CN212206495U - A device for testing the sealing performance of pipe fittings - Google Patents
A device for testing the sealing performance of pipe fittings Download PDFInfo
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- CN212206495U CN212206495U CN202020787500.5U CN202020787500U CN212206495U CN 212206495 U CN212206495 U CN 212206495U CN 202020787500 U CN202020787500 U CN 202020787500U CN 212206495 U CN212206495 U CN 212206495U
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Abstract
本实用新型提供了一种管件密封性能检测装置,包括第一封板、第二封板、待测管件、中空的筒体、第一压紧装置、第二压紧装置和充气装置;第一封板和第二封板分别伸入待测管件的两端并与待测管件密封连接,第一封板设置在筒体内壁,第一封板与第一压紧装置的活动端固定连接;第二压紧装置与第二封板固定连接;第二封板上还设置有第二通孔,第二通孔分别与充气装置和待测管件内部连通。本实用新型通过第一封板和第二封板将待测管件两端封闭,由注水口向筒体内注水,由进气管向待测管件内充气,进行密封性能检测,操作简便。筒体可相对于地面转动,可便于取放长度或者直径较大的待测管件。
The utility model provides a device for detecting the sealing performance of a pipe fitting, comprising a first sealing plate, a second sealing plate, a pipe to be tested, a hollow cylinder, a first pressing device, a second pressing device and an inflating device; The sealing plate and the second sealing plate respectively extend into the two ends of the pipe to be tested and are sealedly connected with the pipe to be tested, the first sealing plate is arranged on the inner wall of the cylinder, and the first sealing plate is fixedly connected with the movable end of the first pressing device; The second pressing device is fixedly connected with the second sealing plate; the second sealing plate is further provided with a second through hole, and the second through hole is respectively communicated with the inflator and the inside of the pipe to be tested. The utility model seals both ends of the pipe to be tested by the first sealing plate and the second sealing plate, injects water into the cylinder through the water injection port, and inflates the pipe to be tested from the air inlet pipe to test the sealing performance and is easy to operate. The cylinder can be rotated relative to the ground, which is convenient for taking and placing pipes to be tested with larger lengths or diameters.
Description
技术领域technical field
本实用新型涉及管道工程部件检测领域,尤其涉及一种关键密封性能检测装置。The utility model relates to the field of pipeline engineering component detection, in particular to a key sealing performance detection device.
背景技术Background technique
管件是管道系统中用来其连接、控制、分流等管路零件的总称,广泛应用在灌溉、给排水、市政工程、石油化工以及建筑领域。管件的气密性是衡量管件质量的重要因素,为保证管道系统的可靠,对管件进行气密性检测是很有必要的。但是管件尺寸差异很大,人工检测工作量非常大,给检测作业带来了很多不便。Pipe fittings are the general term for piping parts used for connection, control, and diversion in the piping system. They are widely used in irrigation, water supply and drainage, municipal engineering, petrochemical and construction fields. The air tightness of the pipe fittings is an important factor to measure the quality of the pipe fittings. In order to ensure the reliability of the pipeline system, it is necessary to carry out the air tightness detection of the pipe fittings. However, the size of the pipe fittings varies greatly, and the manual inspection workload is very large, which brings a lot of inconvenience to the inspection operation.
实用新型内容Utility model content
有鉴于此,本实用新型提出了一种适应范围广、检测结果可靠的管件密封性能检测装置。In view of this, the utility model proposes a pipe fitting sealing performance detection device with wide adaptability and reliable detection results.
本实用新型的技术方案是这样实现的:一种管件密封性能检测装置,包括第一封板(1)、第二封板(2)和待测管件(3);第一封板(1)和第二封板(2)分别与待测管件(3)的两端的端面相抵持;还包括中空的筒体(4)、第一压紧装置(5)、第二压紧装置(6)和充气装置(7),筒体(4)设置在地面;第一封板(1)设置在筒体(4)内,第一封板(1)与筒体(4)靠近地面一端的内表面相抵持;筒体(4)底部设置有第一通孔(41),第一压紧装置(5)穿过第一通孔(41)并与第一封板(1)固定连接;第二压紧装置(6)固定设置在筒体(4)远离地面的一端;第二压紧装置(6)与第二封板(2)固定连接;待测管件(3)位于第一封板(1)和第二封板(2)之间的筒体(4)内;第一封板(1)和第二封板(2)均与待测管件(3)密封连接;所述充气装置(7)向待测管件(3)内部充入气体。The technical scheme of the utility model is achieved as follows: a device for detecting the sealing performance of a pipe fitting, comprising a first sealing plate (1), a second sealing plate (2) and a pipe to be tested (3); the first sealing plate (1) and the second sealing plate (2) are respectively abutted against the end faces of the two ends of the pipe to be tested (3); it also includes a hollow cylinder (4), a first pressing device (5), and a second pressing device (6) and the inflator (7), the cylinder (4) is arranged on the ground; the first sealing plate (1) is arranged in the cylinder (4), the first sealing plate (1) and the inner part of the cylinder (4) close to the ground The surfaces of the cylinder body (4) are provided with a first through hole (41) at the bottom, and the first pressing device (5) passes through the first through hole (41) and is fixedly connected with the first sealing plate (1); The second pressing device (6) is fixedly arranged on the end of the cylinder (4) away from the ground; the second pressing device (6) is fixedly connected with the second sealing plate (2); the pipe to be tested (3) is located on the first sealing plate (1) in the cylinder (4) between the second sealing plate (2); the first sealing plate (1) and the second sealing plate (2) are both sealed and connected to the pipe to be tested (3); the inflation The device (7) fills the interior of the pipe to be tested (3) with gas.
在以上技术方案的基础上,优选的,所述第二压紧装置(6)包括底座(61)和直线运动单元(62),底座(61)跨设在筒体(4)上,底座(61)顶部设置有直线运动单元(62),直线运动单元(62)与底座(61)固定连接;底座(61)上设置有第三通孔(63),直线运动单元(62)的活动端贯穿第三通孔(63)并与第二封板(2)固定连接。On the basis of the above technical solutions, preferably, the second pressing device (6) includes a base (61) and a linear motion unit (62), the base (61) is straddling the cylinder (4), and the base ( 61) A linear motion unit (62) is arranged on the top, and the linear motion unit (62) is fixedly connected with the base (61); the base (61) is provided with a third through hole (63), and the movable end of the linear motion unit (62) It penetrates through the third through hole (63) and is fixedly connected with the second sealing plate (2).
进一步优选的,所述直线运动单元(62)为液压缸、气缸或者电动推杆。Further preferably, the linear motion unit (62) is a hydraulic cylinder, an air cylinder or an electric push rod.
更进一步优选的,所述充气装置(7)包括气源(71)、减压阀(72)和进气管(73),气源(71)、减压阀(72)和进气管(73)依次连通,气源(71)和减压阀(72)均固定设置在底座(61)上;第二封板(2)上设置有沿待测管件(3)轴向方向贯通的第二通孔(21),进气管(73)的输出端通过第二通孔(21)与待测管件(3)内部连通。Further preferably, the inflator (7) comprises an air source (71), a pressure reducing valve (72) and an air intake pipe (73), an air source (71), a pressure reducing valve (72) and an air intake pipe (73) Connected in sequence, the air source (71) and the pressure reducing valve (72) are fixedly arranged on the base (61); the second sealing plate (2) is provided with a second passage that penetrates along the axial direction of the pipe to be tested (3). The hole (21), the output end of the intake pipe (73) is communicated with the inside of the pipe to be tested (3) through the second through hole (21).
在以上技术方案的基础上,优选的,所述第一封板(1)远离地面的一端设置有第一凸台(11),第一凸台(11)伸入待测管件(3)内并与待测管件(3)密封连接;第一凸台(11)与第一封板(1)可拆卸式连接。On the basis of the above technical solutions, preferably, one end of the first sealing plate (1) away from the ground is provided with a first boss (11), and the first boss (11) extends into the pipe to be tested (3) It is sealed with the pipe to be tested (3); the first boss (11) is detachably connected with the first sealing plate (1).
进一步优选的,所述第二封板(2)上设置有第二凸台(22),第二凸台(22)伸入待测管件(3)内并与待测管件(3)密封连接;第二凸台(22)与第二封板(2)可拆卸式连接。Further preferably, the second sealing plate (2) is provided with a second boss (22), and the second boss (22) extends into the pipe to be measured (3) and is sealedly connected to the pipe to be tested (3). ; The second boss (22) is detachably connected with the second sealing plate (2).
更进一步优选的,所述第一凸台(11)和第二凸台(22)与待测管件(3)两端的端面之间还设置有密封垫(31),密封垫(31)环绕第一凸台(11)或者第二凸台(22)设置;密封垫(31)与待测管件(3)两端的端面相抵持。Further preferably, sealing gaskets (31) are also provided between the first boss (11) and the second boss (22) and the end faces of the two ends of the pipe to be tested (3), and the sealing pads (31) surround the first boss (31). A boss (11) or a second boss (22) is provided; the sealing gasket (31) is abutted against the end faces at both ends of the pipe to be tested (3).
进一步优选的,所述筒体(4)相对与地面可转动设置。Further preferably, the cylinder (4) is rotatably arranged relative to the ground.
更进一步优选的,所述筒体(4)上还设置有注水口(42)和排水口(43),注水口(42)设置在筒体(4)侧壁并将筒体(4)内部与水源连通,排水口(43)固定设置在筒体(4)底部。More preferably, the cylinder body (4) is also provided with a water injection port (42) and a water outlet (43), and the water injection port (42) is arranged on the side wall of the cylinder body (4) and is arranged inside the cylinder body (4). In communication with the water source, the water outlet (43) is fixedly arranged at the bottom of the cylinder (4).
在以上技术方案的基础上,优选的,还包括若干灯带(8)和控制器(9),灯带(8)对称设置在筒体(4)的内壁;第一压紧装置(5)、第二压紧装置(6)、充气装置(7)和灯带(8)均与控制器(9)电性连接。On the basis of the above technical solutions, preferably, a plurality of light strips (8) and a controller (9) are also included, and the light strips (8) are symmetrically arranged on the inner wall of the cylinder (4); the first pressing device (5) , The second pressing device (6), the inflation device (7) and the light strip (8) are all electrically connected with the controller (9).
本实用新型提供的一种管件密封性能检测装置,相对于现有技术,具有以下有益效果:Compared with the prior art, the device for detecting the sealing performance of a pipe fitting provided by the utility model has the following beneficial effects:
(1)本实用新型通过第一封板和第二封板将待测管件两端封闭,向筒体内注水,由进气管向待测管件内充气,进行密封性能检测,操作简便;(1) The utility model seals the two ends of the pipe to be measured by the first sealing plate and the second sealing plate, injects water into the cylinder, and inflates the pipe to be measured from the air inlet pipe to detect the sealing performance, and the operation is simple and convenient;
(2)第二压紧装置通过直线运动使得待测管件两端紧贴第一封板和第二封板,实现防水密封效果;(2) The second pressing device makes the two ends of the pipe to be tested close to the first sealing plate and the second sealing plate by linear motion, so as to realize the waterproof sealing effect;
(3)充气装置向待测管件内部充入一定压力的气体并保持一段时间,通过观察待测管件表面是否有气泡,可以判断是否有泄露;(3) The inflation device fills the gas with a certain pressure into the pipe to be tested and keeps it for a period of time. By observing whether there are air bubbles on the surface of the pipe to be tested, it can be judged whether there is leakage;
(4)密封垫可提高第一凸台和第二凸台与待测管件端面的密封效果;(4) The sealing gasket can improve the sealing effect between the first boss and the second boss and the end face of the pipe to be tested;
(5)筒体相对于地面可以转动,便于大直径或长度较大的待测管件的取放和安装;(5) The cylinder body can be rotated relative to the ground, which is convenient for the pick, place and installation of large diameter or long length pipes to be tested;
(6)灯带的照明效果有利于检验人员更直观的观察。(6) The lighting effect of the light strip is conducive to a more intuitive observation by the inspector.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型一种管件密封性能检测装置的前视图;1 is a front view of a device for detecting the sealing performance of a pipe fitting according to the present invention;
图2为图1的半剖前视图;Fig. 2 is the half-section front view of Fig. 1;
图3为图1的俯视图。FIG. 3 is a top view of FIG. 1 .
具体实施方式Detailed ways
下面将结合本实用新型实施方式,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1结合图2和图3所示,本实用新型提供了一种管件密封性能检测装置,包括第一封板1、第二封板2、待测管件3、中空的筒体4、第一压紧装置5、第二压紧装置6和充气装置7;筒体4设置在地面;第一封板1设置在筒体4内,第一封板1与筒体4靠近地面一端的内表面相抵持;筒体4底部设置有第一通孔41,第一压紧装置5穿过第一通孔41并与第一封板1固定连接;第二压紧装置6固定设置在筒体4远离地面的一端;第二压紧装置6与第二封板2固定连接;待测管件3位于第一封板1和第二封板2之间的筒体4内,且第一封板1和第二封板2分别抵持在待测管件3的两端,第一封板1和第二封板2均与待测管件3密封连接;充气装置7向待测管件3内部充入气体。As shown in FIG. 1 in conjunction with FIG. 2 and FIG. 3 , the present invention provides a device for detecting the sealing performance of a pipe fitting, including a
由图可知,第一封板1、第二封板2和待测管件3组成一个封闭的空气,由充气装置7向待测管件3内部不断充气,可向筒体4内充水,进而观察待测管件3表面是否有气泡来判断待测管件3的承压能力和气密性能。As can be seen from the figure, the
如图2所示,第二压紧装置6包括底座61和直线运动单元62,底座61跨设在筒体4上,底座61顶部设置有直线运动单元62,直线运动单元62与底座61固定连接;底座61上设置有第三通孔63,直线运动单元,62的活动端贯穿第三通孔63并与第二封板2固定连接。工作时,待测管件3竖直放置在筒体4内,待测管件3靠近地面的一端与第一封板1密封连接;第二压紧装置6动作,直线运动单元62沿着待测管件3的轴向方向移动,带动第二封板2与待测管件3远离地面的一端密封连接,以便后续充气和通水试验。As shown in FIG. 2 , the second
本实用新型中,第一压紧装置5、直线运动单元62均可以是液压缸、气缸或者电动推杆。不同之处在于,第一压紧装置5通常都是出于初始位置,直线运动单元62工作状态时处于伸出状态。In the present invention, both the first
如图2所示,本实用新型的充气装置7包括气源71、减压阀72和进气管73,气源71、减压阀72和进气管73依次连通,气源71和减压阀72均固定设置在底座61上;第二封板2上设置有沿待测管件3轴向方向贯通的第二通孔21,进气管73的输出端通过第二通孔21与待测管件3内部连通。充气装置7为了降压可以采用减压阀72减压后对待测管件3内部进行充气。As shown in FIG. 2 , the
作为本实用新型进一步的改进,第一封板1远离地面的一端设置有第一凸台11,第一凸台11伸入待测管件3内并与待测管件3密封连接;第一凸台11与第一封板1可拆卸式连接。第二封板2上设置有第二凸台22,第二凸台22伸入待测管件3内并与待测管件3密封连接;第二凸台22与第二封板2可拆卸式连接。第一凸台11和第二凸台22都是可以拆卸的结构,可适应不同直径的待测管件3。As a further improvement of the present invention, one end of the
第一凸台11和第二凸台22与待测管件3两端的端面之间还设置有密封垫31,密封垫31环绕第一凸台11或者第二凸台22设置;密封垫31与待测管件3两端的端面相抵持。密封垫31可进一步提高密封效果。
本实用新型的筒体4相对与地面可转动设置。即筒体4底部与地面是铰连接,可进行0—90°范围的旋转,进一步简化待测管件3的安装。当筒体4旋转到其轴线与地面平行时,待测管件3可以方便的在筒体4内安装和拆卸。第一压紧装置5此时伸出,可以将待测管件排出。The
筒体4上还设置有注水口42和排水口43,注水口42设置在筒体4侧壁并将筒体4内部与水源连通,排水口43固定设置在筒体4的底部。The
为了便于观察密封情况,本实用新型还包括若干灯带8和控制器9,灯带8对称设置在筒体4的内壁;第一压紧装置5、第二压紧装置6、充气装置7和灯带8均与控制器9电性连接。In order to facilitate the observation of the sealing situation, the utility model also includes a plurality of
为了更进一步便于观察,可以将筒体4侧壁上开设若干透明的观测窗。In order to further facilitate observation, a number of transparent observation windows can be provided on the side wall of the
以上所述仅为本实用新型的较佳实施方式而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the scope of protection of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116337341A (en) * | 2023-05-29 | 2023-06-27 | 吉林亚泰建筑工程有限公司 | Waterproof performance detection device of wall pipe |
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Cited By (1)
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| CN116337341A (en) * | 2023-05-29 | 2023-06-27 | 吉林亚泰建筑工程有限公司 | Waterproof performance detection device of wall pipe |
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Granted publication date: 20201222 |
