing field especially relates to a wheaten food machine with extrude quick shaping in succession.
Background
The noodle maker which adopts the dough pressing roller to realize extrusion and finish the processing of dough is a product for processing noodles in various manners, the product is manually shaken or driven by a motor by a user, so that the dough pressing roller rotates and extrudes the dough, the dough is processed and molded by extending the dough, and the noodle extruded by the noodle maker has chewy and uniform taste and thickness due to the fact that the noodle maker conforms to the grains of gluten in the dough in the processing process, and is loved by personnel. However, although the existing wheaten food machine realizes extrusion by the flour pressing roller, the dough can not be extruded to the required thickness once, therefore, the dough needs to be extruded repeatedly, and in the repeated process, different thickness requirements are met by adjusting the extrusion gap of the flour pressing roller.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an once extrude can accomplish by the dough piece to design thickness, the swift efficient wheaten food machine of processing.
In order to solve the technical problem, the utility model provides an efficient wheaten food machine, wherein, wheaten food machine includes set casing and pressure face roller, the pressure face roller sets up in pairs and extends in order to form the extrusion clearance in the axial, the rotatable setting of pressure face roller is on the set casing, wheaten food machine includes the pressure face roller of three group at least continuous settings, the extrusion clearance of pressure face roller reduces by preceding to back in proper order, and the extrusion speed of pressure face roller increases by preceding to back in proper order, wheaten food machine still includes the drive assembly who makes the linkage of pressure face roller.
Preferably, the dough pressing roller comprises a roller body and a roller shaft, the roller shaft is arranged at two ends of the roller body, the fixed shell is provided with a roller shaft hole for accommodating the roller shaft, and the driving assembly comprises gear assemblies respectively connected with different-level dough pressing rollers.
Preferably, the fixed shell comprises fixing plates arranged in parallel, the dough pressing roller is sequentially arranged between the fixing plates to form a processing cavity, and the gear assembly is arranged on the outer side of the fixing plates.
Preferably, the gear assembly comprises a synchronizing gear engaged with the dough roller in the same group and a power gear transmitted between different groups, and the power gears comprise multiple stages and are respectively arranged on two sides of the fixed shell.
Preferably, the product of the extrusion gap and the extrusion speed of the dough pressing roller constitutes the processing amount of the dough pressing roller, and the processing amount of the rear-stage dough pressing roller in the two adjacent stages of dough pressing rollers is larger than that of the front-stage dough pressing roller, so that the rear-stage dough pressing roller extrudes and has a backward pulling force on the dough.
Preferably, the extrusion gaps of the two adjacent stages of the dough rollers are respectively H1 and H2, H1 is greater than H2, the corresponding extrusion speeds are respectively V1 and V2, V2/V1 is k multiplied by H1/H2, and 1< k is less than or equal to 1.5.
Preferably, the spacing between two adjacent stages of the flour pressing rollers is not more than 30 mm.
Preferably, the center connecting line of the two adjacent extrusion gaps forms an included angle with the vertical direction.
Preferably, a guide plate is further arranged between two adjacent stages of dough pressing rollers on the lower side, the guide plate is provided with a guide surface, and the guide surface is arranged along the extrusion direction of the dough pressing rollers.
Preferably, the lower adjacent pressure surface rollers form a pressing surface, the guide surface and the pressing surface are spaced at a distance L, and the smaller pressure surface rollers have a radius R, where 0< L < R.
Preferably, the pasta machine further comprises a guide plate arranged outside the first set of rollers, the guide plate being provided with a guide surface, the extension of the guide surface being located between the centers of the first set of rollers.
The utility model has the advantages that:
1. the dough pressing rollers are arranged in pairs and comprise at least three groups of continuously arranged dough pressing rollers, after dough is placed, the dough can reach the expected thickness and be formed under the extrusion of the continuously arranged dough pressing rollers, dough sheets do not need to be repeatedly operated, the acting process of a user is greatly reduced, the dough is fed, the processing time is reduced, the processing efficiency of a flour food machine is greatly improved, the mouthfeel of final noodles is guaranteed, the use satisfaction of the user is greatly improved, and the product utilization rate is also improved. The extrusion clearance is reduced by preceding to the back in proper order, and extrusion speed increases after to in proper order simultaneously, and the dough sheet reduces in proper order when the last dough roller extrusion of level at all, and finally reach predetermined thickness, can not be because the too big extrusion difficulty that causes of thickness extruded compression ratio, and the corresponding increase of extrusion speed has guaranteed that back level dough roller can receive the dough sheet that length increased after the preceding one-level extrusion completely, and the dough sheet can not pile up between the dough roller, has guaranteed the normal work of wheaten food machine. Further set up drive assembly, rely on single driving source, can realize the drive to whole wheaten food machine to can work under the extrusion speed of predetermineeing each other, whole operating efficiency is higher.
2. The roll shafts are arranged on the two sides of the dough pressing roll respectively, and the two sides of the roll shafts are positioned in a rotating mode, so that the situation that the dough pressing roll shakes during working can be avoided, and the working stability of the dough maker is guaranteed. The driving assembly is provided with gear assemblies respectively connected with different-level dough pressing rollers, power transmission is realized by the aid of gears, transmission is reliable, torsion is large, sufficient extrusion force of the dough pressing rollers can be guaranteed to complete extrusion, meanwhile, the gear assemblies are easy to set different transmission speed ratios, different extrusion speeds can be conveniently set, and transmission is stable.
3. Form the process chamber between the fixed plate, the dough pressing roller sets up in the process chamber, the dough sheet when the extrusion between the dough pressing roller, because thickness difference around the extrusion, the dough sheet can reach both sides forward and extend, and forward extension belongs to normal extrusion, and can make the dough sheet width uncontrolled to the extension of both sides, come to carry on spacingly to the dough pressing roller both sides through the fixed plate, advance to restrict the dough sheet to both sides extension in the face of, the dough sheet only extends to normal the place ahead, the reliable of wheaten food machine tooling has been guaranteed. The gear assembly is arranged on the outer side of the fixing plate and directly drives the dough pressing roller, so that the driving efficiency is high and the power loss is small.
4. The same-grade flour pressing rollers are driven by the synchronous teeth, the same speed and opposite rotation directions of the same-grade flour pressing rollers are guaranteed, synchronous gears between the same grades can be mutually and universally exchanged, and the production and manufacturing cost is greatly reduced. And the power gears are arranged between different stages for transmission, and different gear sets can be arranged according to the requirement of the rotating speed to meet the requirement. And the power gears between different stages are arranged on two sides of the fixed shell, so that the size of a gear assembly arranged on a single side can be reduced, and the gravity instability caused by the overlarge size and weight of the single side of the wheaten food machine can be avoided.
5. The extrusion gap is a gap between the surfaces of a set of dough rollers, and similarly, the extrusion speed is a linear speed of the surfaces of the dough rollers. The product of the extrusion gap and the extrusion speed of the dough pressing roller forms the processing amount of the single group of dough pressing rollers, and the processing amount, namely the volume of dough passing by the single group of dough pressing rollers in unit time, reflects the processing capacity and efficiency of the single group of dough pressing rollers. The processing amount of the rear-stage dough pressing roller is greater than that of the front-stage dough pressing roller, and the volume of the dough which can pass through the rear-stage dough pressing roller in unit time is greater than that of the dough which passes through the front-stage dough pressing roller, so that when extrusion is completed, the rear-stage dough pressing roller can generate certain pulling force on the dough while extrusion is completed, so that the grains of the dough sheet are smoother, and the mouthfeel is better; the pulling effect also makes the dough sheet more level and more smooth when the shaping, and the dough sheet or the noodless outward appearance that final processing formed is neatly managed, promotes user satisfaction. Between the adjacent two-stage of multistage pressure face roller, all have corresponding power of dragging, the dough sheet in the course of working, continuously receives the effect that the extrusion extends, drags, extends, drags for the noodless that processing formed are more chewy, can simulate out the taste of manual processing. Because the latter stage has the pulling force, the dough sheet only can be transmitted between the extrusion clearance of two adjacent stages of dough pressing rollers, and can not contact with the surface of the dough pressing rollers too much, the dough is difficult to adhere to the dough pressing rollers, in the whole processing process, the wheaten food machine and the dough are cleaner, and meanwhile, the wheaten food machine is difficult to remain after the processing is finished, and the cleaning of the wheaten food machine is also facilitated.
6. Set up extrusion clearance and extrusion speed's proportional relation as H1/H2 ═ k V2/V1, k is 1-1.5, like this, to the less one side in extrusion clearance, its extrusion speed is faster, and faster than normal proportional speed, like this, the last pressure face roller of having guaranteed the rear end promptly can be with the quick extrusion of dough sheet, the dough sheet can not pile up at the rear end, simultaneously, the last pressure face roller of rear end still can produce certain pulling effect to the dough sheet, make the line of dough sheet more smooth and easy, the taste is better.
7. The distance between every two adjacent flour pressing rollers is set to be not more than 30mm, the volume of the flour pressing roller group can be effectively compressed, the whole flour machine is small in size due to the fact that flour enters, the flour pressing roller group is suitable for being used by families and individuals, and inconvenience in operation and control caused by overlarge products is avoided. Meanwhile, the distance between the adjacent dough pressing rollers is not more than 30mm, so that the dough extruded by the upper group of dough pressing rollers can be quickly received and extruded by the lower group of dough pressing rollers, the dough is not excessively in a non-processing state, and the processing efficiency is further improved. And the distance between two adjacent dough pressing rollers is small, the dough can be directly received by the next level after the previous level is processed, a transmission structure is not needed to be specially arranged, the requirement on the structure of the whole machine is low, and the technology and the product are convenient to realize.
8. The center connecting line of the adjacent two-stage extrusion gaps has an included angle with the vertical direction, namely the dough pressing roller group is inclined relative to the vertical direction, so that the height of the extrusion assembly in the vertical direction can be reduced, the height of the whole machine of the wheaten food machine is reduced, and the actual control of a product is facilitated. The dough pressing roller set is obliquely arranged, the dough input and output are not in the same vertical direction, and a user can conveniently control the processed dough sheets or noodles.
9. The guide plate is arranged between the two adjacent dough pressing rollers on the lower side, and the guide plate is provided with the guide surface, so that the dough sheet extruded by the dough roller on the upper stage can be quickly and smoothly received by the dough pressing roller on the lower stage after passing through the guide plate. The guide surface sets up along the extrusion direction of pressure face roller, and the dough sheet is extruded by the last level after, under the effect of extrusion force, slides along the guide surface and automatically gets into next level pressure face roller in, need not to set up other leading-in structures again, simple structure easily realizes.
10. The distance L between the guide surface and the extrusion surface is smaller than the radius R of the dough pressing roller, so that the guide surface is positioned on the upper semicircular part of the dough pressing roller in spatial position, when the dough sheet is transferred between two stages of dough pressing rollers, the rotation direction of the next-stage dough pressing roller is consistent with the movement direction of the dough sheet, the dough sheet can be directly driven by the dough pressing roller and enters the next-stage dough pressing roller to realize extrusion, and the processing efficiency of the dough machine is ensured. And when L is greater than R, the guide surface is located the lower semicircle part of dough pressing roller on spatial position, the direction of rotation of next-level dough pressing roller is opposite with dough sheet direction of motion, when the dough sheet transmits between two-stage dough pressing roller, next-level dough pressing roller need first drive the dough sheet in reverse direction, just can normally bring the dough sheet into next-level dough pressing roller, can normally bring the dough sheet into next-level dough pressing roller even, perhaps need set up other introduction mechanism and realize the transmission, cause overall efficiency to hang down.
11. The wheaten food machine is further provided with the guide plate, and when dough is input between the first-stage dough pressing rollers, the dough can be extruded by the dough pressing rollers more accurately and reliably under the guide action of the guide plate without being positioned manually completely.
Drawings
Fig. 1 is a schematic view of the whole structure of the efficient pasta machine of the present invention.
Fig. 2 is a sectional view of the whole structure of the wheaten food machine of the present invention.
Fig. 3 is a partially enlarged view of a in fig. 2.
Fig. 4 is a schematic structural view of the flour pressing roller of the wheaten food machine of the present invention.
Fig. 5 is a schematic view of a first state structure of the driving assembly of the pasta machine of the present invention.
Fig. 6 is a second state structure diagram of the driving assembly of the pasta machine of the present invention.
Fig. 7 is a structural schematic diagram of a third state of the driving assembly of the wheaten food machine of the present invention.
The numbers in the figures correspond to the names as follows:
30. a face inlet; 31. a first dough roller; 310. extruding surface; 311. a roller body; 312. a roll shaft; 32. a second dough roller; 33. a third dough pressing roller; 34. a fourth dough pressing roller; 35. a guide plate; 350. a guide surface; 351. a guide portion; 352, a fixed part; 36. a guide plate; 360. a guide surface; 361. a guide section; 362. an installation part; 363. a shielding portion; 4, a face entering component; 41. a face inlet cavity; 411. a feed chute; 42. a feeding roller; 421. a roller body; 422. material biting teeth; 51. a primary gear; 521. a first driving tooth; 522. a first driven tooth; 523. a drive bore; 531. a second driving tooth; 532. a second driven tooth; 541. a third driving tooth; 542. a third driven tooth; 55. a stationary case; 551. a roll shaft hole; 552. a fixing plate; 553. and (4) processing a cavity.
Detailed Description
In order to more clearly explain the overall concept of the present application, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application. And the positional relationship such as "upstream" and "downstream" is based on the positional relationship when the fluid normally flows.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As a specific embodiment of the efficient pasta machine of the present invention, as shown in fig. 1-7, the pasta machine comprises a stationary housing 55 and a pressure roller. The dough pressing rollers are arranged in pairs and extend along the axial direction to form an extrusion gap between a group of dough pressing rollers, and the dough maker comprises four groups of continuously arranged dough pressing rollers, namely a first dough pressing roller 31, a second dough pressing roller 32, a third dough pressing roller 33 and a fourth dough pressing roller 34 from front to back. An extrusion gap is formed between each group of dough pressing rollers, and the extrusion gap is the distance between the outer surfaces of the same group of dough pressing rollers, not the distance of the circle center; similarly, the extrusion speed of the pressure rollers refers to the linear speed of the outer surface of the pressure rollers, but not the rotational speed of the pressure rollers, and for the same set of pressure rollers, the rotational directions are opposite and the speeds are the same. The distance between two adjacent flour pressing rollers refers to the distance between the outer surfaces of two rollers on the same side of the two adjacent flour pressing rollers. The product of the nip and the extrusion speed of the calender roll constitutes the processing amount of the calender roll, and the speed (cm/s) × the distance (cm) ═ cm seen from the cross section, that is, the area of the nip flowing through the calender roll per unit time2In terms of the volume of the dough roller as a whole, i.e. the volume (cm) of dough that can be processed per unit time by the single-stage dough roller3/s)。
The dough roller comprises a roller body 311 and a roller shaft 312, wherein the roller shaft 312 is arranged at two ends of the roller body 311, preferably, the roller shaft 312 is a waist-shaped shaft. The fixed case 55 is provided with a roller shaft hole 551, and the roller shaft 312 is inserted into the roller shaft hole 551 and is rotatable in the roller shaft hole 551. Preferably, the fixing housing 55 includes fixing plates 552 arranged in parallel, the fixing plates 552 are arranged opposite to each other and form a processing chamber 553 in the middle, the two sides of the dough roller extend into the roller shaft holes of the fixing plates, and the roller body 311 is located in the processing chamber 553. Like this, fixed plate 552 is located processing chamber one side and can sets up to the surface of bright and clean, has guaranteed the holistic clean and tidy of wheaten food, does benefit to the clearance of dough, and simultaneously, the fixed plate still can carry on spacingly to the both sides of roller of pressing the face, when the roller of pressing the face is accomplishing the extrusion, and the conglobation that extends to both sides is spacing by the fixed plate, and the dough is more extends forward.
The wheaten food machine is provided with a driving component for enabling each level of dough pressing roller to be linked, preferably, the driving component comprises a gear component connected with different levels of dough pressing rollers respectively, and the gear component comprises a first-level gear 51, a first driving tooth 521, a first driven tooth 522, a second driving tooth 531, a second driven tooth 532, a third driving tooth 541 and a third driven tooth 542. The primary gears 51 are arranged in pairs and correspond to each stage of dough pressing roller, and the primary gears 51 have the same structure, so that the rotating speeds of the dough pressing rollers of each stage are the same, and the rotating directions are opposite. The first driving tooth 521 is provided with a transmission hole 523 and is connected with a power source through the transmission hole 523, the first driving tooth 521 drives a fourth dough pressing roller and simultaneously drives a first driven tooth 522, the first driven tooth 522 is coaxially arranged with a third dough pressing roller and a second driving tooth 531, the second driving tooth 531 further drives a second driven tooth 532, the second driven tooth 532 is coaxially arranged with the second dough pressing roller and a third driving tooth 541, the third driving tooth 541 further drives a third driven tooth 542, and the third driven tooth 542 is coaxially arranged with the first dough pressing roller. Preferably, the second driving gear 531, the second driven gear 532 and other gear sets are respectively disposed at two sides of the fixed housing 55, so that an excessive space occupied by the transmission assembly when the two gears are disposed at the same side can be avoided.
When the wheaten food machine works, the power source drives one of the first-stage dough pressing rollers to rotate through the transmission hole, drives other first-stage dough pressing rollers to synchronously rotate through the gear set, and the extrusion speed of the different first-stage dough pressing rollers is in a preset value through setting the transmission proportion of the gear set.
The process volume of back one-level pressure face roller is greater than the process volume of preceding one-level pressure face roller in the adjacent two-stage pressure face roller, thus, in the course of working, back one-level needs more dough to satisfy its process volume, but strengthen extruded dough by preceding one-level pressure face and be not enough to satisfy back one-level pressure face roller completely, back one-level pressure face roller has the trend of dragging in order to satisfy its self process volume, thus, back one-level pressure face roller is in the extruded while, can produce backward pulling force to the dough, the line direction of gluten is unanimous in this kind of pulling force and the dough, can be favorable to the line formation of noodless more, make noodless more chewy, the taste is better, satisfy the demand that personnel pursue better quality wheaten food.
The extrusion clearance of the dough pressing roller is reduced from front to back in sequence, and meanwhile, the extrusion speed of the dough pressing roller is increased from front to back in sequence. The extrusion gap of the first dough pressing roller is H1, the extrusion speed is V1, correspondingly, the extrusion gap of the second dough pressing roller is H2, and the extrusion speed is V2; the extrusion gap of the third dough pressing roller is H3, and the extrusion speed is V3; the extrusion gap of the fourth dough roller is H4, and the extrusion speed is V4. Wherein H1> H2> H3> H4, and V1< V2< V3< V4. Furthermore, the extrusion gap and the extrusion speed of the two adjacent stages of the dough rollers have a proportional relation, namely V2/V1 is k multiplied by H1/H2, and 1< k is less than or equal to 1.5. When k is 1, the extrusion gap and the extrusion speed of the two adjacent dough pressing rollers have an inverse proportional relation, so that the flow rate (namely the volume of the dough sheet flowing through the dough pressing rollers in unit time) of the two adjacent dough pressing rollers is the same, the dough sheet extruded by the previous dough pressing roller is ensured, and in the continuous thinning process of the next dough pressing roller, the dough sheet can be normally extruded at a higher speed, and the situation that the next dough pressing roller cannot be completely extruded and stacked at the next dough pressing roller after the previous dough pressing roller finishes is avoided. Further, set up k >1, can guarantee that the last one-level last roll has faster extrusion speed, can guarantee the normal extrusion of extrusion subassembly, simultaneously, because last one-level last roll extrusion speed is very fast, when accomplishing normal extrusion, last roll still can produce certain effect of dragging to the dough sheet for the gluten of dough sheet is more smooth and easy, and the dough sheet is more bright and clean, advances the face and has guaranteed the taste of noodless. Set up k <1.5, guarantee that the effect of dragging between one-level last-flour noodle roller and the preceding one-level last-flour noodle roller can not be too big, if k sets up great, the effort of dragging of the last-level last-flour noodle roller is too big, probably causes the dough sheet to break at the extrusion in-process, influences the normal processing of extrusion subassembly on the contrary. Of course, for the dough with enough toughness, for example, common stretched noodles, the dough itself has enough toughness and needs to be repeatedly pulled, at this time, the dough pressing roller with larger pulling force is arranged, so that the requirement of pulling the dough can be met, and the noodles meeting the requirement can be processed.
The extrusion gap is set to be not more than 10mm, namely the maximum extrusion gap of each level of dough pressing roller is 10 mm. Preferably, the extrusion gap of the first-stage dough pressing roller is not more than 8mm, and can be 6mm, 7mm, 8mm and the like; the extrusion gap of the second-stage dough pressing roller is not more than 6mm, and can be 4mm, 5mm, 6mm and the like; the extrusion gap of the third-stage dough pressing roller is not more than 4mm, and can be 2mm, 3mm, 4mm and the like; the extrusion clearance of fourth level pressure face roller sets up to no longer than 2mm, and the preferred 1mm that is can guarantee like this that the final dough sheet of wheaten food machine or noodless can satisfy user's demand at thickness, guarantee better taste. Meanwhile, the compression ratio between every two stages of dough pressing rollers is reasonably set, and the next stage of dough pressing roller does not need overlarge extrusion force.
The distance between every two adjacent flour pressing rollers is H, and H is less than or equal to 30 mm. Because the pasta machine is mainly used for household use, namely a user usually uses the pasta machine in a household kitchen, the user only needs to generate a small volume to meet the requirements of pasta processing. The space between two adjacent dough pressing rollers is too large, so that the product volume is increased, namely the product occupies space, and the product is inconvenient to move and operate by a user; on the other hand, the interval is too big, and the dough sheet needs to set up transmission structure specially when transmitting between two-stage pressure face roller, needs extra power to guarantee even that the dough sheet can follow last level pressure face roller and transmit to next level pressure face roller, makes the product more complicated equally.
Because the function that the pressure face roller mainly realizes relies on extrusion clearance and extrusion speed between the same group pressure face roller, consequently, only need guarantee the extrusion clearance and the extrusion speed of pressure face roller can, the diameter of pressure face roller can set up according to the volume demand of product to, the pressure face roller of different stages can set up to same diameter size or different diameter size. Preferably, in this embodiment, the distances between the rotation centers of the four-stage dough pressing rollers are the same, and the diameters of the four-stage dough pressing rollers are sequentially increased, so that the installation distance of the four-stage dough pressing rollers and the driving device can be set to be the same. Of course, the diameter of the flour pressing roller can be completely the same, so that all the flour pressing rollers can be used commonly, and the production and the manufacture of the flour pressing rollers are convenient.
As shown in fig. 3, a connecting line between the center of the pressing gap of the first press roller 31 and the center of the pressing distance of the second press roller 32 forms an angle a with the vertical direction, where a is greater than 0 °, that is, the pressing distance of the pressing assembly is not completely set in the vertical direction, but is set obliquely to one side. Preferably, the angle a is >45 °. The extrusion assembly is obliquely arranged, so that the height in the vertical direction can be reduced, and the phenomenon that the height of a cooked wheaten food machine product is too high is avoided; simultaneously, dough sheet or noodless after the extrusion subassembly processing is accomplished are discharged from the lateral wall by the extrusion subassembly guide, and can not be located the processing subassembly below that knead dough subassembly and extrusion subassembly constitute, and the person of facilitating the use controls the dough sheet or noodless that processing was accomplished.
As shown in fig. 2 and 3, a guide plate 35 is further provided between the two adjacent stages of the dough rollers, the guide plate 35 is provided between the lower dough rollers of the two adjacent stages of the dough rollers, the guide plate 35 includes a guide portion 351 and a fixing portion 352, a guide surface 350 is formed on the upper side of the guide portion 351, and the guide surface 350 is provided along the pressing direction of the dough rollers. The guide plate 35 has a T-shaped cross section, the guide portion 351 is located at the upper portion and has a plate shape, and the fixing portion 352 is located at the opposite side of the guide surface 350 for connecting and fixing with the base. The guide plates positioned between different dough pressing rollers are set to be different in size according to the space between different dough pressing rollers. Preferably, the guide plate 35 may be slightly longer in axial length than the pressure roller, i.e., both sides of the guide plate protrude from the pressure roller. When the dough pressing roller extrudes the dough sheet, the extrusion gap is smaller than the thickness of the dough sheet, the dough sheet becomes thin, therefore, the dough sheet can deform forwards and forwards at two sides to release the volume change of the dough sheet, the dough sheet extends forwards to be expected to be thin, and the deformation towards the two sides is not expected, generally, the side surface of the dough pressing roller is attached to the fixing seat of the extrusion assembly, the dough sheet is prevented from extending towards the two sides by the fixing seat, but the extruded dough sheet has the tendency of extending towards the two sides, so that the dough sheet can generate deformation and distortion, and the introduction of the dough sheet into the next-stage dough pressing roller is not facilitated. The width of the guide plate is set to be larger than that of the dough pressing roller, so that the extension trends of dough sheets on two sides can be released during guiding, the dough sheets are more flat during transferring, and the dough sheets are favorably transferred to the lower-level dough pressing roller.
The lower dough pressing roller connecting line of two adjacent dough pressing rollers forms a pressing surface 310, the distance between the guide surface and the pressing surface is L, the radius of the smaller dough pressing roller of the adjacent dough pressing rollers is R, and 0< L < R. Like this, as shown in fig. 3, the extension line of the guide surface and the tangent line of the intersection point of the dough pressing roller form an obtuse angle, the dough sheet extruded by the first dough pressing roller is transmitted to the second dough pressing roller along the guide surface, after the dough sheet is contacted with the second dough pressing roller, the running direction of the dough sheet and the rotating direction of the dough pressing roller form a smaller included angle, the dough sheet is easily driven by the dough pressing roller and is received and extruded by the second dough pressing roller, the dough sheet is high in transmission efficiency between the two stages of dough pressing rollers, the extrusion assembly is high in running speed, and the processing efficiency and speed of the pasta machine are ensured.
A guide plate 36 is further provided between the inlet 30 and the first-stage pressure roller 31, the guide plate 36 includes a guide portion 361 and an installation portion 362, and a guide surface 360 is formed on the upper side of the guide portion 361. The upper end of the guide portion 361 is located at the lower side of the noodle inlet 30, the lower end of the guide portion 361 inclines towards one side of the noodle pressing roller, the lower end of the guide portion 361 is further provided with a shielding portion 363, the shielding portion 363 is arranged at the lower end of the guide portion 361 and extends along the opposite side of the guide surface 360, and the shielding portion 363 is arranged in an arc shape similar to the shape of the noodle pressing roller on the opposite side of the noodle pressing roller. Preferably, the extension line of the guide surface 360 is located between the centers of the two pressure rollers of the first-stage pressure roller 31, i.e., located above the center of the lower pressure roller, so that the tangent line at the intersection point of the guide surface 360 and the pressing surface of the lower pressure roller forms an obtuse angle, and the dough sheet entering from the dough inlet 30 is guided by the guide surface 360 and rapidly enters the pressing gap of the pressure roller.
In the above embodiments, the various proportional relationships and parameters do not limit the specific pressure roller or the two-stage specific position pressure rollers, but include the matching relationship between all the pressure rollers and the adjacent pressure rollers, and therefore, although the embodiment limits V2/V1 to k × H1/H2, the embodiment does not limit the proportional relationship between the first-stage pressure roller and the second-stage pressure roller, but means that all the adjacent two-stage pressure rollers follow such a proportional relationship.
It is understood that the dough rollers can be arranged in three groups, five groups, six groups, etc.
It will be appreciated that the calender rolls may be set to rotate at exactly the same speed, with the nip and speed being set according to proportions. Therefore, the transmission can be realized by directly arranging the same transmission gear, and the transmission is convenient.
It can be understood that the pasta machine can be finally added with a flat roller with the same extrusion gap as the previous roller and with the same or faster extrusion speed. Because the extrusion clearance between every grade of extrusion subassembly reduces in proper order, the dough sheet that extrudees has the trend of kick-backing, and the dough sheet that extrudes at last must be equal to the extrusion clearance of last one-level pressure face roller completely to, because the extrusion clearance between the pressure face rollers of each grade continues to reduce, the dough sheet that extrudes at last probably influences the outward appearance shape of final dough sheet or noodless owing to receive volume change and produce burr or deformation etc.. The dough pressing roller with the same extrusion gap is further arranged, the dough sheet can be reshaped after the last-stage dough pressing roller is extruded, the gap output of the dough sheet according to the design requirement is ensured, and meanwhile, the burr equal-pressure dough pressing sheet can be used for enabling the appearance of the final dough sheet or the noodle to be tidier and more tidy, and the satisfaction degree of a user is improved.
It will be appreciated that the drive assembly may also be provided with a universal drive such as a belt drive.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, i.e. all equivalent changes and modifications made according to the present invention are covered by the scope of the claims of the present invention, which is not illustrated herein.

Claims (10)

1. The utility model provides an efficient wheaten food machine, its characterized in that, wheaten food machine includes set casing and pressure face roller, the pressure face roller sets up in pairs and extends in the axial in order to form the extrusion clearance, what the pressure face roller was rotatable sets up on the set casing, wheaten food machine includes the pressure face roller of at least three groups continuous settings, the extrusion clearance of pressure face roller reduces by preceding to back in proper order, and the extrusion speed of pressure face roller increases by preceding to back in proper order, wheaten food machine still includes the drive assembly who makes the linkage of pressure face roller.
2. The pasta machine of claim 1 wherein the dough roller comprises a roller body and a roller shaft, the roller shaft being disposed at each end of the roller body, the stationary housing having a roller shaft bore for receiving the roller shaft, the drive assembly comprising gear assemblies respectively connected to different stages of dough rollers.
3. The pasta machine of claim 2 wherein the stationary housing comprises parallel stationary plates, the rollers being mounted in sequence between the stationary plates to form the processing chamber, the gear assembly being disposed outside of the stationary plates.
4. The pasta machine as claimed in claim 3, wherein the gear assembly comprises a synchronizing gear for meshing with the rollers of the same group and a power gear for transmission between different groups, the power gear comprising a plurality of stages and being respectively arranged on both sides of the stationary housing.
5. The pasta machine as claimed in claim 1, wherein the product of the extrusion gap of the two rollers and the extrusion speed constitutes the throughput of the two rollers, and the throughput of the latter roller of the two adjacent rollers is larger than the throughput of the former roller, so that the latter roller extrudes while applying a rearward pulling force to the dough.
6. Pasta machine according to claim 5, characterised in that the nip between two adjacent stages of rollers is H1 and H2, respectively, and H1> H2, respectively, with corresponding extrusion speeds V1 and V2, V2/V1 ═ k × H1/H2, 1< k ≦ 1.5.
7. The pasta machine of claim 1 wherein the spacing between adjacent two stages of rollers is no greater than 30 mm.
8. The pasta machine of claim 1 wherein the line joining the centers of adjacent two stages of extrusion gaps is at an angle to the vertical.
9. The pasta machine as claimed in claim 8, wherein a guide plate is further provided between adjacent two stages of the rollers on the lower side, the guide plate being provided with a guide surface which is provided along the direction of pressing by the rollers.
10. Pasta machine according to claim 9, characterised in that the lower adjacent rollers form the pressing surface, the guide surface is spaced L from the pressing surface and the smaller rollers have a radius R, 0< L < R.
CN202020014130.1U 2020-01-02 2020-01-02 Efficient wheaten food machine Active CN212212507U (en)

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CN202020014130.1U CN212212507U (en) 2020-01-02 2020-01-02 Efficient wheaten food machine

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Application Number Priority Date Filing Date Title
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