CN212175236U

CN212175236U - Efficient textile printing and dyeing system

Info

Publication number: CN212175236U
Application number: CN201922493456.7U
Authority: CN
Inventors: 李培友
Original assignee: Shuang Bi Ke Yin Ning Printing And Dyeing Material Co ltd
Current assignee: Shuang Bi Ke Yin Ning Printing And Dyeing Material Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-12-18
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses a high-efficient type fabrics printing and dyeing system relates to printing and dyeing processing technique, aims at solving fabrics printing and dyeing equipment single structure, and the printing and dyeing effect is very unsatisfactory and need the problem of secondary printing and dyeing, and its technical scheme main points are: including the dye vat, the front end of dye vat is equipped with the air current dyeing structure, and the air current dyeing structure is including dying a section of thick bamboo in advance, and a section of thick bamboo in advance is equipped with a plurality of air current nozzles with the lateral wall fixed connection of dye vat in advance, a plurality of nozzle fixedly connected with circulating pumps, the air-blower of dying a section of thick bamboo outer fixedly connected with and dying a section of thick bamboo inner wall intercommunication in advance. The utility model discloses have and get into the dye vat at the fabrics and carry out the effect of dyeing in advance, can treat the fabrics of printing and dyeing earlier through a dyeing cylinder in advance.

Description

Efficient textile printing and dyeing system

Technical Field

The utility model relates to a printing and dyeing processing technique, more specifically say, it relates to a high-efficient type fabrics printing and dyeing system.

Background

Printing and dyeing is an important link of textile processing, along with the continuous improvement and development of dyeing process technology, the development of the Chinese printing and dyeing industry stably moves ahead, and the traditional printing and dyeing mainly carries out printing and dyeing through manpower, influences the production efficiency while influencing the printing and dyeing quality. At present, textile printing and dyeing of most factories are completed through a printing and dyeing device, for example, a printing and dyeing machine disclosed in the publication No. CN207419053U comprises a dye vat, a sticky roller, a first cloth guide roller, a cloth pressing roller, an electric heater, a drying box, a mounting rod, a second cloth guide roller, a blower and an air outlet nozzle, wherein two sticky rollers are rotatably arranged on the left side of a mouth part of the dye vat, one of the sticky rollers is positioned above the left side of the other sticky roller, the first cloth guide roller matched with the sticky roller is rotatably arranged at the bottom of the interior of the dye vat and the right side of the mouth part of the dye vat, the cloth pressing roller capable of pressing the textile on the inner side wall of the dye vat is rotatably arranged between the two first cloth guide rollers, the electric heater capable of heating dye in the interior of the dye vat is arranged at the bottom of the dye vat, and the drying box is arranged on the right side of the.

This scheme is because printing and dyeing device's single structure for the effect of printing and dyeing is very unsatisfactory, often need carry out secondary printing and dyeing, when needs carry out secondary printing and dyeing, the number of times of dip-dyeing is a lot, can make the dye vat cohesion too much dust, even carry out secondary printing and dyeing to the fabrics, also can further influence the printing and dyeing effect of fabrics.

Therefore, a new solution is needed to solve this problem.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims to provide a high-efficient type fabrics printing and dyeing system is through setting up air current dyeing structure and clamping structure to make the fabrics carry out the prestaing before printing and dyeing, reentrant fuel tank carries out the dip-dyeing completely, thereby effectively improved the printing and dyeing effect of fabrics.

The above technical purpose of the present invention can be achieved by the following technical solutions: the utility model provides a high-efficient type fabrics printing and dyeing system, includes the dye vat, and the front end of dye vat is equipped with the air current dyeing structure, and the air current dyeing structure is equipped with a plurality of air current nozzles including a pre-dyeing section of thick bamboo, pre-dyeing section of thick bamboo and the lateral wall fixed connection of dye vat in, a plurality of nozzle fixedly connected with circulating pumps, the air-blower of pre-dyeing section of thick bamboo outer fixedly connected with and pre-dyeing section of thick bamboo inner wall intercommunication.

Through adopting above-mentioned technical scheme, through before the fabrics gets into the dye vat dip-dye, at first make the fabrics get into a pre-dyeing section of thick bamboo, because the air current that the air-blower produced is as the defeated cloth medium, the air current drive fabrics carries out middle-high speed operation in a pre-dyeing section of thick bamboo, thereby make rope form fabrics expand, air current nozzle is with dye liquor with gas form or vaporific form evenly distributed on the fabrics under the effect of circulating pump this moment, because the tension of fabrics is less, so make dyeing efficiency high, the reproducibility is good, thereby carry out the pre-dye to the fabrics and carry out the carsickness before the fabrics gets into the dye vat dip-dye, thereby make the printing and dyeing efficiency of fabrics effectively improved.

The utility model discloses further set up to: the inner end of the dye vat is rotatably connected with a stirring brush, and the stirring brush is connected with a driving motor in a transmission way.

Through adopting above-mentioned technical scheme, through set up in the dye vat with driving motor driven stirring brush to make the dyestuff in the dye vat more even, and then effectively improved the homogeneity of textile printing and dyeing, further reduced secondary printing and dyeing and condemned possibility.

The utility model discloses further set up to: and a clamping structure is arranged on the other side wall of the dye vat, the clamping structure comprises a first supporting roller and a first flattening roller, the first supporting roller is abutted against the flattening roller, the abutting point of the first supporting roller and the flattening roller is positioned on the inner side of the dye vat, the first supporting roller is fixedly connected with the dye vat, and the flattening roller is detachably connected with the dye vat.

Through adopting above-mentioned technical scheme, through setting up clamping structure at the end of dye vat to make the fabrics that dip-dye in from the dye vat can flatten and extrude unnecessary dye liquor under clamping structure's effect, reduced the waste of dye liquor and improved the efficiency that later stage stoving case dried to the fabrics.

The utility model discloses further set up to: the first supporting roller is fixedly connected with a second supporting roller, and the second supporting roller is positioned outside the dye vat.

Through adopting above-mentioned technical scheme, through setting up the second supporting roller to the fabrics that make the dip-dyeing accomplish can get into the stoving incasement through the second supporting roller, play the effect of connecting dye vat and stoving case.

The utility model discloses further set up to: one side fixedly connected with stoving case that the dye vat is close to support running roller two, the outside fixedly connected with gas collection case of stoving case, the gas collection incasement is equipped with electric heating pipe, the one end fixedly connected with fan of gas collection case.

Through adopting above-mentioned technical scheme, through setting up the gas collection tank to at the machine incasement add and put electric heating pipe, set up the fan in the outside of gas collection tank simultaneously, thereby can bring the air into the gas collection tank through the fan, the air that gets into simultaneously in the gas collection tank heats the air under electric heating pipe's effect, thereby makes the hot-air in the gas collection tank send into the stoving incasement constantly.

The utility model discloses further set up to: the flattening roller is positioned above the dye vat and is fixedly connected with a fixed rod which is horizontally arranged, and the two ends of the fixed rod are connected with the pre-dyeing cylinder and the drying box in a sliding manner.

Through adopting above-mentioned technical scheme, through the movable fixed that sets up the dead lever to make the distance between the running roller that flattens and the supporting roller wheel can be adjusted, conveniently supporting roller wheel one and flattening the running roller and to rolling and extrude the fabrics of different thickness, increased the holistic flexibility and the practicality of this printing and dyeing system.

The utility model discloses further set up to: the upper and lower both ends fixedly connected with jet flow board of stoving case, the gas collection case passes through connecting pipe and stoving incasement wall intercommunication.

Through adopting above-mentioned technical scheme, through setting up the jet flow board to make the hot-air that electric heating pipe heating and fan pressurized down spout the inboard to the stoving case evenly under the effect of flow distribution board, thereby make the stoving degree of fabrics even, and then effectively prevent because of the unqualified problem of printing and dyeing that the stoving inhomogeneous leads to, improved the quality of drying greatly, reduced the disability rate that the unqualified textile processing leads to.

To sum up, the utility model discloses following beneficial effect has:

1. before the textile enters the dye vat for dip dyeing, the textile firstly enters the pre-dyeing cylinder, and the airflow generated by the air blower is used as a cloth conveying medium to drive the textile to run at a medium and high speed in the pre-dyeing cylinder, so that the rope-shaped textile is unfolded, and at the moment, the airflow nozzle uniformly distributes dye liquor on the textile in an air or mist form under the action of the circulating pump;

2. through set up in the dye vat with driving motor driven stirring brush to make the dyestuff in the dye vat more even, and then effectively improved the homogeneity of fabrics printing and dyeing, further reduced secondary printing and dyeing and condemned possibility.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is an enlarged view of a portion a of fig. 1.

In the figure: 1. a textile; 2. a circulation pump; 3. pre-dyeing the cylinder; 4. a blower; 5. an air flow nozzle; 6. a filter; 7. a dye vat; 8. fixing the rod; 9. stirring a brush; 10. a cloth guide roller I; 11. a jet plate; 12. a cloth guide roller II; 13. an active cloth guide roller; 14. a gas collection tank; 15. flattening rollers; 16. supporting the first roller; 17. and supporting the second roller.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and examples.

The utility model provides a high-efficient type fabrics printing and dyeing system, as shown in fig. 1-2, including a pre-dyeing section of thick bamboo 3, the lateral wall welding of a pre-dyeing section of thick bamboo 3 and dye vat 7, integrated into one piece has air flow nozzle 5 in the pre-dyeing section of thick bamboo 3, a plurality of air flow nozzle 5 communicate with circulating pump 2 each other, the air-blower 4 of 3 outer fixedly connected with and the 3 inner walls intercommunication of a pre-dyeing section of thick bamboo of pre-dyeing, air-blower 4 brings the air into a pre-dyeing section of thick bamboo 3 through filter 6, filter 6 embeds the filter, thereby effectively prevent that outside dust and debris from bringing into a pre-dyeing section of thick bamboo 3, make fabrics 1 remove dust earlier under the effect of air-blower 4 simultaneously, both ends all are provided with a plurality of transportation running roller.

The dye vat 7 is characterized in that a driving motor is fixedly connected to the inner bottom surface of the dye vat 7, an output shaft of the driving motor is rotatably connected with the dye vat 7 through a bearing, the driving motor is fixedly connected with a stirring brush 9 through a coupler in output, the stirring brush 9 is positioned in the middle of the dye vat 7, the stirring brush 9 is used for uniformly stirring dye in the dye vat 7, a transporting roller II fixed to the side wall of the dye vat 7 is arranged below dye liquor in the dye vat 7, a clamping structure is fixedly connected to the other side wall of the dye vat 7 and comprises a supporting roller I16 and a flattening roller 15, the supporting roller I16 is abutted against the flattening roller 15, the abutting point of the supporting roller I16 and the flattening roller 15 is positioned inside the dye vat 7, the supporting roller II 17 is fixed to the supporting roller I16 through a connecting rod, the flattening roller 15 is positioned above the dye vat 7 and is welded with a horizontally arranged fixing rod 8, and two ends of the fixing rod 8 are slidably, the two ends of the fixed rod 8 are fixed with the pre-dyeing cylinder 3 and the drying box through bolts.

One side welding that dye vat 7 is close to support running roller two 17 has the stoving case, the outside fixedly connected with gas collection case 14 of stoving case, add in the gas collection case 14 and put electric heating pipe, the one end fixedly connected with fan of gas collection case 14, two jet stream boards 11 are welded to the stoving incasement, two jet stream boards 11 are located the upper and lower both ends of stoving case, gas collection case 14 passes through connecting pipe and stoving incasement wall intercommunication, the stoving incasement is welded two and is led cloth running roller 10 and two and lead cloth running roller two 12, it all is fixed with the stoving case and is located the upper and lower both sides of stoving case respectively to lead cloth running roller 10 and lead cloth running roller two 12, be equipped with initiative and lead cloth running roller 13 in the exit of stoving case.

When the textile 1 needs to be dyed, a motor in transmission connection with an active cloth guide roller 13 is opened, the textile 1 penetrates through a first transport roller at the left end of a pre-dyeing cylinder 3 and penetrates out of a first transport roller at the right end of the pre-dyeing cylinder 3 through the pre-dyeing cylinder 3, air flow generated by an air blower 4 is used as a cloth transport medium and is sprayed into pre-dyeing air flow under the action of a filter 6 to drive the textile to run at a medium and high speed in the pre-dyeing cylinder 3, so that the rope-shaped textile 1 is unfolded, at the moment, a dye solution is uniformly distributed on the textile 1 in a gas or mist form by an air flow nozzle 5 under the action of a circulating pump 2, and as the tension of the textile 1 is small, the dyeing efficiency is high, the reproducibility is good, so that the textile 1 is pre-dyed and simultaneously is halated before the textile 1 enters a dye vat 7 for printing and dyeing, and the dyeing efficiency of the textile 1 is effectively improved, then the textile 1 enters a dye vat 7 from the inside, the dye in the dye vat 7 is uniformly stirred under the action of a stirring brush 9, the textile 1 on a second conveying roller is halated, after halation, the textile 1 passes through a space between a first supporting roller 16 and a second flattening roller 15 under the rotation of a first active cloth guiding roller 13 and enters a drying box from a second supporting roller 17, two first cloth guiding rollers 10 and two second cloth guiding rollers 12 are welded in the drying box, the first cloth guiding rollers 10 and the second cloth guiding rollers 12 are fixed with the drying box through connecting rods and are respectively positioned at the upper side and the lower side of the drying box, so that the textile 1 moves from an outlet of the drying box along paths on the first cloth guiding rollers 10 and the second cloth guiding rollers 12, and in the moving process, under the action of hot air heated by an electric heating pipe and pressurized by a fan, the hot air is uniformly sprayed to the inner side of the drying box, and the drying degree of the textile 1 is uniform, and then effectively prevent the unqualified problem of printing and dyeing that leads to because of drying is inhomogeneous, improved the quality of drying greatly, reduced the disability rate that textile 1 processing is unqualified and leads to.

Because the utility model discloses an before 1 entering dye vat 7 dip-dyes at fabrics, at first make 1 entering of fabrics pre-dye a section of thick bamboo 3, because the air current that air-blower 4 produced is as defeated cloth medium, the air current drive fabrics carries out middle and high speed operation in a pre-dye section of thick bamboo 3, thereby make the 1 expandes of fabrics of rope form, air current nozzle 5 is with dye liquor with gas form or vaporific form evenly distributed on fabrics 1 under circulating pump 2's effect this moment, because fabrics 1's tension is less, so make dyeing efficiency high, the reproducibility is good, thereby carry out the preliminary dyeing to fabrics 1 and carry out each other halation before 1 entering dye vat 7 imprints of fabrics, thereby make effectively improved fabrics 1's printing and dyeing efficiency.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. An efficient textile printing and dyeing system comprises a dye vat (7), and is characterized in that: the front end of dye vat (7) is equipped with the air current dyeing structure, the air current dyeing structure is including dying a section of thick bamboo (3) in advance, the lateral wall fixed connection of dying a section of thick bamboo (3) and dye vat (7) in advance, be equipped with a plurality of air current nozzle (5) in dying a section of thick bamboo (3) in advance, it is a plurality of nozzle fixedly connected with circulating pump (2), air-blower (4) of dying a section of thick bamboo (3) inner wall intercommunication in advance of the outer fixedly connected with of a section of thick bamboo (3) in advance.

2. A high efficiency textile printing system according to claim 1, wherein: the inner end of the dye vat (7) is rotatably connected with a stirring brush (9), and the stirring brush (9) is in transmission connection with a driving motor.

3. A high efficiency textile printing and dyeing system as recited in claim 2, further comprising: be equipped with clamping structure on another lateral wall of dye vat (7), clamping structure is including supporting running roller (16) and flattening running roller (15), supporting running roller (16) is contradicted with flattening running roller (15), supporting running roller (16) is inboard with the conflict point of flattening running roller (15) in dye vat (7), supporting running roller (16) and dye vat (7) fixed connection, flattening running roller (15) can be dismantled with dye vat (7) and be connected.

4. A high efficiency textile printing and dyeing system according to claim 3, wherein: and the supporting roller I (16) is fixedly connected with a supporting roller II (17), and the supporting roller II (17) is positioned on the outer side of the dye vat (7).

5. A high efficiency textile printing and dyeing system according to claim 4, wherein: one side of the dye vat (7) close to the second supporting roller (17) is fixedly connected with a drying box, the outer side of the drying box is fixedly connected with a gas collecting box (14), an electric heating pipe is arranged in the gas collecting box (14), and one end of the gas collecting box (14) is fixedly connected with a fan.

6. A high efficiency textile printing and dyeing system according to claim 5, wherein: flattening running roller (15) are located the top of dye vat (7) and its fixed connection has dead lever (8) that the level set up, the both ends and the pre-dyeing section of thick bamboo (3) and stoving case sliding connection of dead lever (8).

7. A high efficiency textile printing and dyeing system according to claim 6, wherein: the upper end and the lower end of the drying box are fixedly connected with jet flow plates (11), and the gas collection box (14) is communicated with the inner wall of the drying box through a connecting pipe.