CN212197715U - Efficient winding forming device for polyester fibers - Google Patents
Efficient winding forming device for polyester fibers Download PDFInfo
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- CN212197715U CN212197715U CN202020456488.XU CN202020456488U CN212197715U CN 212197715 U CN212197715 U CN 212197715U CN 202020456488 U CN202020456488 U CN 202020456488U CN 212197715 U CN212197715 U CN 212197715U
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Abstract
A high-efficiency winding forming device for polyester fiber comprises a spindle, a winding mechanism, a contact roller and a power mechanism; the spindle is connected with the power mechanism, the power mechanism drives the spindle to rotate, and the contact roller is arranged above the winding mechanism; the spindle comprises a first spindle and a second spindle, the winding mechanism comprises an upper winding roller and a lower winding roller, the power mechanism comprises a first power mechanism and a second power mechanism, the first spindle is located above the second spindle, one end of the first spindle is connected with the power mechanism, the other end of the first spindle is connected with the upper winding roller, one end of the second spindle is connected with the second power mechanism, and the other end of the second spindle is connected with the lower winding roller. The utility model discloses a coiling forming device for polyester fiber's high efficiency, simple structure accomplishes the coiling of polyester fiber filament yarn through spindle-package mechanism-the mutual coupling effect of contact roll and takes shape effectually.
Description
Technical Field
The utility model relates to a coiling forming device technical field, concretely relates to a high-efficient coiling forming device for polyester fiber.
Background
The polyester fiber is generally a fiber prepared by melt spinning polyethylene terephthalate (PET), and is a first major variety of the current synthetic fiber with the domestic trade name of terylene. The polyester fiber has higher modulus, is more suitable for blending with cotton and wool in a short fiber form, and the prepared fabric is superior to a pure spinning fiber product in certain aspects. Polyester filaments have also been rapidly developed and differentiated varieties, such as alkali dyeable, anti-pilling and high shrinkage fibres, have begun to be put on the market. Polyester fibers are most widely used in all synthetic fibers and are the most productive fiber varieties due to their superior raw material costs compared to other fiber raw materials (e.g., polyamide, etc.). The polyester fiber has excellent tensile properties, elasticity, light resistance, friction resistance and chemical resistance.
China is the largest world producing country of polyester fiber and chemical fiber, and about ten thousand tons of polyester fiber filament yarns are produced each year by using a winding forming device. On the production line of polyester fiber filament, the investment of the winding forming device accounts for 50-60% of the whole production line. At present, the main chemical fiber production plants in China all adopt imported equipment, so that the investment is huge. With the further high speed of polyester fiber filament production, the rapid increase of yield, the update of the existing winding forming equipment and the development of high-grade products such as novel differentiated and functional filaments, a great amount of novel high-speed winding forming equipment is urgently needed. Therefore, it is necessary to develop a high-efficiency winding and forming device for polyester fiber to solve the above problems.
Chinese patent application No. CN201720100362.7 discloses a vertical integrated winder, which is installed vertically in a layered manner by using a vertical frame 1, and adopts a new three-dimensional integration method to improve the productivity of the winder, without improving the components of the winder, and further improving the winding speed, package winding forming and unwinding performance of the winder.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the defects, the utility model aims to provide a high-efficient winding forming device for polyester fiber, which has a simple structure, completes the winding forming of polyester fiber filament yarns through the mutual coupling action of spindle-winding mechanism-contact roller, has good stability and convenient adjustment, improves the winding forming quality and the efficiency thereof, and has wide application prospect.
The technical scheme is as follows: a high-efficiency winding forming device for polyester fiber comprises a spindle, a winding mechanism, a contact roller and a power mechanism; the spindle is connected with the power mechanism, the power mechanism drives the spindle to rotate, and the contact roller is arranged above the winding mechanism; the spindle comprises a first spindle and a second spindle, the winding mechanism comprises an upper winding roller and a lower winding roller, the power mechanism comprises a first power mechanism and a second power mechanism, the first spindle is located above the second spindle, one end of the first spindle is connected with the power mechanism, the other end of the first spindle is connected with the upper winding roller, one end of the second spindle is connected with the second power mechanism, and the other end of the second spindle is connected with the lower winding roller; the first power mechanism comprises a first motor and a first speed reducer, and the first motor, the first speed reducer and the first spindle shaft are sequentially connected.
The utility model discloses a take-up forming device for polyester fiber's high efficiency accomplishes the take-up forming of polyester fiber filament yarn through spindle-package mechanism-the mutual coupling effect of contact roll. The working principle is as follows: the first power mechanism and the second power mechanism respectively drive the first spindle and the second spindle to rotate at a high speed, the first spindle and the second spindle drive the upper packing roller and the lower packing roller to rotate at a high speed, the upper packing roller in a winding state is positioned at the upper position, the lower packing roller to be wound is positioned at the lower position, and the contact roller and the packing mechanism are in contact coupling with each other to complete the winding process.
Further, in the efficient winding and forming device for the polyester fibers, the second power mechanism comprises a second motor and a second speed reducer, and the second motor, the second speed reducer and the second spindle shaft are sequentially connected.
With the continuous increase of the winding amount of the polyester fiber filament in the winding process, the winding mechanism is gradually changed from the minimum diameter to the full winding state, in order to maintain the constant winding speed, the spindle I and the spindle II need to be correspondingly gradually reduced from the highest winding rotating speed to the lowest working rotating speed, and the rotating speed is conveniently adjusted through the matching of the motor I, the speed reducer I, the motor II and the speed reducer I.
Further, in the efficient winding and forming device for the polyester fibers, the first motor and the second motor are three-phase asynchronous motors.
Further, in the efficient winding and forming device for polyester fibers, the first speed reducer and the second speed reducer are first-stage direct connection type planetary cycloidal pin gear speed reducers.
Further, according to the efficient winding and forming device for the polyester fibers, the contact roller is provided with the air cylinder, and the air cylinder drives the contact roller.
Further, the above efficient winding and forming device for polyester fibers comprises a left air cylinder and a right air cylinder, wherein the left air cylinder and the right air cylinder are respectively arranged at two ends of the contact roller.
In order to ensure that a certain pressure is maintained between the contact roller and the upper winding roller, the left end and the right end of the contact roller are provided with the left air cylinder and the right air cylinder, and the contact roller is matched with the left air cylinder and the right air cylinder, so that the position of the upper winding roller can be stabilized, the left-right movement amount of the polyester fiber filament on the surface of the upper winding roller is reduced, and the winding forming quality is improved.
Furthermore, in the efficient winding and forming device for the polyester fibers, the first spindle and the first speed reducer and the first spindle and the upper winding roller are in interference connection and are reinforced by O-shaped rubber rings.
Furthermore, in the efficient winding and forming device for polyester fibers, the second spindle and the second speed reducer are in interference connection, and the second spindle and the lower package roller are reinforced by the O-shaped rubber ring.
The utility model discloses a connected mode that the interference is connected, connection structure is simple, and centering precision is good, can bear the torque, axial force or both complex load, and bearing capacity is high moreover, also can more reliable work under the impact vibration load, and O type rubber circle can give the flexible support, has reduced the assembly degree of difficulty of structure again, has improved the stability of high-efficient coiling forming device in the use.
The utility model has the advantages that:
(1) the utility model has simple structure, completes the winding forming of the polyester fiber filament yarn by the mutual coupling action of the spindle, the winding mechanism and the contact roller, and has high efficiency and good winding forming quality;
(2) the high-efficiency winding and forming device for the polyester fiber is convenient to operate, and the rotating speed of the spindle I and the spindle II can be adjusted at any time through the cooperation of the motor I and the speed reducer I, the motor II and the speed reducer I;
(3) a high-efficient coiling forming device for polyester fiber, both ends are equipped with left cylinder, right cylinder about the contact roller, the contact roller cooperatees with left cylinder, right cylinder, can stabilize the position of going up the package roller, reduce the polyester fiber filament and move the amount at last package roller surface left and right sides, have improved coiling forming quality.
Drawings
FIG. 1 is a schematic view of the overall structure of the efficient winding device for polyester fiber according to the present invention;
in the figure: spindle 1, spindle I11, spindle II 12, upper packing roller 21, lower packing roller 22, packing mechanism 2, contact roller 3, power mechanism 4, power mechanism I41, motor I411, speed reducer I412, power mechanism II 42, motor II 421, speed reducer II 422, air cylinder 5, left air cylinder 51 and right air cylinder 52.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The high-efficiency winding forming device for polyester fiber with the structure shown in figure 1 comprises a spindle 1, a winding mechanism 2, a contact roller 3 and a power mechanism 4; the spindle 1 is connected with the power mechanism 4, the power mechanism 4 drives the spindle 1 to rotate, and the contact roller 3 is arranged above the winding mechanism 2; the spindle 1 comprises a first spindle 11 and a second spindle 12, the winding mechanism 2 comprises an upper winding roller 21 and a lower winding roller 22, the power mechanism 4 comprises a first power mechanism 41 and a second power mechanism 42, the first spindle 11 is located above the second spindle 12, one end of the first spindle 11 is connected with the first power mechanism 41, the other end of the first spindle 11 is connected with the upper winding roller 21, one end of the second spindle 12 is connected with the second power mechanism 42, and the other end of the second spindle 12 is connected with the lower winding roller 22; the first power mechanism 41 comprises a first motor 411 and a first speed reducer 412, and the first motor 411, the first speed reducer 412 and the first spindle 11 are connected in sequence.
In addition, the second power mechanism 42 includes a second motor 421 and a second speed reducer 422, and the second motor 421, the second speed reducer 422 and the second spindle 12 are connected in sequence. The first motor 411 and the second motor 421 are three-phase asynchronous motors. The first speed reducer 412 and the second speed reducer 422 are first-stage direct-connection planetary cycloidal pin gear speed reducers.
Further, a cylinder 5 is arranged on the contact roller 3, and the cylinder 5 drives the contact roller 3. The air cylinder 5 comprises a left air cylinder 51 and a right air cylinder 52, and the left air cylinder 51 and the right air cylinder 52 are respectively arranged at two ends of the contact roller 3.
Furthermore, the spindle I11 and the speed reducer I412, and the spindle I11 and the upper winding roller 21 are in interference connection and are reinforced by O-shaped rubber rings. The second spindle shaft 12 and the second speed reducer 422, and the second spindle shaft 12 and the lower packing roller 22 are in interference connection and are reinforced by O-shaped rubber rings.
Examples
Based on the above structural basis, as shown in fig. 1.
A high-efficient coiling forming device for polyester fiber, simple structure accomplishes the coiling of polyester fiber filament through spindle 1-package mechanism 2-contact roller 3 mutual coupling effect, stability is good, adjusts the convenience, has improved coiling forming quality and efficiency, and application prospect is extensive.
A high-efficient coiling forming device for polyester fiber, theory of operation as follows: the first power mechanism 41 and the second power mechanism 42 respectively drive the spindle shaft 11 and the spindle shaft 12 to rotate at a high speed, the spindle shaft 11 and the spindle shaft 12 drive the upper winding roller 21 and the lower winding roller 22 to rotate at a high speed, the upper winding roller 21 in a winding state is positioned at an upper position, the lower winding roller 22 to be wound is positioned at a lower position, and the contact roller 3 and the winding mechanism 2 are in contact coupling with each other to complete a winding process.
With the continuous increase of the winding amount of the polyester fiber filament in the winding process, the winding mechanism 2 gradually changes from the minimum diameter to the full winding state, in order to maintain the winding speed unchanged, the spindle shaft I11 and the spindle shaft II 12 need to be correspondingly gradually reduced from the highest winding rotating speed to the lowest working rotating speed, and the rotating speed is conveniently adjusted through the matching of the motor I411, the speed reducer I412, the motor II 421 and the speed reducer II 422.
Further, in order to ensure a constant pressure between the touch roller 3 and the upper package roller 21, left and right cylinders 51 and 52 are provided at both left and right ends of the touch roller 3, and the touch roller 3 is engaged with the left and right cylinders 51 and 52, so that the position of the upper package roller 21 can be stabilized, the amount of left and right movement of the polyester fiber filament on the surface of the upper package roller 21 can be reduced, and the winding quality can be improved.
Furthermore, the second spindle 12 and the second motor 421, and the second spindle 12 and the lower package roller 22 are in interference connection and are reinforced by an O-shaped rubber ring. The utility model discloses a connected mode that the interference is connected, connection structure is simple, and centering precision is good, can bear the torque, axial force or both complex load, and bearing capacity is high moreover, also can more reliable work under the impact vibration load, and O type rubber circle can give the flexible support, has reduced the assembly degree of difficulty of structure again, has improved the stability of high-efficient coiling forming device in the use.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical concept of the present invention can be within the scope of the present invention to perform various simple modifications to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not need to describe any combination of the features.
In addition, the embodiments of the present invention can be arbitrarily combined with each other, and the same shall be regarded as the disclosure of the present invention as long as the idea of the present invention is not violated.
Claims (5)
1. The efficient winding forming device for the polyester fiber is characterized by comprising a spindle (1), a winding mechanism (2), a contact roller (3) and a power mechanism (4); the spindle (1) is connected with the power mechanism (4), the power mechanism (4) drives the spindle (1) to rotate, and the contact roller (3) is arranged above the winding mechanism (2); the spindle (1) comprises a first spindle (11) and a second spindle (12), the winding mechanism (2) comprises an upper winding roller (21) and a lower winding roller (22), the power mechanism (4) comprises a first power mechanism (41) and a second power mechanism (42), the first spindle (11) is located above the second spindle (12), one end of the first spindle (11) is connected with the first power mechanism (41), the other end of the first spindle (11) is connected with the upper winding roller (21), one end of the second spindle (12) is connected with the second power mechanism (42), and the other end of the second spindle (12) is connected with the lower winding roller (22); the first power mechanism (41) comprises a first motor (411) and a first speed reducer (412), and the first motor (411), the first speed reducer (412) and the first spindle shaft (11) are sequentially connected; the second power mechanism (42) comprises a second motor (421) and a second speed reducer (422), and the second motor (421), the second speed reducer (422) and the second spindle shaft (12) are connected in sequence; the motor I (411) and the motor II (421) are three-phase asynchronous motors; the first speed reducer (412) and the second speed reducer (422) are primary direct connection type planetary cycloidal pin gear speed reducers.
2. The high-efficiency winding and forming device for the polyester fiber according to claim 1, characterized in that an air cylinder (5) is arranged on the contact roller (3), and the air cylinder (5) drives the contact roller (3).
3. The high-efficiency winding and forming device for the polyester fiber according to claim 2, wherein the air cylinder (5) comprises a left air cylinder (51) and a right air cylinder (52), and the left air cylinder (51) and the right air cylinder (52) are respectively arranged at two ends of the contact roller (3).
4. The efficient winding and forming device for the polyester fibers as claimed in claim 1, wherein the first spindle (11) and the first speed reducer (412) and the first spindle (11) and the upper winding roller (21) are in interference connection and are reinforced by O-shaped rubber rings.
5. The efficient winding and forming device for the polyester fibers as claimed in claim 1, wherein the second spindle (12) and the second speed reducer (422) and the second spindle (12) and the lower package roller (22) are in interference connection and are reinforced by O-shaped rubber rings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020456488.XU CN212197715U (en) | 2020-04-01 | 2020-04-01 | Efficient winding forming device for polyester fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020456488.XU CN212197715U (en) | 2020-04-01 | 2020-04-01 | Efficient winding forming device for polyester fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212197715U true CN212197715U (en) | 2020-12-22 |
Family
ID=73828357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020456488.XU Expired - Fee Related CN212197715U (en) | 2020-04-01 | 2020-04-01 | Efficient winding forming device for polyester fibers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212197715U (en) |
-
2020
- 2020-04-01 CN CN202020456488.XU patent/CN212197715U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201222 |
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| CF01 | Termination of patent right due to non-payment of annual fee |