CN212206879U - A tensile and compressive stress test device for bonding interface of solid rocket motor - Google Patents
A tensile and compressive stress test device for bonding interface of solid rocket motor Download PDFInfo
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Abstract
本实用新型涉及一种固体火箭发动机粘接界面拉压应力试验装置,包括苏州东菱振动试验仪器有限公司生产的ES10‑240冲击试验仪;与固体火箭发动机材料一致、模拟固体火箭发动机燃烧室界面的粘接结构标准试件,悬杆,座体,标准配重块,螺母。本实用新型利用现有的振动试验台,通过粘接结构标准试件及固定该粘接结构标准试件的座体、悬杆及紧固件,能够通过粘接结构标准试件在拉压应力作用下的损伤规律来预测固体火箭发动机燃烧室界面在拉压应力作用下的损伤规律,为评估固体火箭发动机燃烧室界面力学性能提供数据支撑,对延长固体火箭发动机使用寿命、降低维护成本、提高使用维护效率保证导弹正常工作都具有极其重要的意义。
The utility model relates to a tensile and compressive stress test device for the bonding interface of a solid rocket motor, comprising an ES10-240 impact tester produced by Suzhou Dongling Vibration Testing Instrument Co., Ltd.; The standard test piece of the bonding structure, suspension rod, seat body, standard counterweight, and nut. The utility model utilizes the existing vibration test bench, through the bonding structure standard test piece and the seat body, the suspension rod and the fastener for fixing the bonding structure standard test piece, the tensile and compressive stress of the bonding structure standard test piece can be achieved by bonding the structure standard test piece. The damage law of the solid rocket motor combustion chamber interface under the action of tensile and compressive stress is used to predict the damage law of the solid rocket motor combustion chamber interface, which provides data support for evaluating the mechanical properties of the solid rocket motor combustion chamber interface. It is extremely important to use and maintain the efficiency to ensure the normal operation of the missile.
Description
技术领域technical field
本实用新型涉及固体火箭发动机粘接界面损伤评估领域,具体是一种固体火箭发动机粘接界面拉压应力试验装置。The utility model relates to the field of damage assessment of the bonding interface of a solid rocket motor, in particular to a tensile and compressive stress test device of the bonding interface of a solid rocket motor.
背景技术Background technique
固体火箭发动机在公路运输、铁路运输、舰载值班和艇载值班期间,都会受到振动载荷作用,在这些振动载荷作用下,固体火箭发动机粘接界面会产生交变应力,长期的交变应力作用会导致固体火箭发动机粘接界面力学性能下降,危及固体火箭发动机结构完整性。The solid rocket motor will be subjected to vibration loads during road transportation, railway transportation, ship-borne duty and boat-borne duty. Under the action of these vibration loads, the bonding interface of the solid rocket motor will generate alternating stress, and the long-term alternating stress will act. It will lead to the decline of the mechanical properties of the solid rocket motor bonding interface and endanger the structural integrity of the solid rocket motor.
目前尚未有一种专门用于评估固体火箭发动机粘接界面拉压应力的实验装置。At present, there is no experimental device specially used to evaluate the tensile and compressive stress of the bonding interface of solid rocket motor.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是公开一种专门用于固体火箭发动机粘接结构拉压应力试验装置,所采取的技术方案是:The purpose of this utility model is to disclose a kind of test device specially used for solid rocket motor bonding structure tensile and compressive stress, and the technical scheme adopted is:
一种固体火箭发动机粘接界面拉压应力试验装置,与现有技术不同的是:包括A tensile and compressive stress test device for a bonding interface of a solid rocket motor, which is different from the prior art in that it includes:
苏州东菱振动试验台器有限公司生产的ES10-240振动试验台;ES10-240 vibration test bench produced by Suzhou Dongling Vibration Test Bench Co., Ltd.;
与固体火箭发动机材料一致、模拟固体火箭发动机燃烧室界面的粘接结构标准试件,所述粘接结构标准试件包括一块推进剂试块,所述推进剂试块两侧为衬层,所述衬层外侧为绝热层,所述绝热层外侧为结构层,所述结构层外侧焊接第一螺杆;The bonding structure standard test piece is consistent with the solid rocket motor material and simulates the solid rocket motor combustion chamber interface. The bonding structure standard test piece includes a propellant test block, and the two sides of the propellant test block are linings. The outer side of the lining layer is a thermal insulation layer, the outer side of the thermal insulation layer is a structural layer, and the outer side of the structural layer is welded with a first screw;
悬杆,所述悬杆包括第二螺杆,与所述第二螺杆固接的连接块,所述连接块上开设轴线与所述第二螺杆轴线垂直的第一螺孔,所述第一螺孔能够与所述第一螺杆螺接;A suspension rod, the suspension rod includes a second screw rod, a connecting block fixedly connected with the second screw rod, a first screw hole whose axis is perpendicular to the axis of the second screw rod is opened on the connecting block, and the first screw hole is the hole can be screwed with the first screw;
座体,所述座体包括能够与所述ES10-240振动试验台的台板固接的底板,所述底板上固接两块立板,所述立板上开设多个能容所述第二螺杆穿越的通孔;A seat body, the seat body includes a bottom plate that can be fixedly connected with the platform of the ES10-240 vibration test bench, two vertical plates are fixed on the bottom plate, and a plurality of The through hole through which the two screws pass;
标准配重块,所述标准配重块具有与所述第一螺杆螺接的第二螺孔;a standard counterweight block, the standard counterweight block has a second screw hole screwed with the first screw rod;
螺母,所述螺母与所述第一螺杆或第二螺杆螺接以背紧所述标准配重块或将所述悬杆紧固在所述立板上。a nut, the nut is screwed with the first screw rod or the second screw rod to back tighten the standard weight block or fasten the suspension rod on the vertical plate.
进一步地,靠近所述立板顶端均匀开设一排列共4个所述通孔,其间距以使安装其上的所述粘接结构标准试件在所述ES10-240冲击试验台震动过程中不相互干涉、高度使安装其上的所述粘接结构标准试件在所述ES10-240冲击试验台震动过程中不与所述底板干涉。Further, a total of 4 through holes are evenly arranged near the top of the vertical plate, and the spacing is so that the standard test piece of the bonding structure installed on it will not be affected during the vibration of the ES10-240 impact test bench. Interfering with each other, the height is such that the standard test piece of the bonding structure installed thereon does not interfere with the base plate during the vibration of the ES10-240 impact test bench.
进一步地,所述推进剂试块、衬层、绝热层和结构层的截面为正方形,边长20mm;所述推进剂试块的厚度为5mm、衬层的厚度为1mm、绝热层的厚度为4mm。Further, the cross section of the propellant test block, the lining layer, the thermal insulation layer and the structural layer is a square, and the side length is 20 mm; the thickness of the propellant test block is 5 mm, the thickness of the lining layer is 1 mm, and the thickness of the thermal insulation layer is 4mm.
进一步地,所述第二螺杆在所述立板外侧的长度以使安装在所述立板上的所述粘接结构标准试件在所述ES10-240冲击试验台震动过程中不与所述立板干涉。Further, the length of the second screw on the outside of the vertical plate is such that the standard test piece of the bonding structure installed on the vertical plate does not contact the ES10-240 impact test bench during vibration. Vertical plate interference.
本实用新型填补目前技术空白,利用现有的振动试验台,通过粘接结构标准试件及固定该粘接结构标准试件的座体、悬杆及紧固件,能够通过粘接结构标准试件在拉压应力作用下的损伤规律来预测固体火箭发动机燃烧室界面在拉压应力作用下的损伤规律,为评估固体火箭发动机燃烧室界面力学性能提供数据支撑,对延长固体火箭发动机使用寿命、降低维护成本、提高使用维护效率保证导弹正常工作都具有极其重要的意义。The utility model fills the gap of the current technology, utilizes the existing vibration test bench, and can pass the standard test of the bonding structure by bonding the standard test piece of the bonding structure and the seat body, the suspension rod and the fastener for fixing the standard test piece of the bonding structure. The damage law of parts under tensile and compressive stress can be used to predict the damage law of solid rocket motor combustion chamber interface under tensile and compressive stress. It is of great significance to reduce maintenance costs and improve the efficiency of use and maintenance to ensure the normal operation of missiles.
附图说明Description of drawings
图1是本实用新型粘接结构标准试件的结构示意图。Fig. 1 is the structural schematic diagram of the standard test piece of the bonding structure of the present invention.
图2是本实用新型座体的结构示意图。FIG. 2 is a schematic diagram of the structure of the seat of the present invention.
图3是本实用新型标准配重的结构示意图。Fig. 3 is the structural schematic diagram of the standard counterweight of the present invention.
图4是本实用新型悬杆的结构示意图。FIG. 4 is a schematic structural diagram of a suspension rod of the present invention.
图5是本实用新型进行试验时的装配示意图。FIG. 5 is a schematic view of the assembly of the present utility model during the test.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步描述。The present utility model will be further described below in conjunction with the accompanying drawings.
实施例1,如图1-5所示的一种固体火箭发动机粘接界面拉压应力试验装置,包括一台苏州东菱振动试验台器有限公司生产的ES10-240振动试验台;Embodiment 1, a solid rocket motor bonding interface tensile and compressive stress test device as shown in Figures 1-5, including an ES10-240 vibration test bench produced by Suzhou Dongling Vibration Test Bench Co., Ltd.;
4个与固体火箭发动机材料一致、模拟固体火箭发动机燃烧室界面的粘接结构标准试件1,所述粘接结构标准试件1包括一块推进剂试块11,所述推进剂试块11两侧为衬层12,所述衬层12外侧为绝热层13,所述绝热层13外侧为结构层14,所述结构层14外侧焊接第一螺杆15;所述推进剂试块11、衬层12、绝热层13和结构层14的截面为正方形,边长20mm;所述推进剂试块11的厚度为5mm、衬层12的厚度为1mm、绝热层13的厚度为4mm。4 standard test pieces 1 for bonding structure that are consistent with the material of the solid rocket motor and simulate the interface of the combustion chamber of the solid rocket motor. The standard test piece 1 for the bonding structure includes a
4个悬杆6,所述悬杆包括第二螺杆61,与所述第二螺杆固接的连接块62,所述连接块上开设轴线与所述第二螺杆轴线垂直的第一螺孔63,所述第一螺孔能够与所述第一螺杆螺接;所述第二螺杆在所述立板外侧的长度以使安装在所述立板上的所述粘接结构标准试件在所述ES10-240冲击试验台震动过程中不与所述立板干涉。Four
一个座体2,所述座体2包括通过螺钉与所述ES10-240冲击试验台的台板固接的底板21,所述底板21上固接两块立板22,每个所述立板22上开设4个能容所述螺杆15穿越的通孔23;通孔23靠近所述立板顶端均匀排列成一排,其间距以使安装其上的所述粘接结构标准试件1在所述ES10-240冲击试验台震动过程中不相互干涉为最低要求。高度使安装其上的所述粘接结构标准试件在所述ES10-240冲击试验台震动过程中不与所述底板干涉为最低要求。A base body 2, the base body 2 includes a
4个标准配重块3,所述标准配重块3具有与所述第一螺杆15螺接的第二螺孔31;4 standard weights 3, the standard weights 3 have
16个螺母4,所述螺母与所述第一螺杆或第二螺杆螺接以背紧所述标准配重块或将所述悬杆紧固在所述立板上。16 nuts 4, the nuts are screwed with the first screw rod or the second screw rod to back tighten the standard weight block or fasten the suspension rod on the vertical plate.
粘接结构标准试件1和标准配重块3的重量和尺寸满足国军标规定。The weight and size of the standard specimen 1 of the bonding structure and the standard counterweight 3 meet the requirements of the national military standard.
进行试验时,首先将粘接结构标准试件1、配重和悬杆装配在一起:When conducting the test, first assemble the standard specimen 1 of the bonded structure, the counterweight and the suspension rod together:
4个粘接结构标准试件1的一侧第一螺杆上分别旋入1个螺母,使得该螺母外端面与第一螺杆的自由端的距离超过标准配重块螺孔的深度,然后将标准配重块旋在该侧的第一螺杆上,然后用套筒扳手或叉扳手背紧标准配重块和第一螺杆;然后在粘接结构标准试件1另一侧的第一螺杆上分别旋入1个螺母,使得该螺母外端面与第一螺杆的自由端的距离超过悬杆4第一螺孔63的深度,然后分别将4个悬杆分别与粘接结构标准试件1另一侧的第一螺杆螺接,用套筒扳手或叉扳手背紧悬杆和第一螺杆。如此形成装配体。A nut is screwed into the first screw on one side of the four bonding structure standard test pieces 1, so that the distance between the outer end surface of the nut and the free end of the first screw exceeds the depth of the screw hole of the standard counterweight, and then the standard Screw the weight on the first screw on this side, then use a socket wrench or fork wrench to back-tighten the standard weight and the first screw; Insert a nut so that the distance between the outer end surface of the nut and the free end of the first screw rod exceeds the depth of the
然后将装配体安装在立板上:Then mount the assembly on the riser:
4个悬杆的第二螺杆上先分别旋入1个螺母,使得该螺母外端面与第二螺杆的自由端的距离超过螺母厚度加上立板22厚度,然后将第二螺杆自其自由端分别穿入一侧立板的4个通孔23中,再用4个螺母从立板的内侧旋进第二螺杆上并用套筒扳手或叉扳手旋紧,使得4个悬杆分别紧固在2个立板上。First screw a nut into the second screw rod of the four suspension rods, so that the distance between the outer end surface of the nut and the free end of the second screw rod exceeds the thickness of the nut plus the thickness of the
这样就安装完毕,开动ES10-240冲击试验台,使其按照设定的频率运行设定的时间,时间结束后,分别统计4个粘接结构标准试件1损伤情况,然后根据统计结果总结出其拉压应力的变化规律,进而推知固体火箭发动机粘结界面的拉压应力的变化规律和损伤规律,为评估固体火箭发动机粘结界面力学性能提供数据支撑,对延长固体火箭发动机使用寿命、降低维护成本、提高使用维护效率保证导弹正常工作都具有极其重要的意义,并能够通过粘接结构标准试件粘接结构拉压应力的变化规律和损伤规律,为评估公路运输、舰载或艇载值班时冲击载荷作用下固体火箭发动机的损伤提供数据支撑。In this way, the installation is completed, start the ES10-240 impact test bench, and make it run for the set time at the set frequency. After the time is over, count the damage of 4 standard test pieces of bonding structure 1 respectively, and then summarize according to the statistical results. The change law of its tensile and compressive stress, and then infer the change law and damage law of the tensile and compressive stress of the solid rocket motor bonding interface, provide data support for evaluating the mechanical properties of the solid rocket motor bonding interface, and prolong the service life of the solid rocket motor and reduce the damage. It is of great significance to maintain the cost of maintenance and improve the efficiency of use and maintenance to ensure the normal operation of the missile, and it can be used to evaluate the road transportation, shipborne or boat-borne through the change law and damage law of the tensile and compressive stress of the bonding structure standard test piece. Provide data support for the damage of solid rocket motors under impact load on duty.
实施例2,其他同实施例1,不同的是另一侧的立板上也安装4个装配体,更多的试件或更多批次的实验数据,得出的拉压应力的变化规律和损伤规律结果更符合实际,结论更加准确。Example 2, the other is the same as Example 1, the difference is that 4 assemblies are also installed on the vertical plate on the other side, more test pieces or more batches of experimental data, the variation law of tensile and compressive stress obtained The results of the damage law are more in line with reality, and the conclusion is more accurate.
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