CN212194079U - Injection mold for zipper processing - Google Patents

Injection mold for zipper processing Download PDF

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Publication number
CN212194079U
CN212194079U CN202020271167.2U CN202020271167U CN212194079U CN 212194079 U CN212194079 U CN 212194079U CN 202020271167 U CN202020271167 U CN 202020271167U CN 212194079 U CN212194079 U CN 212194079U
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China
Prior art keywords
handle
lower die
water gap
injection mold
positioning
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Expired - Fee Related
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CN202020271167.2U
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Chinese (zh)
Inventor
郭志强
徐丽娜
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Individual
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Individual
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Abstract

The utility model relates to a zip fastener processing equipment field discloses a zip fastener processing injection mold, and it includes: the top surface of the lower die is provided with a handle die cavity, a positioning clamping groove and a water gap trough, wherein the handle die cavity and the water gap trough are respectively recessed in the top surface of the lower die, the water gap trough is communicated with all the handle die cavities and a feeding port for injecting injection molding materials, the positioning clamping groove comprises a positioning groove and a positioning edge, the positioning groove is positioned between the positioning edge and the handle die cavity, when a gap of a processed zipper puller is clamped into the positioning edge, each zipper puller is positioned in the positioning groove, and the tail end of a handle is positioned in each handle die cavity; when the upper cover covers the lower die, the upper cover seals each handle die cavity and the water gap trough into a cavity communicated with the feeding port so as to plasticize and mold materials entering the feeding port in the handle die cavity and the water gap trough. The application technical scheme is favorable for facilitating demoulding and improving the automation degree of zipper processing injection molding.

Description

Injection mold for zipper processing
Technical Field
The utility model relates to a zip fastener processing equipment field discloses a zip fastener processing injection mold.
Background
Currently, the wrapping of the outer plastic part of a metal or nylon zipper is done by manual operation. The manual operation process comprises the following steps: the metal zipper puller is placed into a mold of an injection molding machine by a human hand, then the metal zipper puller is placed into the mold for injection molding, after injection molding, the mold is separated, the injection molded zipper puller with the water gap frame is taken out, the water gap frame and the zipper puller are separated, and finally the metal plastic mixed type zipper puller is obtained.
At present, no automatic equipment is used for completing the process, and the process is completed manually, so that the process is unfavorable for saving labor cost, improving production efficiency and improving product quality.
Disclosure of Invention
An object of the embodiment of the utility model is to provide a zip fastener processing injection mold, use technical scheme and be favorable to making things convenient for the drawing of patterns, improve the degree of automation that zip fastener processing was moulded plastics.
The embodiment of the utility model provides a pair of zip fastener processing injection mold, include:
the top surface of the lower die is provided with a handle die cavity, a positioning clamping groove and a water gap trough, each handle die cavity and each water gap trough are recessed in the top surface of the lower die respectively, the water gap trough is communicated with all the handle die cavities and a feeding port for injecting injection molding materials, the positioning clamping groove comprises a positioning groove and a positioning ridge, the positioning groove is positioned between the positioning ridge and the handle die cavity, when a gap of the processed zipper head is clamped into the positioning ridge, each zipper head is positioned in the positioning groove, and the tail end of the handle is positioned in each handle die cavity;
and when the upper cover covers the lower die, the upper cover seals each handle die cavity and the water gap trough into a cavity communicated with the feeding port, so that the material fed from the feeding port is plasticized and formed in the handle die cavity and the water gap trough.
Optionally, a hole part penetrating through the lower die from top to bottom is further arranged on the water gap trough of the lower die;
the injection mold further comprises:
a top piece arranged below the lower die, a top column arranged on the top surface of the top piece,
the top columns penetrate through the hole parts from bottom to top respectively, and can move up and down in the hole parts respectively, and the highest lifting position is higher than the bottom of the water gap trough.
Optionally, the uppermost position of the lifting of the jack post is lower than or equal to: a top surface of the lower mold.
Optionally, a plurality of top pillars are further arranged on the top surface of the top piece,
the nozzle trough is provided with a plurality of hole parts, and each top column penetrates through each hole part.
Optionally, the mould also comprises a limiting column which is fixed at the bottom of the lower mould,
the ejector piece penetrates and is sleeved on the limiting column, the ejector piece is located between the limiting column and the lower die, when the ejector piece rises along the limiting column, the distance between the ejector piece and the lower die is reduced, and the height of each ejector piece relative to the water gap trough rises.
Optionally, a spring is further sleeved on the limiting column, and the spring is spaced between the top piece and the lower die in a compressed state.
Optionally, when no external force acts on the top piece, each of the top pillars extends out of the sprue channel, and the deep end is lower than or even with the top surface of the lower mold.
Optionally, a lifting device for driving the top piece to lift is connected to the bottom of the top piece.
Optionally, a slot penetrating up and down is further arranged on the lower die, the slot is located between the handle die cavity and the positioning groove,
the top piece is further provided with a plurality of convex blocks, when the top piece is installed at the bottom of the lower die, the convex blocks are located in the open grooves, the convex blocks are located at the front ends of the handle die cavities respectively, and when the U-shaped open groove of the zipper puller of the processed zipper is clamped into the positioning ridge, the convex blocks are located in the hollow parts of the handles of the zipper respectively.
Optionally, two rows of the handle mold cavities are arranged on the lower mold,
the water gap trough is arranged between the two rows of handle mould cavities,
and the outer side of each row of handle die cavities is respectively provided with one positioning clamping groove.
Optionally, the top piece comprises:
the middle top piece is provided with the top column;
the two side ejecting pieces are respectively provided with the convex block.
Optionally, at least one pit part with a depth larger than that of the water gap trough is further arranged in the water gap trough.
Optionally, a hole portion penetrating through the pit portion from top to bottom is further provided in the pit portion, and a liftable top pillar is provided in the hole portion.
Optionally, a handle cavity corresponding to the handle cavity on the top surface of the lower die is also arranged on the ground of the upper cover,
when the upper cover covers the lower die, the handle die cavities on the upper cover and the lower die are respectively opposite up and down.
Therefore, by adopting the technical scheme of the embodiment, the injection molding processing of a plurality of zippers can be conveniently completed at one time.
Because the lower part or the bottom of the lower die of the embodiment is also provided with the ejector, the top surface of the ejector is provided with the ejector column (or ejector pin). Correspondingly, a hole part which penetrates through the lower die from top to bottom is arranged in the nozzle groove of the lower die, so that the top column in the top piece penetrates through the hole part from bottom to top, the top column can move up and down in the hole part, the highest position of the rising of the top column in the hole part is higher than the bottom of the nozzle groove, after injection material is plasticized and molded, the upper cover is raised, the top column is raised at the moment, the plasticized and molded nozzle material in the nozzle groove can be jacked up, the injection molding piece is separated from the lower die, automatic demolding is realized, and the mechanical automation of zipper processing and injection molding is facilitated.
Drawings
FIG. 1 is a schematic view of an assembling structure of an injection mold for processing a slide fastener according to the present embodiment;
fig. 2 is a schematic view of a bottom structure of the upper cover provided in this embodiment;
FIG. 3 is a schematic top view of the lower mold provided in this embodiment;
FIG. 4 is a schematic view of a bottom structure of the lower mold provided in this embodiment;
fig. 5 is a schematic perspective view of the top member of the lower mold according to this embodiment.
Reference numerals:
51: a lower die; 52: an upper cover; 53: a handle mold cavity;
54: positioning the clamping groove; 55: a water gap trough; 56: a spring mounting position;
57: positioning a groove; 58: positioning the edge; 59: a top piece;
510: a top pillar; 512: a hole portion; 513: a limiting column;
514: grooving; 515: a bump; 516: a concave position; 511: a pit portion.
Detailed Description
The invention will be described in detail with reference to the specific drawings and examples, which are illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, the structure for implementing the injection mold 5 for processing the zipper mainly includes a lower mold 51 and an upper cover 52, wherein a plurality of handle mold cavities 53, at least one positioning slot 54, a water gap trough 55 and a material injection port are arranged on the top surface of the lower mold 51, the handle mold cavities 53 are recessed relative to the top surface of the lower mold 51 and are used for accommodating injection molding materials, so that the injection molding materials are formed on the outer shape of the handle 8 placed on the handle mold cavities 53, and the shape of the injection molding materials is consistent with the shape of the handle mold cavities to form the composite handle 8.
To improve the efficiency and order of the injection molding process, the present inventors have provided for the plurality of handle cavities 53 to be regularly arranged in rows such that the handle cavities 53 are parallel to each other. In order to increase the number of zippers injected in each batch, in the embodiment, two rows of handle mold cavities 53 are arranged on the top surface of the lower mold 51, the two rows of handle mold cavities 53 are symmetrical to each other, and a positioning slot 54 is respectively arranged on the outer sides of the two rows of handle mold cavities 53.
Each positioning clamping groove 54 comprises a positioning groove 57 and a positioning ridge 58, the positioning groove 57 of each positioning clamping groove 54 is positioned between the corresponding positioning ridge 58 and the handle mold cavity 53 corresponding to the positioning clamping groove 54, when the gap of the zipper head 6 of the zipper to be processed is clamped on the positioning ridge 58 corresponding to the positioning groove 57 where the gap is positioned, the zipper head 6 of the zipper is positioned in the positioning groove 57, and the tail end of the handle 8 connected with the zipper head 6 is horizontally positioned in the handle mold cavity 53, so that the handle 8 positioned in the handle mold cavity 53 is shaped into an injection molding piece.
The water gap material groove 55 is arranged on the top surface of the lower die 51, all the handle die cavities 53 are communicated with the material inlet, injection molding materials injected from the material inlet flow into all the handle die cavities 53 through the water gap material groove 55 respectively, and the injection molding is carried out on the zipper handles 8 in all the handle die cavities 53 at one time through plasticizing molding.
When two rows of handle die cavities 53 are arranged at the top of the lower die 51, the water gap troughs 55 are arranged between the two rows of handle die cavities 53, so that the water gap troughs 55 are symmetrically distributed on the top surface of the lower die 51 along the central line between the two rows of handle die cavities 53, the balance of stress of movement of a movable injection molding part (containing water gap) is improved by adopting the symmetrical design, and the product transfer is facilitated.
The upper cover 52 can be covered on the lower die 51 in an opening and closing way, when the upper cover 52 is covered on the lower die 51, the upper cover 52 seals each handle die cavity 53 and the water gap trough 55 into a cavity communicated with the material inlet, so that the material entering from the material inlet is plasticized and molded in the handle die cavity 53 and the water gap trough 55.
Therefore, by adopting the technical scheme of the embodiment, the injection molding processing of a plurality of zippers can be conveniently completed at one time.
As an illustration of the present embodiment, a top member 59 is further disposed below or at the bottom of the lower mold 51 of the present embodiment, and a top pillar 510 (or ejector pin) is disposed on the top surface of the top member 59. Correspondingly, a hole part 512 which penetrates through the lower die 51 up and down is arranged in the nozzle groove, so that the top column 510 in the top piece 59 penetrates through the hole part 512 from bottom to top of the die, the top column 510 can move up and down in the hole part 512, the highest position of the lifting of the top column 510 in the hole part 512 is higher than the bottom of the nozzle groove 55, after the injected material is plasticized and molded, the upper cover 52 is lifted, the top column 510 is lifted up at the moment, the plasticized and molded nozzle material in the nozzle groove 55 can be lifted up, the injection molded part is separated from the lower die 51, and automatic demolding is realized.
As an illustration of the present embodiment, at least one pit 511 deeper than the nozzle trough 55 is disposed in the nozzle trough 55 of the present embodiment, and a hole 512 into which the top pillar 510 can extend is disposed in the pit 511, so that during injection molding, the top pillar 510 in the hole 512 in the pit 511 is located in the hole, and in a non-extending state (lower than the bottom of the pit 511 or even with the bottom of the pit), the injected material fills the pit 511 and is plasticized and molded, so that the viscosity of the nozzle material and the lower mold 51 is greater than the viscosity of the nozzle material and the top, and thus when the upper cover 52 is opened after injection molding, the nozzle material is firmly adhered to the lower mold 51 and is favorably separated from the upper cover 52, and the design of the present embodiment avoids the problem that the nozzle material and the upper cover 52 are adhered when the upper cover 52 is opened. When the ejector pins are ejected, the ejector pins in the pit portions 511 are lifted to separate the nozzle material from the lower die 51, so that automatic demolding is realized.
As an illustration of the present embodiment, during design, the lifting stroke of the top pillar 510 is controlled, so that the highest position of the top pillar 510 is lower than or equal to the top surface of the lower mold 51, so as to avoid that the lifting amplitude of the nozzle material is too high to cause the nozzle material to be disconnected from the injection molded part during demolding.
As an illustration of the present embodiment, there are a plurality of the top pillars 510 designed on the top member 59, and accordingly, there are a plurality of the hole portions 512 designed on the nozzle trough 55 of the lower mold 51 for penetrating the top pillars 510, and the top pillars 510 extending from the hole portions 512 in the nozzle trough 55 are respectively located at different positions of the nozzle trough 55, so that the top pillars 510 respectively eject the plasticized nozzle material at different positions during demolding, thereby improving the stress balance of the nozzle material and avoiding breakage.
As an illustration of the present embodiment, it is preferable, but not limited to, to locate the top pillars 510 extending from the holes 512 of the nozzle groove 55 at both ends of the middle main groove of the nozzle groove 55, respectively, to improve the force balance of the nozzle when the top pillars 510 are lifted.
As an illustration of the embodiment, a limiting column 513 is further fixed at the bottom of the lower mold 51 of the embodiment, the limiting column 513 is locked at the bottom of the lower mold 51 through a screw, the ejecting member 59 is sleeved on the limiting column 513 in a penetrating manner, the ejecting member 59 is installed on the limiting column 513, the limiting column 513 is used as a main body for supporting the ejecting member 59, the ejecting member 59 is located between the limiting column 513 and the lower mold 51, and the ejecting member 59 can move up and down along the limiting column 513, when the ejecting member 59 moves up along the limiting column 513, the distance between the ejecting member 59 and the lower mold 51 is reduced, the position of each ejecting column 510 extending out of the nozzle trough 55 is raised to eject the plasticized nozzle material at the top of the ejecting column, so as to achieve demolding, the design of the limiting column 513 is favorable for limiting the lifting direction of the ejecting member 59, and the stability of the operation of the apparatus is improved.
As an illustration of this embodiment, the top member 59 may be provided with the stopper posts 513 at four corners or a plurality of positions of the base 23 of the top member 59, so that the top member 59 is stably fixed to each stopper post 513, thereby improving the supporting balance.
As an illustration of the present embodiment, springs (not shown) are sleeved at the positions 56 on the limiting columns 513, and the springs are spaced between the top member 59 and the lower mold 51 in a compressed state, so that the springs have downward pressure on the top member 59 located thereon in a normal state. When the top member 59 is acted by upward external force, the top member 59 moves upward, compresses the spring, and stops rising when the top member 59 rises to a preset height to enable the top column 510 on the top member 59 to jack up the plasticized nozzle material. By adopting the technical scheme that the spring is sleeved between the ejector 59 and the lower die 51, the ascending stroke of the ejector 59 is limited, and the phenomenon that the material is disconnected due to the fact that the lifting height of the ejection column 510 is too high due to control error is avoided.
As an illustration of the present embodiment, the lift stroke of the ejector pin is defined such that when the ejector 59 is in a state of no external force, each of the pillars 510 is located in the hole portion 512 of the nozzle groove 55 but does not protrude out of the hole portion 512 or just protrudes out of the hole portion 512 and is level with the bottom of the nozzle groove 55 outside the hole portion 512, such that the highest height of the lift thereof exceeds the nozzle groove 55, and the protruding end is lower than or level with the top surface of the lower mold 51.
The present embodiment may be, but is not limited to, a pneumatic rod or other stroke-controllable lifting member connected to the bottom of the top member 59 to drive the top member 59 to lift.
As an illustration of the present embodiment, a slot 514 may be further disposed on the lower mold 51, and the slot 514 is located between the handle cavity 53 and the positioning slot 57. Accordingly, a plurality of projections 515 are provided on the top member 59 at positions opposite to the slots 514, and the number of projections 515 is the same as the number of handle cavities 53, corresponding to each handle cavity 53. When the top piece 59 is installed at the bottom of the lower die 51, the lugs 515 extend into the slots 514, and the lugs 515 are respectively positioned at the front ends of the handle die cavities 53, when the gap of the zipper head 6 of the processed zipper is clamped into the positioning rib 58, the lugs 515 are respectively positioned in the hollow parts of the handles 8 of the zippers, and the lugs 515 are adopted for setting, so that the displacement of the handles 8 can be further avoided, and the positioning accuracy of the handles 8 is improved.
As an illustration of the present embodiment, the top member 59 of the present embodiment may be designed integrally or in a modular manner, for example, the top member 59 of the present embodiment includes the following three parts: a middle top member, and two side top members located at both sides of the middle top member, a top post 510 is provided on the middle top member, and a protrusion 515 corresponding to the two slots 514 is provided on the two side top members.
As an illustration of the present embodiment, a concave portion 516 for the top member 59 to be inserted may be formed at the bottom of the lower mold 51, and the position-limiting column 513 and the top member 59 may be installed in the concave portion 516 at the bottom surface of the lower mold 51, which is beneficial to miniaturization of the device and improvement of the structural tightness thereof.
As an indication of this embodiment, an upper cover taking mechanism may be further disposed above the mold platform 4, during processing, the upper cover taking mechanism moves horizontally to reach the mold placing platform, and vertically descends, an upper cover clamping 52 plate at the bottom of the upper cover taking mechanism clamps the upper cover 52 (which may be but not limited to automatic connection by a buckle), and drives the upper cover 52 to ascend and reset, that is, the upper cover 52 is separated from the lower mold and the product on the lower mold (and the connected nozzle material), and the upper cover taking mechanism horizontally retracts and resets to make room above the lower mold 51, so as to facilitate the next process operation.
The slide fastener processing injection mold 5 device according to the present embodiment is applicable not only to a metal slide fastener but also to a slide fastener made of nylon or other material.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.

Claims (14)

1. The utility model provides a zip fastener processing injection mold, characterized by includes:
the top surface of the lower die is provided with a handle die cavity, a positioning clamping groove and a water gap trough, each handle die cavity and each water gap trough are recessed in the top surface of the lower die respectively, the water gap trough is communicated with all the handle die cavities and a feeding port for injecting injection molding materials, the positioning clamping groove comprises a positioning groove and a positioning ridge, the positioning groove is positioned between the positioning ridge and the handle die cavity, when a gap of a processed zipper head is clamped into the positioning ridge, each zipper head is positioned in the positioning groove, and the tail end of the handle is positioned in each handle die cavity;
and when the upper cover covers the lower die, the upper cover seals each handle die cavity and the water gap trough into a cavity communicated with the feeding port, so that the material fed from the feeding port is plasticized and formed in the handle die cavity and the water gap trough.
2. The slide fastener processing injection mold according to claim 1,
a hole part which penetrates through the lower die from top to bottom is also arranged on the water gap trough of the lower die;
the injection mold further comprises:
a top piece arranged below the lower die, a top column arranged on the top surface of the top piece,
the top columns penetrate through the hole parts from bottom to top respectively, and can move up and down in the hole parts respectively, and the highest lifting position is higher than the bottom of the water gap trough.
3. The slide fastener processing injection mold according to claim 2,
the highest position of the lifting of the jacking column is lower than or equal to: a top surface of the lower mold.
4. The slide fastener processing injection mold according to claim 2,
the top surface of the top piece is also provided with a plurality of top columns,
the nozzle trough is provided with a plurality of hole parts, and each top column penetrates through each hole part.
5. The slide fastener processing injection mold according to claim 2,
the mould also comprises a limiting column which is fixed at the bottom of the lower mould,
the ejector piece penetrates and is sleeved on the limiting column, the ejector piece is located between the limiting column and the lower die, when the ejector piece rises along the limiting column, the distance between the ejector piece and the lower die is reduced, and the height of each ejector piece relative to the water gap trough rises.
6. The slide fastener processing injection mold according to claim 5,
and a spring is sleeved on the limiting column and is arranged between the top piece and the lower die at intervals in a compressed state.
7. The slide fastener processing injection mold according to claim 6,
when no external force acts on the top piece, each top column extends out of the water gap trough, and the tail end of the deep part is lower than or even with the top surface of the lower die.
8. The slide fastener processing injection mold according to claim 2,
and the bottom of the top piece is connected with a lifting device for driving the top piece to lift.
9. The slide fastener processing injection mold according to claim 2,
the lower die is also provided with a slot which penetrates up and down and is positioned between the handle die cavity and the positioning groove,
the top piece is further provided with a plurality of convex blocks, when the top piece is installed at the bottom of the lower die, the convex blocks are located in the open grooves, the convex blocks are located at the front ends of the handle die cavities respectively, and when the processed U-shaped open groove of the zipper puller is clamped into the positioning ridge, the convex blocks are located in the hollow parts of the handles of the zippers respectively.
10. The slide fastener processing injection mold according to claim 9,
two rows of handle die cavities are arranged on the lower die,
the water gap trough is arranged between the two rows of handle mould cavities,
and the outer side of each row of handle die cavities is respectively provided with one positioning clamping groove.
11. The slide fastener processing injection mold according to claim 10,
the top member includes:
the middle top piece is provided with the top column;
the two side ejecting pieces are respectively provided with the convex block.
12. The slide fastener processing injection mold according to claim 2,
at least one pit part with the depth larger than that of the water gap trough is also arranged in the water gap trough.
13. The slide fastener processing injection mold according to claim 12,
a hole part which penetrates through the pit part up and down is also arranged in the pit part, and a lifting top column is arranged in the hole part.
14. The slide fastener processing injection mold according to claim 2,
a handle die cavity which is consistent with the handle die cavity on the top surface of the lower die is also arranged on the ground of the upper cover,
when the upper cover covers the lower die, the handle die cavities on the upper cover and the lower die are respectively opposite up and down.
CN202020271167.2U 2020-03-07 2020-03-07 Injection mold for zipper processing Expired - Fee Related CN212194079U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020271167.2U CN212194079U (en) 2020-03-07 2020-03-07 Injection mold for zipper processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020271167.2U CN212194079U (en) 2020-03-07 2020-03-07 Injection mold for zipper processing

Publications (1)

Publication Number Publication Date
CN212194079U true CN212194079U (en) 2020-12-22

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ID=73820289

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020271167.2U Expired - Fee Related CN212194079U (en) 2020-03-07 2020-03-07 Injection mold for zipper processing

Country Status (1)

Country Link
CN (1) CN212194079U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102544380B1 (en) * 2022-01-29 2023-06-16 (주)동방지퍼 How to attach slider and handle for zipper and the zipper produced by this

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102544380B1 (en) * 2022-01-29 2023-06-16 (주)동방지퍼 How to attach slider and handle for zipper and the zipper produced by this

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