CN212172619U

CN212172619U - A partial shipment workstation for heavily blocking split type battery box

Info

Publication number: CN212172619U
Application number: CN202020585026.8U
Authority: CN
Inventors: 王琳超; 赵春浩; 秦悦焜; 闫东
Original assignee: Dayun Automobile Co Ltd
Current assignee: Dayun Automobile Co Ltd
Priority date: 2020-04-20
Filing date: 2020-04-20
Publication date: 2020-12-18
Anticipated expiration: 2030-04-20

Abstract

The utility model relates to an auxiliary device for installing a storage battery box, in particular to a split charging workbench for a heavy truck split type storage battery box, which solves the technical problem in the background technology and comprises a base, wherein a rotating shaft which is horizontally arranged is supported on the base; a clamping plate for clamping a bottom plate of the split type storage battery box and a supporting plate for supporting two side plates of the split type storage battery box are fixed on the rotating shaft, a through groove for clamping the bottom plate is formed in the clamping plate, and a limiting lock pin for limiting the supporting plate in a horizontal state is arranged on the base; after the limiting lock pin and the supporting plate are limited, the notch of the through groove faces upwards; a transfer trolley is also arranged. The utility model is suitable for a partial shipment work of split type battery box assembly, the installed partial shipment closes the piece and is very laborsaving at the upset in-process, has practiced thrift the labour, and safe secure has reduced the work degree of difficulty, has improved work efficiency.

Description

A partial shipment workstation for heavily blocking split type battery box

Technical Field

The utility model relates to an auxiliary device for installing the battery box specifically is a partial shipment workstation for heavily blocking split type battery box.

Background

The storage battery box assembly of the heavy truck comprises parts such as a storage battery, a step, an air storage cylinder and the like, and the storage battery box structure is divided into an integral storage battery box and a split type storage battery box. Wherein split type battery box partial shipment process is because the spare part number is more, and the assembling process is comparatively complicated, and manual assembly consumes man-hour, needs the cooperation equipment of a plurality of operating personnel, and battery box spare part is heavier moreover, need overturn when the equipment casing and be convenient for install the gas receiver in the past, and the upset in-process injures the assembly personnel's foot by a crashing object easily, has the potential safety hazard to the work degree of difficulty that leads to the split type battery box of manual work partial shipment is great.

Disclosure of Invention

The utility model aims at solving the technical problem in the background art, a partial shipment workstation for heavily blocking split type battery box is provided.

The utility model provides a technical means that its technical problem adopted is: a split charging workbench for a split type storage battery box of a heavy truck comprises a base, wherein a rotating shaft which is horizontally arranged is supported on the base; the rotating shaft is fixedly provided with a clamping plate used for clamping a bottom plate of the split type storage battery box and a supporting plate used for supporting two side plates of the split type storage battery box, which are perpendicular to each other, the clamping plate is provided with through grooves which are distributed along the length direction of the rotating shaft and used for clamping the bottom plate, and the base is provided with a limiting lock pin used for limiting the supporting plate in a horizontal state; after the limiting lock pin and the supporting plate are limited, the notch of the through groove faces upwards; and the transfer trolley is also configured, and when the bottom plate is turned to be in a horizontal state and the side plates are positioned below the bottom plate, the top surface of the transfer trolley is propped against the lower surfaces of the bottom plate or the two side plates.

The specific operation process comprises the following steps: firstly, the split charging workbench is arranged, the rotating shaft is rotated to enable the clamping plate and the supporting plate to be in a vertical state and a horizontal state respectively, the limiting lock pins are inserted to enable the clamping plate and the supporting plate to be fixed, the bottom plate of the split type storage battery box is inserted into the through grooves in the clamping plate, then the two side plates of the split type storage battery box are arranged at the left end and the right end of the bottom plate respectively, then the standard parts are sequentially arranged between the two side plates and the bottom plate, the bottom plate is provided with the steps, the standard parts are arranged, and after the split charging assembly of the split type storage battery box is fixed, the split charging assembly is the assembly formed by assembling the bottom plate, the two side plates and the steps; the operation trolley is transferred to the position in front of the sub-packaging workbench and in front of and below the sub-packaging assembly, the limiting lock pin is taken down, the clamping plate and the supporting plate are respectively turned to a horizontal state and a vertical state by rotating the rotating shaft, at the moment, the bottom plate or the two side plates are just placed on the operation trolley, the operation trolley is moved to convey the sub-packaging assembly to the position of the air storage cylinder, and then the air storage cylinder is assembled, so that time and labor are saved during the transferring process, the work difficulty is reduced, and the work efficiency is improved; and whole upset in-process is very laborsaving, and safe secure moreover, has practiced thrift the labour for the split type battery box of assembly is easily operated, and safe secure has reduced the work degree of difficulty, has improved work efficiency.

The utility model has the advantages that: simple structure, convenient operation is applicable to the partial shipment work of split type battery box assembly, and whole partial shipment process only needs a staff to accomplish, and the partial shipment piece of good installation is very laborsaving at the upset in-process, has practiced thrift the labour, saves man-hour for the split type battery box of assembly easily operates, and is safe secure, has reduced the work degree of difficulty, has improved work efficiency, the utility model discloses still further dispose the transportation dolly, can realize that whole partial shipment work divides two stations to go on, assembly line work further raises the efficiency, thereby reduces the production beat, further saves man-hour, increases the production productivity.

Drawings

Fig. 1 is a structural schematic diagram of a split charging workbench for a heavy truck split type storage battery box.

Fig. 2 is a schematic structural view of the transfer trolley of the present invention.

Fig. 3 is a matching use schematic diagram of a split charging workbench and a transfer trolley for a heavy truck split type storage battery box before the split charging assembly turns over.

Fig. 4 is a matching use schematic diagram of a split charging workbench and a transfer trolley used for a heavy truck split type storage battery box after the split charging assembly overturns.

FIG. 5 is a schematic diagram of the sub-assembly being transported by the transport cart.

In the figure: 1-a base; 2-a rotating shaft; 3-clamping the plate; 4-a support plate; 5-through groove; 6-limiting lock pin; 7-subpackage the assembly; 8-transferring the trolley; 9-a polyurethane protective layer; 10-a rectangular base; 11-a wheel; 12-a support column; 13-left side panel; 14-right side plate; 15-limiting stop lever; 16-pin hole.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 5, wherein the present invention relates to a split charging workbench for a split type battery box of a heavy truck.

A split charging workbench for a split type storage battery box of a heavy truck comprises a base 1, wherein a rotating shaft 2 which is horizontally arranged is supported on the base 2; a clamping plate 3 used for clamping a bottom plate of the split type storage battery box and a supporting plate 4 used for supporting two side plates of the split type storage battery box are fixed on the rotating shaft 2 and are perpendicular to each other, through grooves 5 used for clamping the bottom plate and distributed along the length direction of the rotating shaft 2 are formed in the clamping plate 3, and a limiting lock pin 6 used for limiting the supporting plate 4 in a horizontal state is arranged on the base 1; after the limiting lock pin 6 and the supporting plate 4 are limited, the notch of the through groove 5 faces upwards; and a transfer trolley 8 is also arranged, and when the bottom plate is turned to be in a horizontal state and the side plates are positioned below the bottom plate, the top surface of the transfer trolley 8 is propped against the lower surfaces of the bottom plate or the two side plates. Base 1 includes that two are located left first supporting leg and two second supporting legs that are located the right side, is connected with the last connecting rod and the lower connecting rod that the level set up between two first supporting legs, also is connected with the last connecting rod and the lower connecting rod that the level set up between two second supporting legs, is connected with the dead lever between two lower connecting rods, rotation axis 2 sets up between two last connecting rods. Specifically, the bottom plate of the heavy truck split type storage battery box is located between the two side walls, so the length of the through groove 5 is smaller than that of the bottom plate between the two side plates, so that the left end and the right end of the bottom plate can extend out of the through groove 5 to be connected with the two side plates of the heavy truck split type storage battery box conveniently. In addition, the base 1 can be other structures, which are set by the person skilled in the art at will according to the requirements. The transfer trolley 8 is utilized to save time and labor in the process of transferring the sub-assembly 7, the working difficulty is reduced, and the working efficiency is improved; and whole upset in-process is very laborsaving, and safe secure moreover, has practiced thrift the labour for the split type battery box of assembly is easily operated, and safe secure has reduced the work degree of difficulty, has improved work efficiency. The split charging assembly 7 is a assembly formed by assembling a bottom plate, two side plates and steps of the split storage battery box.

Further, as a specific implementation mode of a partial shipment workstation for heavily block split type battery box, as shown in fig. 2, the top of transporting dolly 8 is provided with polyurethane inoxidizing coating 9. The bottom plate paint surface of the split storage battery box is damaged, so that the appearance of the bottom plate is effectively prevented from being abraded, and the attractiveness of the whole vehicle is guaranteed.

Further, as a specific implementation mode for a partial shipment workstation of split type battery box of heavily blocking, as shown in fig. 2, be provided with wheel 11 on four angles of rectangular base 10 lower surface respectively, be connected with equal high support column 12 on four angles of rectangular base 10 upper surface respectively, the top of support column 12 is the top of transporting dolly 8 promptly. The four corners of the rectangular base 10 are all provided with wheels 11 for stable walking, and the wheels 11 are specifically universal wheels; four equal-height supporting columns 12 are arranged to reduce the contact area between the transfer trolley 8 and the bottom plate and prevent the paint surface of the bottom plate from being damaged. Specifically, a pull rod and a handle are arranged on the rectangular base 10 for convenient pushing and pulling. In other embodiments, the trolley can be arranged into other structures according to requirements.

Further, as a specific implementation mode for a partial shipment workstation for heavily block split type battery box, be fixed with first sleeve in backup pad 4, be close to be fixed with the second sleeve on the first telescopic base 1, when rotation axis 2 overturns forward and makes backup pad 4 be in the horizontality, spacing lockpin 6 can wear simultaneously first sleeve with in the second sleeve. Spacing lockpin 6 wears simultaneously in first sleeve and second sleeve just can guarantee backup pad 4 and do not rock, prevents effectively that partial shipment closes 7 follow drop on the partial shipment workstation, improved the safety guarantee. Specifically, the first sleeve is arranged on the surface of the supporting plate 4 far away from the clamping plate 3, and the second sleeve is arranged on the upper connecting rod of the base 1 close to the first sleeve. Specifically, whether the first sleeve and the second sleeve need to be supported by the supporting arm so that the first sleeve and the second sleeve are located at the required height is set by the operator according to actual conditions, as shown in fig. 1.

Further, as a specific embodiment of a partial shipment workstation for heavily block split type battery box, as shown in fig. 1, backup pad 4 comprises left side board 13 and right side board 14 that are used for supporting the both sides board of split type battery box respectively, grip block 3 is located the rotation axis 2 between left side board 13 and right side board 14. The distance between the left side plate 13 and the right side plate 14 is matched with the distance between the two side plates of the heavy truck split type storage battery box.

Further, as a specific implementation mode for a partial shipment workstation for heavily block split type battery box, as shown in fig. 1, first sleeve setting is on left side board 13 or right side board 14 because left side board 13 and right side board 14 all are fixed with rotation axis 2, as long as fix one of them, rotation axis 2 just can't rotate, left side board 13, right side board 14, grip block 3 homoenergetic on it can be fixed motionless.

Further, as a specific implementation mode of a partial shipment workstation for heavily block split type battery box, as shown in fig. 1, be located and be provided with on the base 1 under rotation axis 2 and rotate spacing stop lever 15 to left side board 13 and right side board 14. The limit stopper 15 is the above-mentioned fixing rod connected between the two lower connecting rods, and the fixing rod is located right below the rotary shaft 2.

Further, as a specific implementation mode of a partial shipment workstation for heavily block split type battery box, as shown in fig. 1, be fixed with the linking arm that sets up pinhole 16 in backup pad 4, be fixed with the sleeve that is used for wearing to put spacing lockpin 6 on the base 1, when backup pad 4 is in the horizontality, spacing lockpin 6 passes the sleeve and can wear to put in pinhole 16 on the linking arm. The length of the specific connecting arm and whether another connecting arm is needed between the sleeve and the base 1 are set according to requirements.

A concrete operation process that is used for partial shipment workstation of split type battery box of heavily blocking:

firstly, the split charging workbench is arranged, the rotating shaft 2 is rotated to enable the clamping plate 3 and the supporting plate 4 to be in a vertical state and a horizontal state respectively, the limiting lock pin 6 is inserted to enable the clamping plate 3 and the supporting plate 4 to be fixed, the bottom plate of the split storage battery box is inserted into the through groove 5 in the clamping plate 3, then the two side plates of the split storage battery box are arranged at the left end and the right end of the bottom plate respectively, then standard parts are sequentially arranged between the two side plates and the bottom plate, then steps are arranged on the bottom plate, and the standard parts are arranged, specifically shown in figure 3;

secondly, after the sub-assembly parts 7 of the split type storage battery box are fixed, the transfer trolley 8 is transferred to the front of the sub-assembly workbench and the front lower part of the sub-assembly parts 7, as shown in fig. 4;

thirdly, the limiting lock pin 6 is taken down, and the clamping plate 3 and the supporting plate 4 are respectively turned to a horizontal state and a vertical state through the rotating shaft 2; at this time, the sub-assembly 7 can be just placed on the four support columns 12 of the transfer trolley 8, which is shown in fig. 4 in detail;

fourthly, the trolley is pulled forwards, the sub-assembly part 7 is taken down from the sub-assembly workbench, then the sub-assembly part is transported to a position where an air cylinder is installed, and the air cylinder is assembled, as shown in the figure 5;

after the installation of the split type storage battery box assembly is finished, the split type storage battery box assembly is disassembled; and then the clamping plate 3 and the supporting plate 4 are respectively reset to a vertical state and a horizontal state, and the limiting lock pin 6 is inserted to prepare for entering the assembly of the next split type storage battery box assembly.

While the invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A split charging workbench for a split type storage battery box of a heavy truck is characterized by comprising a base (1), wherein a rotating shaft (2) which is horizontally arranged is supported on the base (1); a clamping plate (3) used for clamping a bottom plate of the split type storage battery box and a supporting plate (4) used for supporting two side plates of the split type storage battery box are fixed on the rotating shaft (2) and are perpendicular to each other, through grooves (5) which are distributed along the length direction of the rotating shaft (2) and used for clamping the bottom plate are formed in the clamping plate (3), and a limiting lock pin (6) used for limiting the supporting plate (4) in a horizontal state is arranged on the base (1); when the limiting lock pin (6) and the support plate (4) are limited, the notch of the through groove (5) faces upwards; and a transfer trolley (8) is also arranged, and when the bottom plate is turned to be in a horizontal state and the side plates are positioned below the bottom plate, the top surface of the transfer trolley (8) is pressed against the lower surfaces of the bottom plate or the two side plates.

2. The racking platform for split storage battery boxes for heavy trucks according to claim 1, characterized in that the transfer trolley (8) is provided with a polyurethane protective layer (9) on top.

3. The split charging workbench for the split type heavy truck storage battery box according to claim 2, wherein the transfer trolley (8) comprises a rectangular base (10), wheels (11) are respectively arranged at four corners of the lower surface of the rectangular base (10), equal-height supporting columns (12) are respectively connected to four corners of the upper surface of the rectangular base (10), and the tops of the supporting columns (12) are the tops of the transfer trolley (8).

4. A split charging workbench for a split battery box of a heavy truck according to any of claims 1 to 3, characterized in that a first sleeve is fixed on the supporting plate (4), a second sleeve is fixed on the base (1) near the first sleeve, and when the rotating shaft (2) is turned forward to make the supporting plate (4) in a horizontal state, the limit lock pin (6) can be simultaneously inserted in the first sleeve and the second sleeve.

5. A racking platform for a heavy truck sub-battery box according to claim 4, characterized in that said support plate (4) is comprised of a left side plate (13) and a right side plate (14) for supporting the two side plates of the sub-battery box, respectively, and said holding plate (3) is located on said rotation axis (2) between said left side plate (13) and said right side plate (14).

6. A racking platform for a split battery box for heavy trucks according to claim 5 wherein said first sleeve is provided on either said left side plate (13) or said right side plate (14).

7. The split charging workbench for split type battery boxes of heavy trucks according to claim 6, characterized in that a limit stop lever (15) for limiting the rotation of the left side plate (13) and the right side plate (14) is arranged on the base (1) right below the rotating shaft (2).

8. The split charging workbench for the split type battery box of the heavy truck according to any one of claims 1 to 3, characterized in that the support plate (4) is fixed with a connecting arm provided with a pin hole (16), the base (1) is fixed with a sleeve for inserting the limit lock pin (6), and when the support plate (4) is in a horizontal state, the limit lock pin (6) passes through the sleeve and can be inserted in the pin hole (16) on the connecting arm.

9. A racking platform for a heavy truck sub-battery box according to claim 8, characterized in that said support plate (4) is comprised of a left side plate (13) and a right side plate (14) for supporting the two side plates of the sub-battery box, respectively, and said holding plate (3) is located on said rotation axis (2) between said left side plate (13) and said right side plate (14).

10. The split charging workbench for split type battery boxes of heavy trucks according to claim 9, characterized in that a limit stop lever (15) for limiting the rotation of the left side plate (13) and the right side plate (14) is arranged on the base (1) right below the rotating shaft (2).