CN212169571U - MWGW level electrolysis trough pile large-scale production device - Google Patents
MWGW level electrolysis trough pile large-scale production device Download PDFInfo
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- CN212169571U CN212169571U CN202020827924.XU CN202020827924U CN212169571U CN 212169571 U CN212169571 U CN 212169571U CN 202020827924 U CN202020827924 U CN 202020827924U CN 212169571 U CN212169571 U CN 212169571U
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Abstract
The utility model relates to the technical field of electrolytic cell pile production, in particular to a large-scale production device of MWGW electrolytic cell pile, which comprises a belt conveyer, wherein a cleaning device is arranged at the rear side of the belt conveyer, the cleaning device comprises an ash suction shell, an air inlet, brush hair, a dust storage shell, an air inlet pipe, a cleaning brush, balls, a rotating ring, a toothed ring, a rotating drum, a fixed rod, a fan, a gear, a servo motor, a filter screen and a cover plate, the rear side of the belt conveyer is provided with the dust storage shell, the top end inner side of the dust storage shell is communicated with the air inlet pipe, in the utility model, a small amount of foreign matters adhered on the belt conveyer can be brushed off through the brush hair through the ash suction shell, the gear and the filter screen, and the foreign matters are sucked into the inner side of the dust storage shell through the fan, thereby the foreign matters are centrally treated, and the foreign matters can be prevented from staying on the surface of the filter screen through the mutual rotation between, the filter screen is prevented from being blocked.
Description
Technical Field
The utility model relates to the technical field of electrolytic cell galvanic pile production, in particular to a large-scale production device for MWGW electrolytic cell galvanic piles.
Background
The electrolytic bath consists of a bath body,AnodeAndcathode electrodeThe anode chamber and the cathode chamber are separated by a diaphragmElectrolyte solutionIs divided into waterSolution electrolytic cell, fused salt electrolytic cell and non-aqueous solution electrolytic cell, when the direct current passes through the electrolytic cell, oxidation reaction occurs at the interface of the anode and the solution, reduction reaction occurs at the interface of the cathode and the solution, so as to prepare the required product, the structure of the electrolytic cell is optimally designed, the electrode and the diaphragm material are reasonably selected, the current efficiency is improved, and the current efficiency is reducedCell voltageAnd the key of saving energy consumption.
Nowadays, the material cost and the manufacturing cost of the electrolytic cell are high, the lack of flat-price components and an automated manufacturing process are main reasons, the lack of standardized mass customization also causes high production cost and processing cost, the mass production of electrolytic cell stacks is further hindered, in particular, the mass production of MW/GW grade electrolytic cells, the assembly process is mainly manually operated by technicians at present, the professional skills and sample-by-sample analysis of the technicians still exist for quality monitoring, the production cost is high, the production efficiency is low, and therefore, the comprehensive research of efficient and low-cost materials and methods suitable for the mass production of MW/GW grade stacks is necessary on the premise of not influencing the performance and the durability, for example, the combination of the stack manufacturing automation and the field quality supervision.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a large-scale apparatus for producing MWGW level electrolytic cell galvanic pile to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
an MWGW-level electrolytic cell pile large-scale production device comprises a belt conveyor, wherein an automatic gravity sensing assembly platform is arranged on the rear side of one end of the belt conveyor, a diaphragm feeding port is formed in one end, located on the upper side, of the belt conveyor, a sealing material feeding port is formed in one end, located on the lower side, of the belt conveyor, a nickel screen feeding port is formed in one end, located on the right side, of the belt conveyor, a polar plate feeding port is formed in one end, located on the left side, of the belt conveyor, a control cabinet is arranged at one end of the automatic gravity sensing assembly platform, a mechanical arm is arranged at one end of the automatic gravity sensing assembly platform, a cleaning device is arranged on the rear side of the belt conveyor, a fixing frame is arranged at the front end of the belt conveyor, an adjusting device is fixedly connected to one end of the fixing frame, and a CCD camera is fixedly connected to, and the inner side of the control cabinet is fixedly connected with a field detection management module.
Preferably, the on-site detection management module comprises a high-resolution component surface imaging analyzer, an XRF detector and a big data platform, and the high-resolution component surface imaging analyzer, the XRF detector and the big data platform are all fixedly connected with the control cabinet.
Preferably, the inner side of the control cabinet is fixedly connected with an assembly feed module and a laser zero calibration module.
Preferably, the cleaning device comprises an ash absorption shell, an air inlet, bristles, a dust storage shell, an air inlet pipe, a cleaning brush, balls, a rotating ring, a toothed ring, a rotating drum, a fixed rod, a fan, gears, a servo motor, a filter screen and a cover plate, the rear side of the belt conveyor is provided with the dust storage shell, the inner side of the top end of the dust storage shell is communicated with the air inlet pipe, the front end of the air inlet pipe is communicated with the ash absorption shell, the bristles are fixedly connected to the front end of the ash absorption shell, and the inner side of the front end of the ash absorption shell is provided with.
Preferably, the inboard spiral connection of one end of storage dirt shell has the apron, the inboard rotation of one end of storage dirt shell is connected with the rotary drum, the inboard rotation of one end of storage dirt shell is connected with the ball, the outside fixedly connected with change of rotary drum, and the change passes through the ball and is connected with the rotation of storage dirt shell, the one end fixedly connected with servo motor of storage dirt shell, servo motor's one end fixedly connected with gear, the outside fixedly connected with ring gear of rotary drum, and ring gear and gear engagement, the one end fixedly connected with filter screen of rotary drum, the inboard fixedly connected with cleaning brush of one end of storage dirt shell, and cleaning brush and filter screen sliding connection.
Preferably, adjusting device includes set casing, stiffener, clutch blocks, friction ring, fixing base, link, lock dead screw and grip block, the inboard fixedly connected with stiffener of one end of mount, the one end fixedly connected with set casing of stiffener, the inboard rotation of set casing is connected with the friction ring, the inboard fixedly connected with fixing base of friction ring, the inboard fixedly connected with link of fixing base, and link and CCD camera fixed connection, the inboard screwed connection of set casing has lock dead screw, the one end rotation of lock dead screw is connected with the grip block, the one end fixedly connected with clutch blocks of grip block.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, through the ash absorption shell, brush hair, dust storage shell, clearance brush, rotary drum, fan, gear and the filter screen that sets up, can brush the small amount of foreign matters that are stained with above the band conveyer through the brush hair to inhale the inboard of dust storage shell to the foreign matter through the fan, thereby carry out centralized processing to the foreign matter, can prevent through the mutual rotation between filter screen and the clearance brush that the foreign matter from stopping on the surface of filter screen simultaneously, prevent that the filter screen from appearing blockking up.
2. The utility model discloses in, through set up set casing, stiffener, clutch blocks, friction ring, fixing base, mount and lock dead screw, can be to the angle quick adjustment of CCD camera through the rotation between mount and the set casing, and can carry out the regulation of 360 degrees angles to the CCD camera, easy operation, the staff's of being convenient for use.
3. The utility model discloses in, through field test management module, laser zero-bit calibration module, automatic gravity-feed response equipment platform, sealing material pay-off mouth and arm etc. that set up, compare with prior art, have following advantage and effect: all the assembling processes are automatically completed by a mechanical system, the assembling is fast, the yield is high, the precision of the finished product is high, and the method is very suitable for the mass production of the large-unit-area galvanic pile (more than 1000 square centimeters); the quality supervision is convenient, the rejection rate is reduced by field inspection, human errors or errors can be eliminated by a mechanical production line, and the production repeatability is favorably improved; BBPs produced under various operating conditions, including different operating temperatures, polarization potentials, current densities, flow rates and durations, etc., can be evaluated and further optimized for performance by analysis; BBP and diffusion media before and after the test can be evaluated, including high-resolution SEM and TEM imaging, surface component analysis, cross section analysis, XRF detection and the like, and the results can be repeated and optimized; the process improvement indexes can be formulated through the design concept of statistical experiments and the development of the industrial six-sigma process, and the statistical analysis of experimental data is carried out.
Drawings
Fig. 1 is a schematic overall top view structure of the present invention;
FIG. 2 is a schematic view of a side view mounting structure of the fixing frame of the present invention;
FIG. 3 is a schematic view of the internal installation structure of the dust storage case of the present invention;
FIG. 4 is a schematic view of the internal mounting structure of the fixing shell of the present invention;
fig. 5 is a schematic view of the internal installation structure of the control cabinet of the present invention.
In the figure: 1-belt conveyer, 2-cleaning device, 201-dust suction shell, 202-air inlet, 203-brush hair, 204-dust storage shell, 205-air inlet pipe, 206-cleaning brush, 207-ball, 208-rotating ring, 209-toothed ring, 210-rotating cylinder, 211-fixed rod, 212-fan, 213-gear, 214-servo motor, 215-filter screen, 216-cover plate, 3-adjusting device, 301-fixed shell, 302-reinforcing rod, 303-friction block, 304-friction ring, 305-fixed seat, 306-connecting rack, 307-locking screw, 308-clamping plate, 4-field detection management module, 401-high resolution component surface imager, 402-XRF detector, 403-large data platform, 5-component feed module, 6-laser zero calibration module, 7-automatic gravity induction assembly platform, 8-sealing material feeding port, 9-control cabinet, 10-mechanical arm, 11-nickel screen feeding port, 12-diaphragm feeding port, 13-pole plate feeding port, 14-fixing frame and 15-CCD camera.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution:
an MWGW-level electrolytic cell pile large-scale production device comprises a belt conveyor 1, wherein an automatic gravity sensing assembly platform 7 is arranged on the rear side of one end of the belt conveyor 1 and can automatically move downwards when parts are stacked to reach a certain number, meanwhile, the consistency of an assembly surface is kept, the program code of a mechanical arm is simplified, the error rate is reduced, the production efficiency is improved, a diaphragm feeding port 12 is arranged at one end of the belt conveyor 1 on the upper side, a sealing material feeding port 8 is arranged at one end of the belt conveyor 1 on the lower side, a nickel screen feeding port 11 is arranged at one end of the belt conveyor 1 on the right side, a polar plate feeding port 13 is arranged at one end of the belt conveyor 1 on the left side, a control cabinet 9 is arranged at one end of the automatic gravity sensing assembly platform 7, a mechanical arm 10 is arranged at one end of the automatic gravity sensing assembly platform 7, and the device can be used for assembling multi-size piles under different program settings and, the device is particularly suitable for large-size single-cell pile production of MW/GW (megawatt/GW) level, the cleaning device 2 is arranged on the rear side of the belt conveyor 1, the fixing frame 14 is arranged at the front end of the belt conveyor 1, the adjusting device 3 is fixedly connected to one end of the fixing frame 14, the CCD camera 15 is fixedly connected to the inner side of the adjusting device 3, and the field detection management module 4 is fixedly connected to the inner side of the control cabinet 9.
The on-site detection management module 4 comprises a high-resolution component surface imaging analyzer 401, an XRF detector 402 and a big data platform 403, the high-resolution component surface imaging analyzer 401, the XRF detector 402 and the big data platform 403 are all fixedly connected with the control cabinet 9, the big data platform 403 manufactured by large-scale production of MW/GW-level electrolytic cell stacks is combined with a new algorithm to monitor, record and analyze the manufacturing process, the inner side of the control cabinet 9 is fixedly connected with a component feed module 5 and a laser zero calibration module 6, the cleaning device 2 comprises a dust suction shell 201, an air inlet 202, bristles 203, a dust storage shell 204, an air inlet pipe 205, a cleaning brush 206, balls 207, a rotating ring 208, a toothed ring 209, a rotating cylinder 210, a fixing rod 211, a fan 212, a gear 213, a servo motor 214, a filter screen 215 and a cover plate 216, the rear side of the belt conveyor 1 is provided with the dust storage shell 204, the inner side of the top end of the dust storage shell 204 is communicated with the air, the front end of the air inlet pipe 205 is communicated with an air inlet pipe 205, the front end of the air inlet pipe 205 is communicated with an ash absorption shell 201, the front end of the ash absorption shell 201 is fixedly connected with bristles 203, the inner side of the front end of the ash absorption shell 201 is provided with an air inlet hole, foreign matters on the surface of the belt conveyor 1 can be removed through the bristles 203, the inner side of one end of the dust storage shell 204 is spirally connected with a cover plate 216, the inner side of one end of the dust storage shell 204 is rotatably connected with a rotary drum 210, the inner side of one end of the dust storage shell 204 is rotatably connected with balls 207, the outer side of the rotary drum 210 is fixedly connected with a rotary ring 208, the rotary ring 208 is rotatably connected with the dust storage shell 204 through the balls 207, one end of the dust storage shell 204 is fixedly connected with a servo motor 214, one end of the servo motor 214 is fixedly connected with a gear 213, the outer side of the rotary drum 210 is fixedly connected with a toothed ring 209, and cleaning brush 206 and filter screen 215 sliding connection, adjusting device 3 includes set casing 301, stiffener 302, clutch blocks 303, friction ring 304, fixing base 305, link 306, dead lock screw 307 and clamping plate 308, the inboard fixedly connected with stiffener 302 of one end of mount 14, the one end fixedly connected with set casing 301 of stiffener 302, the inboard rotation of set casing 301 is connected with friction ring 304, the inboard fixedly connected with fixing base 305 of friction ring 304, the inboard fixedly connected with link 306 of fixing base 305, and link 306 and CCD camera 15 fixed connection, the inboard screwed connection of set casing 301 has dead lock screw 307, the one end rotation of dead lock screw 307 is connected with clamping plate 308, the one end fixedly connected with clutch blocks 303 of clamping plate 308.
The working process is as follows: the utility model discloses in earlier supply power through external power supply before using, the staff at first adjusts CCD camera 15's collection angle, the staff drives CCD camera 15 through link 306 and rotates along the inboard of friction ring 304 at set casing 301, stop rotating link 306 when CCD camera 15 is in suitable angle, then the staff drives clamp plate 308 and clutch blocks 303 and friction ring 304 in close contact with through locking screw 307, realize spacing friction ring 304 and link 306 through clutch blocks 303, thereby realize spacing to CCD camera 15, bipolar plate (BBP) and polar frame assemble into the polar plate and reach automatic gravity induction equipment platform 7 through polar plate pay-off mouth 13 and belt conveyor 1 delivery; the sealing material is delivered to an automatic gravity induction assembly platform 7 through a sealing material feeding port 8 and a belt conveyor 1; the nickel screen is delivered to an automatic gravity induction assembly platform 7 through a nickel screen feeding port 11 and a belt conveyor 1; the diaphragm is delivered to an automatic gravity sensing assembly platform 7 through a diaphragm feeding port 12 and a belt conveyer 1, each part is matched with a field detection management module 4, a big data platform 403, an assembly feeding module 5 and a laser zero calibration module 6 through a CCD camera 15 in the conveying process of the belt conveyer 1 to perform sample check, field diagnosis and quality monitoring, each part is automatically assembled by a mechanical arm 10 on the automatic gravity sensing assembly platform 7, when the parts are stacked to a certain number, the automatic gravity sensing assembly platform 7 moves downwards to enter the next production assembly, when foreign matters are adhered to the surface of the belt conveyer 1, the brush bristles 203 scrape the foreign matters adhered to the surface of the belt conveyer 1 along with the mutual movement of the belt conveyer 1 and the brush bristles 203, and meanwhile, a fan 212 sucks dust into the inner side of a dust storage shell 204 through a filter screen 215, an air inlet pipe 205 and a dust suction shell 201, meanwhile, the servo motor 214 drives the filter screen 215 and the cleaning brush 206 to rotate relatively through the gear 213, the toothed ring 209, the rotating ring 208 and the ball 207, foreign matters on the surface of the filter screen 215 are scraped through the cleaning brush 206, and the filter screen 215 is prevented from being blocked.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An apparatus for large-scale production of MWGW-level electrolytic cell pile, comprising a belt conveyor (1), characterized in that: an automatic gravity sensing assembly platform (7) is arranged on the rear side of one end of the belt conveyor (1), a diaphragm feeding port (12) is arranged at one end of the belt conveyor (1) on the upper side, a sealing material feeding port (8) is arranged at one end of the belt conveyor (1) on the lower side, a nickel screen feeding port (11) is arranged at one end of the belt conveyor (1) on the right side, a polar plate feeding port (13) is arranged at one end of the belt conveyor (1) on the left side, a control cabinet (9) is arranged at one end of the automatic gravity sensing assembly platform (7), a mechanical arm (10) is arranged at one end of the automatic gravity sensing assembly platform (7), a cleaning device (2) is arranged on the rear side of the belt conveyor (1), and a fixing frame (14) is arranged at the front end of the belt conveyor (1), one end fixedly connected with adjusting device (3) of mount (14), the inboard fixedly connected with CCD camera (15) of adjusting device (3), the inboard fixedly connected with witnessed inspections management module (4) of switch board (9).
2. The apparatus for mass production of MWGW grade electrolyzer cell stack as claimed in claim 1, wherein: the on-site detection management module (4) comprises a high-resolution component surface imaging analyzer (401), an XRF detector (402) and a big data platform (403), and the high-resolution component surface imaging analyzer (401), the XRF detector (402) and the big data platform (403) are fixedly connected with the control cabinet (9).
3. The apparatus for mass production of MWGW grade electrolyzer cell stack as claimed in claim 1, wherein: and the inner side of the control cabinet (9) is fixedly connected with an assembly feed module (5) and a laser zero calibration module (6).
4. The apparatus for mass production of MWGW grade electrolyzer cell stack as claimed in claim 1, wherein: the cleaning device (2) comprises an ash absorption shell (201), an air inlet (202), bristles (203), a dust storage shell (204), an air inlet pipe (205), a cleaning brush (206), balls (207), a rotating ring (208), a toothed ring (209), a rotating drum (210), a fixing rod (211), a fan (212), a gear (213), a servo motor (214), a filter screen (215) and a cover plate (216), wherein the dust storage shell (204) is arranged on the rear side of the belt conveyor (1), the air inlet pipe (205) is communicated with the inner side of the top end of the dust storage shell (204), the front end of the air inlet pipe (205) is communicated with the air inlet pipe (205), the ash absorption shell (201) is communicated with the front end of the air inlet pipe (205), the bristles (203) are fixedly connected with the front end of the ash absorption shell (201), and an air inlet hole is formed in the inner side of the front end of.
5. The apparatus for mass production of MWGW grade electrolyzer cell stack as claimed in claim 4, characterized in that: a cover plate (216) is spirally connected to the inner side of one end of the dust storage shell (204), a rotating drum (210) is rotatably connected to the inner side of one end of the dust storage shell (204), the inner side of one end of the dust storage shell (204) is rotationally connected with a ball (207), the outer side of the rotary drum (210) is fixedly connected with a rotary ring (208), and the rotating ring (208) is rotationally connected with the dust storage shell (204) through a ball (207), one end of the dust storage shell (204) is fixedly connected with a servo motor (214), one end of the servo motor (214) is fixedly connected with a gear (213), the outer side of the rotary drum (210) is fixedly connected with a toothed ring (209), the gear ring (209) is meshed with the gear (213), one end of the rotary drum (210) is fixedly connected with a filter screen (215), the inner side of one end of the dust storage shell (204) is fixedly connected with a cleaning brush (206), and the cleaning brush (206) is connected with the filter screen (215) in a sliding manner.
6. The apparatus for mass production of MWGW grade electrolyzer cell stack as claimed in claim 1, wherein: the adjusting device (3) comprises a fixed shell (301), a reinforcing rod (302), a friction block (303), a friction ring (304), a fixed seat (305), a connecting frame (306), a locking screw (307) and a clamping plate (308), a reinforcing rod (302) is fixedly connected to the inner side of one end of the fixing frame (14), one end of the reinforcing rod (302) is fixedly connected with a fixed shell (301), the inner side of the fixed shell (301) is rotatably connected with a friction ring (304), the inner side of the friction ring (304) is fixedly connected with a fixed seat (305), the inner side of the fixed seat (305) is fixedly connected with a connecting frame (306), the connecting frame (306) is fixedly connected with the CCD camera (15), the inner side of the fixed shell (301) is spirally connected with a locking screw (307), one end of the locking screw (307) is rotatably connected with a clamping plate (308), and one end of the clamping plate (308) is fixedly connected with a friction block (303).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020827924.XU CN212169571U (en) | 2020-05-18 | 2020-05-18 | MWGW level electrolysis trough pile large-scale production device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020827924.XU CN212169571U (en) | 2020-05-18 | 2020-05-18 | MWGW level electrolysis trough pile large-scale production device |
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| CN212169571U true CN212169571U (en) | 2020-12-18 |
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| CN202020827924.XU Active CN212169571U (en) | 2020-05-18 | 2020-05-18 | MWGW level electrolysis trough pile large-scale production device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115506002A (en) * | 2022-09-19 | 2022-12-23 | 张家港红东设备制造有限公司 | Acid pickling electrode pair, electrode group, electrode device, and acid pickling electrode position adjustment method |
-
2020
- 2020-05-18 CN CN202020827924.XU patent/CN212169571U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115506002A (en) * | 2022-09-19 | 2022-12-23 | 张家港红东设备制造有限公司 | Acid pickling electrode pair, electrode group, electrode device, and acid pickling electrode position adjustment method |
| CN115506002B (en) * | 2022-09-19 | 2023-07-14 | 张家港红东设备制造有限公司 | Acid washing electrode pair, electrode group, electrode device and acid washing electrode position adjusting method |
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Effective date of registration: 20210407 Address after: 620000 No.2 Yucai Road, Checheng community, Simeng Town, Dongpo District, Meishan City, Sichuan Province Patentee after: Sichuan anward New Energy Technology Co.,Ltd. Address before: 226500 No.13 Qifeng West Road, Chengbei street, Rugao City, Nantong City, Jiangsu Province Patentee before: Li Haiming |
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Effective date of registration: 20210726 Address after: 226500 No.13 Qifeng West Road, Chengbei street, Rugao City, Nantong City, Jiangsu Province Patentee after: Li Haiming Address before: 620000 No.2 Yucai Road, Checheng community, Simeng Town, Dongpo District, Meishan City, Sichuan Province Patentee before: Sichuan anward New Energy Technology Co.,Ltd. |
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Effective date of registration: 20230803 Address after: Room 101, 1st Floor, Building 4, Courtyard 9, Fengyuan Street, Daxing District, Beijing 102600 Patentee after: Aerospace Sizhuo Hydrogen Technology Co.,Ltd. Address before: 226500 No.13 Qifeng West Road, Chengbei street, Rugao City, Nantong City, Jiangsu Province Patentee before: Li Haiming |