CN212192047U

CN212192047U - Throttle valve equipment frock

Info

Publication number: CN212192047U
Application number: CN201922139750.8U
Authority: CN
Inventors: 程通
Original assignee: Yangyi Electronic Technology Ningbo Co ltd
Current assignee: Yangyi Electronic Technology Ningbo Co ltd
Priority date: 2019-12-03
Filing date: 2019-12-03
Publication date: 2020-12-22
Anticipated expiration: 2029-12-03

Abstract

The utility model discloses an air throttle assembly tool, including assembly frame, assembly station, electronic screw rifle, mounting fixture and valve block installation mechanism, valve block installation mechanism is used for pressing the valve block into the air throttle body, and electronic screw rifle is used for fixing the valve block in the air throttle body, and the assembly station top is installed discharging mechanism, and discharging mechanism includes lifting unit and slide subassembly; the lifting assembly comprises two lifting columns and two blanking columns, the lifting columns and the blanking columns are respectively located on two sides opposite to the fixing clamp, two lifting cylinders and four blanking cylinders are mounted at the bottom of the mounting table, one ends of the lifting columns and the blanking columns, facing the mounting table, penetrate through the mounting table and extend into the mounting frame to be respectively connected with movable ends of the lifting cylinders and the blanking cylinders, and the stroke of the blanking cylinders is larger than that of the lifting cylinders; the slide way assembly comprises a slide way plate, and one end of the slide way plate is hinged with the lifting column. The utility model has the advantages of automatically, the work piece that has assembled is unloaded, machining efficiency is improved.

Description

Throttle valve equipment frock

Technical Field

The utility model relates to an auto-parts production field, in particular to air throttle equipment frock.

Background

A throttle valve belongs to an air inlet system of an automobile engine, and is generally placed on an air inlet pipe and used for controlling air inlet amount of the engine under different working conditions. The traditional air throttle is mostly operated and assembled manually in the production and manufacturing process, so that the efficiency is low, and time and labor are consumed.

At present, chinese patent with publication number CN204975916U discloses a valve plate mounting device of an automobile throttle valve, which comprises a base and a frame, wherein a circular seat plate is arranged on the base, a clamp is arranged in the middle of the circular seat plate, a baffle is arranged on the right side of the circular seat plate, fixing plates are arranged on two sides of the clamp and mounted on the circular seat plate, air cylinders are arranged on two sides of the circular seat plate, positioning columns are arranged on the air cylinders on the left side, positioning rods are arranged on the air cylinders on the right side, a support arm is arranged on the frame, a valve plate mounting clamp is arranged on the support arm, a lifting pressure plate is arranged on the frame arm, and a lifting screw gun is further arranged on; the air throttle is fixed on the circular seat plate, and the valve plate mounting clamp is controlled by the pressing plate to automatically press and mount the valve plate.

Although this patent can install the valve block fast, and the installation accuracy is higher, the valve block that its installation was accomplished still need the manual work to take off and carry out subsequent installation again, and machining efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an air throttle equipment frock, it has the automatic work piece of unloading the equipment, improves machining efficiency's advantage.

The above technical purpose of the present invention can be achieved by the following technical solutions:

an air throttle assembling tool comprises an assembling frame, an assembling table, an electric screw gun, a fixing clamp and a valve plate installing mechanism, wherein the fixing clamp is fixed at the top of the assembling table and used for fixing an air throttle workpiece;

the fixed clamp comprises a cross base, each end of the cross base is provided with a clamping cylinder, the movable end of each clamping cylinder is connected with a clamping block, and the clamping blocks are used for fixing a workpiece placed in the center of the cross base;

the lifting assembly comprises two lifting columns and two blanking columns, the lifting columns and the blanking columns are respectively located on two sides opposite to the fixing clamp, two lifting cylinders and two blanking cylinders are installed at the bottom of the assembling table, one ends of the lifting columns and the blanking columns, facing the assembling table, penetrate through the assembling table and extend into the mounting frame to be respectively connected with movable ends of the lifting cylinders and the blanking cylinders, and the stroke of the blanking cylinders is larger than that of the lifting cylinders;

the slide way assembly comprises a slide way plate, one end of the slide way plate is hinged to the lifting column, and the other end of the slide way plate extends to the edge of the assembling table.

Through adopting above-mentioned technical scheme, after the work piece equipment was accomplished, mounting fixture loosens the work piece, and ejection of compact cylinder drive lift post rises with the unloading post, and the drive work piece rises until leaving mounting fixture, and the lift post stops to rise, and the unloading post continues to rise and exceeds the lift post and form the difference in height, and the work piece is along with the difference in height production slide to the lift post fall into the slideway board and accomplish automatic discharging, need not the manual work and get rid of the work piece, has improved production efficiency.

Further setting: and the edges of the two sides of the slide way plate are convexly extended with limiting edges.

Through adopting above-mentioned technical scheme, the setting of spacing edge avoids the work piece to cause the damage outside the roll-off chute board in ejection of compact process.

Further setting: the assembling table is characterized in that a material collecting box is arranged on the edge of the assembling table at one end, away from the lifting column, of the slide way plate, the material collecting box is used for receiving workpieces sliding out of the slide way plate, a placing frame is fixed on the edge of the assembling table, and the material collecting box is placed on the placing frame.

Through adopting above-mentioned technical scheme, use the work piece that the box automatic collection that gathers materials accomplished the equipment, improved work efficiency.

Further setting: the rack comprises two U-shaped placing strips, one ends of the placing strips are fixed on the assembling table through bolts, and the material collecting box is clamped into the two U-shaped grooves of the placing strips.

Through adopting above-mentioned technical scheme, the aggregate box card is gone into in the U type groove of rack, and the impact force effect that avoids the aggregate box to receive the work piece when falling slips from the rack.

Further setting: two fixing grooves are formed in the bottom of the material collecting box and used for clamping the placing strips.

Through adopting above-mentioned technical scheme, will place strip card and go into in the fixed slot and make placing of collecting box more firm, be difficult for taking place to shift and make the work piece fall to ground and damage the work piece.

Further setting: electric screw rifle includes electronic base, transmission shaft and screwdriver head, electronic base installs in equipment frame bottom, electronic base's expansion end is connected with the transmission shaft, the equipment platform is worn out and is connected with the screwdriver head to the one end that the transmission shaft deviates from electronic base, the central point of mounting fixture puts and sets up the through-hole that supplies the screwdriver head to wear out.

Through adopting above-mentioned technical scheme, the screw is screwed up in the electric screw rifle directly stretches into the work piece from the bottom, fixes the valve block in the air throttle valve body, and simple structure need not the electric screw rifle of lift, and machining efficiency is high.

Further setting: still include electrical system, electrical system includes electric cabinet and equipment button, the electric cabinet is installed in the equipment platform bottom, the equipment button is installed in the equipment bench top, electronic screw rifle and equipment button and electric cabinet electric connection.

Through adopting above-mentioned technical scheme, use the operation of whole device of electrical system control, only need press the equipment button after putting into anchor clamps with the work piece and assemble the ejection of compact automatically, easy operation is difficult for the emergence error.

To sum up, the utility model discloses following beneficial effect has: the automatic ejection of compact process of accomplishing, the packaging efficiency is high, is convenient for collect, has practiced thrift the manpower.

Drawings

FIG. 1 is an overall structure view of the embodiment when no workpiece is clamped;

FIG. 2 is an overall structure diagram of the embodiment after the workpiece is hidden;

FIG. 3 is a left side view of the embodiment after clamping a workpiece;

fig. 4 is a left side view of the blanking process in the example.

In the figure, 1, an assembly frame; 2. an assembly table; 3. a cross base; 4. a lifting column; 5. blanking the column; 6. A lifting cylinder; 7. a slide plate; 8. placing the strips; 9. a material collecting box; 10. an electric base; 11. a drive shaft; 12. a screwdriver bit; 13. an electric cabinet; 14. assembling a button; 15. a throttle body; 16. a valve plate; 31. a clamping cylinder; 32. a clamping block; 61. a blanking cylinder; 71. and a limiting edge.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b):

an air throttle assembling tool is disclosed, as shown in fig. 1, comprising an assembling table 2, an assembling frame 1, an electric screw gun, a fixing clamp and a valve plate 16 installing mechanism, wherein the assembling table 2 is fixed on the top of the assembling frame 1 through a bolt, the bottom of the assembling frame 1 is fixed with the electric screw gun, the electric screw gun comprises an electric base 10, a transmission shaft 11 and a screw driver head 12, the electric base 10 is fixed on the bottom of the assembling table 2 through a bolt, the movable end of the electric base 10 is connected with the transmission shaft 11 through a pin, one end of the transmission shaft 11 departing from the electric base 10 upwards passes through the assembling table 2 and is connected with the screw driver head 12, the fixing clamp comprises a cross base 3 fixed on the top of the assembling table 2 through a bolt, each end of the cross base 3 is provided with a clamping cylinder 31, the movable end of the clamping cylinder 31 is connected with a clamping block 32, the clamping block 32 moves towards the center of, the center of the cross base 3 is provided with a through hole for the screwdriver head 12 to penetrate through. The valve plate 16 installation mechanism comprises a cylinder frame fixed at the top of the assembly table 2, a pressing cylinder is installed at the top of the cylinder frame, a movable end of the pressing cylinder faces the assembly table 2 and is connected with a pressing block in a threaded mode, the pressing cylinder drives the pressing block to move towards the cross base 3 to extrude a workpiece, and the valve plate 16 is pressed into the throttle valve body 15.

As shown in fig. 2 and 3, a discharging mechanism is further disposed on the top of the assembly table 2, and includes a lifting assembly and a slide assembly. The lifting group comprises two lifting columns 4 and two blanking columns 5, the lifting columns 4 and the blanking columns 5 are respectively positioned at two sides of a fixed clamp and penetrate through an assembly table 2, two lifting cylinders 6 and two blanking cylinders 61 are installed at the bottom of the assembly table 2, the stroke of the blanking cylinders 61 is larger than that of the lifting cylinders 6, the lifting columns 4 and the blanking columns 5 are respectively connected with the movable ends of the lifting cylinders 6 and the blanking cylinders 61, the lifting columns 4 and the blanking columns 5 are driven by the lifting cylinders 6 and the blanking cylinders 61 to rise to a height higher than that of the fixed clamp so that a workpiece leaves the fixed clamp, the rising height of the blanking columns 5 is larger than that of the lifting columns 4, the workpiece slides in the direction of the lifting columns 4 in an inclined mode, the slide way assembly comprises a slide way plate 7, one end of the slide way plate 7 is provided with an opening for the fixed clamp to pass through, and the ends of the slide way plates 7 at two sides of the opening are hinged with the lifting columns 4, the edges of the two sides of the slide way plate 7 are upwards convexly extended with limiting edges 71, when the lifting column 4 rises, as the slide way plate 7 is hinged with the lifting column 4, one end of the slide way plate 7 rises along with the lifting column 4, the other end of the slide way plate is still positioned on the assembly table 2 to form an inclined plane, when a workpiece slides to the lifting column 4, the workpiece enters the slide way plate 7, slides downwards along the inclined plane formed by the slide way plate 7 to finish discharging, and the limiting edges 71 on the two sides of the slide way plate 7 prevent the workpiece from leaving the slide way to drop to cause damage in the sliding process.

As shown in fig. 1, there is the rack at the assembly table 2 edge that deviates from the one end of lift post 4 at slipway board 7 through bolt fastening, the rack comprises the strip 8 of placing of two U types, bolt fastening is passed through on assembly table 2 to the one end of placing strip 8, two U type groove openings of placing strip 8 all face towards the direction that deviates from assembly table 1, it is used for accepting and collecting the work piece of roll-off from slipway board 7 to place collection magazine 9 in U type groove, it has two fixed slots to open bottom collection magazine 9, place collection magazine 9 and make after placing strip 8's U type inslot and place strip 8 card go into in the fixed slot, it is spacing that strip 8 was placed all received to each direction of collection magazine 9, it produces the aversion to be difficult for receiving external force and drops from the rack and leads to the work piece impaired. The utility model discloses still be provided with electrical system, electrical system includes electric cabinet 13 and equipment button 14, and electric cabinet 13 passes through the bolt fastening in 2 bottoms of assembly station, and equipment button 14 is installed in 2 tops of assembly station, and electronic screw rifle and equipment button 14 and electric cabinet 13 electric connection carry out the assembling process by equipment button 14 controlling means.

The working principle is as follows: firstly, a power supply is turned on, an air throttle body 15 and a valve plate 16 are sequentially placed in the center of a cross base 3 of a fixing clamp, an assembling button 14 is pressed down, a clamping cylinder 31 operates to clamp and fix a workpiece, after the workpiece is clamped and fixed, a pressing cylinder operates to drive a pressing block to press the workpiece downwards, the valve plate 16 is pressed into the air throttle body 15, an electric base 10 operates to drive a transmission shaft 11 to rotate, the transmission shaft 11 drives a screwdriver bit 12 to rotate and tighten a screw to fix the valve plate 16 in the air throttle body 15, after the assembling is finished, a lifting cylinder 6 and a blanking cylinder 61 operate to drive a lifting column 4 and a blanking column 5 to ascend to jack up the workpiece until the height of the workpiece exceeds the height of the fixing clamp, the lifting column 4 stops ascending, one end of a chute plate 7 ascends along with the lifting column 4 to form an inclined plane, the blanking column 5 continues to ascend to enable the workpiece to, the material collecting box 9 slides downwards along the slide way plate 7 and falls into the material collecting box 9, the assembling process is completed, and the material collecting box 9 can be taken down from the placing frame only by lifting the material collecting box 9 upwards after the material collecting box 9 is fully collected.

The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.

Claims

1. The air throttle assembling tool comprises an assembling frame (1), an assembling table (2), an electric screw gun, a fixing clamp and a valve plate (16) installing mechanism, wherein the fixing clamp is fixed at the top of the assembling table (2) and used for fixing an air throttle workpiece, the valve plate (16) installing mechanism is used for pressing the valve plate (16) into an air throttle body (15), and the electric screw gun is used for fixing the valve plate (16) in the air throttle body (15), and the air throttle assembling tool is characterized in that a discharging mechanism is installed at the top of the assembling table (2) and comprises a lifting assembly and a slide way assembly;

the fixing clamp comprises a cross base (3), each end of the cross base (3) is provided with a clamping cylinder (31), the movable end of each clamping cylinder (31) is connected with a clamping block (32), and each clamping block (32) is used for fixing a workpiece placed in the center of the cross base (3);

the lifting assembly comprises two lifting columns (4) and two blanking columns (5), the lifting columns (4) and the blanking columns (5) are respectively located on two sides opposite to the fixing clamp, two lifting cylinders (6) and two blanking cylinders (61) are installed at the bottom of the assembling table (2), one ends, facing the mounting table, of the lifting columns (4) and the blanking columns (5) penetrate through the mounting table and extend into the mounting frame to be connected with the movable ends of the lifting cylinders (6) and the blanking cylinders (61) respectively, and the stroke of the blanking cylinders (61) is larger than that of the lifting cylinders (6);

the slide way assembly comprises a slide way plate (7), one end of the slide way plate (7) is hinged to the lifting column (4), and the other end of the slide way plate extends to the edge of the assembling table (2).

2. The damper assembly tool according to claim 1, wherein limit edges (71) protrude from edges of two sides of the slide plate (7).

3. The damper assembly tool according to claim 2, characterized in that a material collecting box (9) is arranged on the edge of the assembly table (2) at one end of the slide plate (7) away from the lifting column (4), the material collecting box (9) is used for receiving a workpiece sliding out of the slide plate (7), a placing frame is fixed on the edge of the assembly table (2), and the material collecting box (9) is placed on the placing frame.

4. The damper assembly tool according to claim 3, characterized in that the placing frame is composed of two U-shaped placing strips (8), one ends of the placing strips (8) are fixed on the assembly table (2) through bolts, and the material collecting box (9) is clamped into the U-shaped grooves of the two placing strips (8).

5. The damper assembly tool according to claim 4, wherein two fixing grooves are formed in the bottom of the material collecting box (9), and the fixing grooves are used for the placing strips (8) to be clamped in.

6. The throttle valve assembling tool according to claim 1, wherein the electric screw gun comprises an electric base (10), a transmission shaft (11) and a screwdriver head (12), the electric base (10) is installed at the bottom of the assembling frame (1), the movable end of the electric base (10) is connected with the transmission shaft (11), one end of the transmission shaft (11) departing from the electric base (10) penetrates through the assembling table (2) and is connected with the screwdriver head (12), and a through hole for the screwdriver head (12) to penetrate through is formed in the center of the fixing clamp.

7. The damper assembly tool according to claim 1, further comprising an electric control system, wherein the electric control system comprises an electric cabinet (13) and an assembly button (14), the electric cabinet (13) is installed at the bottom of the assembly table (2), the assembly button (14) is installed at the top of the assembly table (2), and the electric screw gun and the assembly button (14) are electrically connected with the electric cabinet (13).