CN212191209U - Flow control system for casting of common aluminum ingot - Google Patents
Flow control system for casting of common aluminum ingot Download PDFInfo
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- CN212191209U CN212191209U CN201921985834.7U CN201921985834U CN212191209U CN 212191209 U CN212191209 U CN 212191209U CN 201921985834 U CN201921985834 U CN 201921985834U CN 212191209 U CN212191209 U CN 212191209U
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Abstract
The utility model discloses a cast flow control system of ordinary aluminium ingot belongs to the technical field of casting die technology, solves the technical problem that there is the potential safety hazard in artifical mediation aluminium liquid flow. The system comprises aluminum melting equipment, a first runner communicated with the aluminum melting equipment, a flow control assembly, a distribution assembly, an aluminum liquid conveying assembly, a first sensor and a controller, wherein the flow control assembly, the distribution assembly, the aluminum liquid conveying assembly, the first sensor and the controller are installed on the first runner, the first runner is located above the distribution assembly, the first sensor is installed on the distribution assembly, and the first sensor and the control assembly are connected with the controller. The utility model is used for perfecting the function of the aluminum liquid casting process and meeting the requirement of people on the modernization of aluminum liquid casting.
Description
Technical Field
The utility model belongs to the technical field of the casting die technology, especially, as cast flow control system of ordinary aluminium ingot.
Background
Aluminium liquid casting mould is with aluminium melting in the fixed furnace, flows to each mould model through the mainstream trough and carries out the cast molding in, traditional technology, if, the workshop aluminium liquid flow control adopts artifical float control mode of adjusting in ordinary aluminium ingot casting process, adjusts the aluminium liquid flow that the float can control the mainstream trough, nevertheless, there are a great deal of drawbacks in aluminium liquid flow in accommodation process, and it has following problem at least:
1. when a person in a floating station continuously contacts with high-temperature aluminum liquid in a short distance within the operation time, the potential safety hazard is large, the labor intensity is high, and the aluminum liquid splashes after impurities are added;
2. the problem of the size of the aluminum ingots cannot be well controlled, the single weight of the stacked aluminum ingots is between 1030Kg and 1180 Kg, and the range is too wide, so that the assembly safety of subsequent containers and the like is influenced;
3. the primary qualification rate caused by the size of the aluminum ingot is relatively low, the quantity of waste products is increased, the safety risk of staff at ingot arrangement positions is increased, the labor quantity is increased, and meanwhile, the burning loss of waste products in the remelting process is also a key factor influencing the increase of casting loss;
4. because the filtering device is not additionally arranged in the aluminum liquid in the casting process of the common aluminum ingot, impurities in the aluminum liquid easily cause blockage of a floating part in the production process, and personnel must use a steel bar to dredge the blocked part.
In view of this, the present invention is especially provided.
SUMMERY OF THE UTILITY MODEL
The application provides a flow control system for casting a common aluminum ingot, and solves the technical problem that potential safety hazards exist in manual adjustment of aluminum liquid flow. The technical scheme of the scheme has a plurality of technical effects, which are shown below.
The utility model provides a flow control system of ordinary aluminium ingot casting, including melt aluminium equipment and with melt the first chute that aluminium equipment is linked together, still include install flow control assembly, distribution assembly, aluminium liquid conveying component, first sensor and controller on the first chute, first chute is located the distribution assembly top, first sensor is installed on the distribution assembly, first sensor, control assembly all with the controller electricity is connected, wherein:
the flow control assembly can adjust the flow of the aluminum liquid in the first launder flowing to the distribution assembly;
the distribution assembly can distribute the aluminum liquid to the plurality of aluminum liquid conveying assemblies;
the aluminum liquid conveying assembly can convey aluminum liquid to the casting mold equipment;
the controller can input parameters and control the starting or stopping of the flow control assembly;
and the first sensor can monitor the height information of the molten aluminum liquid level in the distribution assembly and transmit the information to the controller.
In a preferred or optional embodiment, the system further comprises a second sensor, wherein the second sensor is used for monitoring the height of the molten aluminum in the molten aluminum conveying assembly and transmitting the height to the controller, so as to control the flow control assembly to start.
In a preferred or alternative embodiment, the aluminum delivery assembly includes a casting machine and a plurality of aluminum-bearing liquid carriers mounted within the casting machine;
the casting machine can convey a plurality of aluminum-carrying liquid workpieces;
the aluminum-carrying liquid member can bear the aluminum liquid distributed by the distribution assembly, and the liquid level height of the aluminum liquid in the aluminum-carrying liquid member is monitored by the second sensor in the conveying process.
In a preferred or optional embodiment, the device further comprises a fixed support, wherein the second sensor is mounted on the fixed support and can monitor the liquid level of the aluminum liquid in the aluminum carrying member.
In a preferred or alternative embodiment, the flow control assembly comprises a gate valve and a servo motor cylinder assembly, wherein:
the servo motor cylinder assembly is electrically connected with the controller and can control the gate valve to ascend or descend;
the gate valve is arranged on the first launder and can control the flow of the aluminum liquid in the first launder.
In a preferred or alternative embodiment, the dispensing assembly comprises a dispenser and a second flow channel, the first flow channel being disposed above the second flow channel, the dispenser being mounted at one end of the second flow channel, wherein:
the second runner can convey the aluminum liquid in the first runner to the distributor;
the distributor can distribute the aluminum liquid to the aluminum liquid conveying assemblies.
In a preferred or alternative embodiment, the first sensor is an eddy current sensor.
In a preferred or alternative embodiment, the second sensor is a light-sensitive sensor.
In a preferred or alternative embodiment, the system further comprises a display device electrically connected with the controller, wherein the display device can display information transmitted by the controller.
The beneficial effect that this application was sent is as follows:
the liquid level height of the aluminum liquid in the distribution assembly is monitored by arranging the first sensor, the flow control assembly is started through the controller, the flow of the aluminum liquid in the first runner flowing into the distribution assembly is controlled, and the amount of the aluminum liquid conveyed by the aluminum liquid conveying assembly is ensured. The potential safety hazard that personnel who see the cursory post manually transferred cursory existence in the traditional operation mode has been avoided.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a flow control system for casting a common aluminum ingot according to the present invention;
FIG. 2 is an enlarged view of a portion A of a flow control system for casting aluminum ingots according to the present invention;
FIG. 3 is a front view of a flow control system for casting aluminum ingots according to the present invention;
FIG. 4 is a top view of a flow control system for conventional aluminum ingot casting in accordance with the present invention;
fig. 5 is a side view of a flow control system for casting of a conventional aluminum ingot according to the present invention.
Wherein:
1. an aluminum melting device; 2. a first launder; 31. a gate valve; 32. a servo electric cylinder assembly; 41. a second launder; a dispenser; 51. a casting machine; 52. carrying an aluminum liquid; 6. a first sensor; 7. a second sensor; 8. and fixing the bracket.
Detailed Description
Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following examples do not represent all embodiments consistent with the present application. But merely as exemplifications of systems and methods consistent with certain aspects of the application, as recited in the claims.
Referring to the flow control system shown in fig. 1 for casting a common aluminum ingot, the flow control system comprises an aluminum melting device 1 and a first launder 2 communicated with the aluminum melting device 1, and further comprises a flow control assembly, a distribution assembly, an aluminum liquid conveying assembly, a first sensor 6 and a controller which are installed on the first launder 2, wherein the first launder 2 is located above the distribution assembly, the first sensor 6 is installed on the distribution assembly, and the first sensor 6 and the control assembly are both electrically connected with the controller, wherein:
an aluminium melting plant 1, for example a stationary furnace, is used for melting aluminium into a liquid.
The controller is used for sending a control signal and inputting the control parameters of the aluminum liquid, for example, a PLC control system in the prior art is installed, and the scheme applies the principle of an automatic control system to the system process of the aluminum liquid casting mold;
the flow control assembly can adjust the flow of the aluminum liquid in the first launder 2 to the distribution assembly;
the distribution assembly can distribute the aluminum liquid to the plurality of aluminum liquid conveying assemblies;
the aluminum liquid conveying assembly can convey aluminum liquid to the casting mold equipment;
the controller can input parameters and control the starting or stopping of the flow control assembly;
and the first sensor 6 can monitor the height information of the molten aluminum liquid level in the distribution assembly and transmit the information to the controller.
The liquid of the aluminum liquid in the distribution assembly is monitored to be the height by arranging the first sensor 6, the flow control assembly is started by the controller, the flow of the aluminum liquid in the first flow groove 2 flowing into the distribution assembly is controlled, and the using amount of the aluminum liquid conveyed by the aluminum liquid conveying assembly is ensured. The potential safety hazard that personnel who see the cursory post manually transferred cursory existence in the traditional operation mode has been avoided. The first sensor 6 is to be sheathed with a protective device in actual use.
As an alternative embodiment, a second sensor 7 is also included, for example a light-sensitive sensor. And the second sensor 7 is used for monitoring the height of the aluminum liquid in the aluminum liquid conveying assembly and transmitting the height to the controller so as to control the starting of the flow control assembly and increase the amount of the aluminum liquid flowing into the distribution assembly. The second sensor 7 is used for monitoring during molten aluminum conveying, namely, double insurance.
Further, the molten aluminum delivery assembly includes a casting machine 51 and a plurality of aluminum-bearing molten aluminum carriers 52 mounted within the casting machine. The casting machine 51 can convey a plurality of aluminum-bearing liquid pieces, the aluminum-bearing liquid piece 52 can bear the aluminum liquid distributed by the distribution assembly, and the liquid level height of the aluminum liquid in the aluminum-bearing liquid piece 52 is monitored by the second sensor 7 in the conveying process. For example, the parameters of the controller are set as: when the liquid level height of the aluminum liquid in the aluminum carrying members 52 is less than the set value, the controller starts the flow control assembly to increase the flow of the aluminum liquid flowing into the distribution assembly.
Further, as shown in fig. 5, the device also comprises a fixed bracket 8, wherein the fixed bracket 8 spans across the casting machine 51, and a second sensor 7 is arranged on the top of the fixed bracket 8 and can monitor the liquid level of the aluminum liquid in the aluminum carrying member 52.
As an alternative, the flow control assembly comprises a gate valve 31 and a servo motor cylinder assembly 32,
wherein:
the servo motor cylinder assembly 32 is electrically connected with the controller and can control the lifting or descending of the gate valve 31;
and the gate valve 31 is arranged on the first launder 2 and can control the flow of the aluminum liquid in the first launder 2.
As an alternative embodiment, the distribution assembly comprises a distributor 42 and a second launder 41, the first launder 2 being placed above the second launder 41, the distributor 42 being mounted at one end of the second launder 41, wherein:
the second launder 41 is capable of conveying the molten aluminum in the first launder 2 to the distributor 42. The second launder 41, for example a boat-shaped launder, as the name implies, is shaped like a boat. The static pressure of the aluminum liquid in the first launder 2 can be reduced, the static pressure of the aluminum liquid is reduced, the stable aluminum liquid level of the second launder 41 is kept, and impurities in the aluminum liquid are promoted to further float upwards so as to purify and store the aluminum liquid, and impurities on the surface of the aluminum liquid are cleaned. The first sensor 6 monitors the level of the molten aluminum in the second launder 41, and the first sensor 6, for example, an eddy current sensor, is mounted, for example, in the form of a bracket.
And the distributor 42 can distribute the aluminum liquid to a plurality of aluminum liquid conveying assemblies. The distributor 42 is used for meeting the requirements of the modern process, and can distribute the aluminum liquid to a plurality of aluminum liquid conveying assemblies, thereby ensuring the production efficiency.
As an optional embodiment, the system further comprises a display device electrically connected with the controller, and the display device can display information transmitted by the controller. For example, the second sensor 7 is electrically connected to the controller, and the level of the molten aluminum in the molten aluminum bearing member 52 is transmitted to the display device through the controller for displaying, for example, the controller calculates the weight of the molten aluminum in the molten aluminum bearing member 52 according to a calculation formula, for example, G ═ m × G, where the density of the molten aluminum is known and the volume of the molten aluminum bearing member 52 is measured. Through data transmission of the second sensor 7, the controller calculates the weight of the aluminum-carrying liquid 52, and the weight is displayed by the display device to be observed by an operator on site. Display means, for example, LED screens.
The embodiments provided in the present application are only a few examples of the general concept of the present application, and do not limit the scope of the present application. Any other embodiments extended according to the scheme of the present application without inventive efforts will be within the scope of protection of the present application for a person skilled in the art.
Claims (10)
1. A flow control system for casting a common aluminum ingot comprises aluminum melting equipment and a first runner communicated with the aluminum melting equipment, and is characterized by comprising a flow control assembly, a distribution assembly, an aluminum liquid conveying assembly, a first sensor and a controller, wherein the flow control assembly, the distribution assembly, the aluminum liquid conveying assembly, the first sensor and the controller are arranged on the first runner; the first runner is located above a distribution assembly, the first sensor is mounted on the distribution assembly, the first sensor and the control assembly are both electrically connected with the controller, wherein:
the flow control assembly can adjust the flow of the aluminum liquid in the first launder flowing to the distribution assembly;
the distribution assembly can distribute the aluminum liquid to the plurality of aluminum liquid conveying assemblies;
the aluminum liquid conveying assembly can convey aluminum liquid to the casting mold equipment;
the controller can input parameters and control the starting or stopping of the flow control assembly;
and the first sensor can monitor the height information of the molten aluminum liquid level in the distribution assembly and transmit the information to the controller.
2. A general aluminum ingot casting flow control system as set forth in claim 1, further comprising a second sensor for monitoring the molten aluminum level in the molten aluminum delivery assembly and transmitting to the controller for controlling the flow control assembly to activate.
3. A general aluminum ingot casting flow control system as set forth in claim 2, wherein the aluminum liquid delivery assembly comprises a casting machine and a plurality of aluminum-carrying liquid members mounted in the casting machine;
the casting machine can convey a plurality of aluminum-carrying liquid workpieces;
the aluminum-carrying liquid member can bear the aluminum liquid distributed by the distribution assembly, and the liquid level height of the aluminum liquid in the aluminum-carrying liquid member is monitored by the second sensor in the conveying process.
4. A flow control system for ordinary aluminum ingot casting according to claim 3, further comprising a fixing bracket, wherein the second sensor is mounted on the fixing bracket, and the liquid level of the aluminum liquid in the aluminum carrying liquid member can be monitored.
5. A general aluminum ingot casting flow control system as set forth in claim 1 or 2, wherein the flow control assembly comprises a gate valve and a servo motor cylinder assembly, wherein:
the servo motor cylinder assembly is electrically connected with the controller and can control the gate valve to ascend or descend;
the gate valve is arranged on the first launder and can control the flow of the aluminum liquid in the first launder.
6. A flow control system for ordinary aluminum ingot casting as set forth in claim 5, wherein the distribution assembly comprises a distributor and a second launder, the first launder being disposed above the second launder, the distributor being mounted at one end of the second launder, wherein:
the second runner can convey the aluminum liquid in the first runner to the distributor;
the distributor can distribute the aluminum liquid to the aluminum liquid conveying assemblies.
7. A normal aluminum ingot casting flow control system as set forth in claim 6, wherein the second launder is provided in the configuration of a boat-type trough.
8. A general aluminum ingot casting flow control system as set forth in claim 1, wherein the first sensor is an eddy current sensor.
9. A general aluminum ingot casting flow control system as set forth in claim 2, wherein the second sensor is a light-sensitive sensor.
10. A system for controlling flow of a common aluminum ingot casting as claimed in claim 1, further comprising a display device electrically connected to the controller, the display device being capable of displaying information transmitted from the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921985834.7U CN212191209U (en) | 2019-11-18 | 2019-11-18 | Flow control system for casting of common aluminum ingot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921985834.7U CN212191209U (en) | 2019-11-18 | 2019-11-18 | Flow control system for casting of common aluminum ingot |
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| Publication Number | Publication Date |
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| CN212191209U true CN212191209U (en) | 2020-12-22 |
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| CN201921985834.7U Active CN212191209U (en) | 2019-11-18 | 2019-11-18 | Flow control system for casting of common aluminum ingot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113600805A (en) * | 2021-08-30 | 2021-11-05 | 山东鲁豫阀门有限公司 | Emergency monitoring and releasing device for aluminum melting furnace casting system |
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2019
- 2019-11-18 CN CN201921985834.7U patent/CN212191209U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113600805A (en) * | 2021-08-30 | 2021-11-05 | 山东鲁豫阀门有限公司 | Emergency monitoring and releasing device for aluminum melting furnace casting system |
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