CN212169258U - Medium-speed wire cutting machine - Google Patents
Medium-speed wire cutting machine Download PDFInfo
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- CN212169258U CN212169258U CN202020446787.5U CN202020446787U CN212169258U CN 212169258 U CN212169258 U CN 212169258U CN 202020446787 U CN202020446787 U CN 202020446787U CN 212169258 U CN212169258 U CN 212169258U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- 239000000428 dust Substances 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000009763 wire-cut EDM Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电火花切割机技术领域,具体为一种中走丝线切割机。The utility model relates to the technical field of electric spark cutting machines, in particular to a middle-running wire cutting machine.
背景技术Background technique
中走丝电火花线切割机,通过多次切割减少材料变形及钼丝损耗带来的误差,使加工质量也相对提高,加工质量可介于高速走丝机与低速走丝机之间,中走丝、慢走丝、快走丝都是指的电火花线切割机床,中走丝线切割机床属往复高速走丝电火花线切割机床范畴,是在高速往复走丝电火花线切割机床上实现多次切割功能,被称为“中走丝线切割。The medium wire EDM wire cutting machine reduces the error caused by material deformation and molybdenum wire loss through multiple cutting, so that the processing quality is relatively improved. The processing quality can be between high-speed wire cutting machine and low-speed wire cutting machine. Wire-feeding, slow wire-feeding, and fast-feeding wire-cutting all refer to WEDM machines. Medium-feed wire-cutting machine tools belong to the category of reciprocating high-speed wire-cutting wire-cutting machine tools. The secondary cutting function is called "intermediate wire cutting.
但是,传统的在使用过程中存在一些弊端,比如:However, there are some drawbacks in the traditional use process, such as:
1、现有的中走丝线切割机的放置工件的放置板角度不能调节,不能满足不同倾斜角进行切割,不便于使用者使用,降低了工件的切割效率。1. The angle of the placement plate on which the workpiece is placed in the existing wire cutting machine cannot be adjusted, and it cannot meet different inclination angles for cutting, which is inconvenient for users to use and reduces the cutting efficiency of the workpiece.
2、现有的中走丝线切割机在切割的过程中会导致碎屑飞溅,污染工作环境。2. The existing medium wire cutting machine will cause debris to splash and pollute the working environment during the cutting process.
实用新型内容Utility model content
本实用新型的目的在于提供一种中走丝线切割机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a middle-running wire cutting machine to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:包括固定柱和工作台,所述工作台的顶部表面一侧边缘处与固定柱的底部固定焊接,所述工作台的内部中心处转动连接有转动轴,所述转动轴的顶部贯穿工作台的顶部并延伸至工作台的外部,所述转动轴延伸至工作台外部的一端固定焊接有固定盘,所述固定盘的顶部表面一侧固定焊接有气缸,所述气缸通过活塞杆固定套接有第一放置板,所述第一放置板的一侧转动连接有第二放置板,所述第二放置板远离第一放置板的一端与固定盘的侧壁转动连接,所述工作台远离固定柱的一侧活动插接有固定杆,所述固定杆位于工作台内部的一端与转动轴卡合连接,所述固定杆的表面并位于工作台的内部一侧固定套接有限位板,所述固定杆的表面并位于限位板的一侧缠绕有弹簧,所述固定柱的一侧顶部固定安装有切割机构,所述固定柱的表面安装有调节机构,所述调节机构卡合连接有吸尘管,所述吸尘管的一侧固定焊接有集尘箱,所述集尘箱的一侧固定焊接有安装机构,所述安装机构与固定柱固定安装,所述集尘箱的底部一侧通过安装架固定安装有抽风机,所述抽风机的抽风管固定套接有输送管,所述输送管贯穿集尘箱的底部并延伸至集尘箱的内部。In order to achieve the above purpose, the present utility model provides the following technical solutions: including a fixed column and a workbench, one edge of the top surface of the workbench is fixedly welded with the bottom of the fixed column, and the inner center of the workbench is rotatably connected with a A rotating shaft, the top of the rotating shaft penetrates the top of the workbench and extends to the outside of the workbench, and one end of the rotating shaft extending to the outside of the workbench is fixedly welded with a fixed plate, and one side of the top surface of the fixed plate is fixedly welded There is a cylinder, the cylinder is fixedly sleeved with a first placing plate through a piston rod, one side of the first placing plate is rotatably connected with a second placing plate, and one end of the second placing plate away from the first placing plate is fixed with the The side wall of the plate is rotatably connected, and the side of the worktable away from the fixed column is movably inserted with a fixed rod. The inner side of the table is fixedly sleeved with a limit plate, the surface of the fixed rod is wound with a spring on one side of the limit plate, the top of one side of the fixed column is fixedly installed with a cutting mechanism, and the surface of the fixed column is fixed with a cutting mechanism. An adjustment mechanism is installed, the adjustment mechanism is connected with a dust suction pipe, a dust collecting box is fixedly welded on one side of the dust collecting pipe, and an installation mechanism is fixedly welded on one side of the dust collecting box, and the installation mechanism It is fixedly installed with the fixed column, the bottom side of the dust collecting box is fixedly installed with an exhaust fan through the mounting frame, and the exhaust pipe of the exhaust fan is fixedly sleeved with a conveying pipe, and the conveying pipe runs through the bottom of the dust collecting box and is Extends to the inside of the dust box.
其中,所述调节机构包括固定螺杆,所述固定螺杆贯穿固定柱并延伸至固定柱的外部,所述固定螺杆延伸至固定柱外部的一端固定焊接有安装板,所述安装板远离固定螺杆的一侧中心处固定焊接有卡扣,所述卡扣与吸尘管卡合连接。Wherein, the adjusting mechanism includes a fixing screw, the fixing screw penetrates the fixing column and extends to the outside of the fixing column, and one end of the fixing screw extending to the outside of the fixing column is fixedly welded with a mounting plate, and the mounting plate is away from the fixed screw. A buckle is fixedly welded at the center of one side, and the buckle is connected with the dust suction pipe by clamping.
其中,所述安装机构包括连接杆和固定环,所述连接杆与集尘箱的一侧顶部固定焊接,所述固定环与固定柱的侧壁固定焊接,所述连接杆的表面与固定环活动套接,所述连接杆的底部一侧固定焊接有第二磁铁,所述固定柱的侧壁固定焊接有第一磁铁,所述第一磁铁和第二磁铁磁性连接。Wherein, the installation mechanism includes a connecting rod and a fixing ring, the connecting rod is fixedly welded with the top of one side of the dust collecting box, the fixing ring is fixedly welded with the side wall of the fixing column, and the surface of the connecting rod is fixedly welded with the fixing ring In a movable socket connection, a second magnet is fixedly welded on the bottom side of the connecting rod, a first magnet is fixedly welded on the side wall of the fixing column, and the first magnet and the second magnet are magnetically connected.
其中,所述集尘箱的内部固定焊接有过滤网,所述过滤网与水平线的夹角为60度。Wherein, a filter screen is fixedly welded inside the dust collecting box, and the included angle between the filter screen and the horizontal line is 60 degrees.
其中,所述集尘箱的侧壁并位于过滤网的一侧开设有清理孔,所述清理孔的表面配合连接有橡胶塞。Wherein, a cleaning hole is opened on the side wall of the dust collecting box and located on one side of the filter screen, and a rubber plug is matched and connected to the surface of the cleaning hole.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、通过工作台、转动轴、固定盘、气缸、第一放置按、第二放置板、固定杆、限位板和弹簧的配合作用,可以实现根据待切割工件的切割角度选择第一放置板和第二放置板,若垂直切割,则选用第一放置板,否则拉动固定杆,使得固定杆通过限位板挤压弹簧,将固定杆与转动轴分离,然后将固定盘转动180度,然后松开固定杆,在弹簧的恢复性弹力作用下,弹簧通过推动限位板使得固定杆插入转动轴内部,然后限位固定,然后根据所需倾斜角度,调节气缸,使得气缸带动第二放置板的角度发生改变,可以满足不同倾斜角进行切割,使用者使用,提高工件的切割效率。1. Through the cooperation of the worktable, the rotating shaft, the fixed plate, the cylinder, the first placing button, the second placing plate, the fixing rod, the limit plate and the spring, the first placing plate can be selected according to the cutting angle of the workpiece to be cut. and the second placement plate, if it is cut vertically, select the first placement plate, otherwise pull the fixing rod, so that the fixing rod squeezes the spring through the limit plate, separates the fixing rod from the rotating shaft, and then rotates the fixing plate 180 degrees, then Loosen the fixing rod, under the restoring force of the spring, the spring pushes the limit plate to make the fixed rod inserted into the rotating shaft, and then the limit is fixed, and then the cylinder is adjusted according to the required inclination angle, so that the cylinder drives the second placing plate The angle of the machine is changed, which can meet the needs of different inclination angles for cutting, and the user can use it to improve the cutting efficiency of the workpiece.
2、通过固定柱、调节机构、吸尘管、集尘箱、抽风机和输送管的配合作用,可以实现根据切割位置调节吸尘管的吸尘角度,然后启动抽风机,使得抽风机通过吸尘管将切割产生的碎屑吸入集尘箱内部,便于集中处理,有效的避免了碎屑飞溅造成环境污染的问题。2. Through the cooperation of the fixed column, the adjusting mechanism, the suction pipe, the dust collecting box, the suction fan and the conveying pipe, the suction angle of the suction pipe can be adjusted according to the cutting position, and then the suction fan is started, so that the suction fan can pass the suction. The dust pipe sucks the debris generated by cutting into the dust collection box, which is convenient for centralized processing and effectively avoids the problem of environmental pollution caused by debris splashing.
附图说明Description of drawings
图1为本实用新型整体结构示意图;1 is a schematic diagram of the overall structure of the present utility model;
图2为本实用新型固定柱与调节结构连接结构示意图;2 is a schematic diagram of the connection structure between the fixed column and the adjustment structure of the present invention;
图3为本实用新型图1中A处放大结构图。FIG. 3 is an enlarged structural view of the position A in FIG. 1 of the present utility model.
图中:1-固定柱;2-调节机构;21-固定螺杆;22-安装板;23- 卡扣;3-吸尘管;4-集尘箱;5-过滤网;6-输送管;7-抽风机;8- 切割机构;9-第一放置板;10-气缸;11-第二放置板;12-固定盘; 13-工作台;14-固定杆;15-弹簧;16-限位板;17-转动轴;18-固定环;19-第一磁铁;20-第二磁铁;24-连接杆。In the figure: 1-fixed column; 2-adjustment mechanism; 21-fixed screw; 22-installation plate; 23-buckle; 3-dust suction pipe; 4-dust collection box; 5-filter screen; 6-transport pipe; 7-exhaust fan; 8-cutting mechanism; 9-first placing plate; 10-air cylinder; 11-second placing plate; 12-fixed plate; 13-table; 14-fixed rod; 15-spring; 16-limit Position plate; 17-rotating shaft; 18-fixing ring; 19-first magnet; 20-second magnet; 24-connecting rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:包括固定柱1和工作台13,其特征在于:所述工作台13的顶部表面一侧边缘处与固定柱1的底部固定焊接,所述工作台13的内部中心处转动连接有转动轴17,所述转动轴17的顶部贯穿工作台13的顶部并延伸至工作台13的外部,所述转动轴17延伸至工作台13外部的一端固定焊接有固定盘12,所述固定盘12的顶部表面一侧固定焊接有气缸10,所述气缸10通过活塞杆固定套接有第一放置板9,所述第一放置板9 的一侧转动连接有第二放置板11,所述第二放置板11远离第一放置板9的一端与固定盘12的侧壁转动连接,所述工作台13远离固定柱 1的一侧活动插接有固定杆14,所述固定杆14位于工作台13内部的一端与转动轴17卡合连接,所述固定杆14的表面并位于工作台13 的内部一侧固定套接有限位板16,所述固定杆14的表面并位于限位板16的一侧缠绕有弹簧15,所述固定柱1的一侧顶部固定安装有切割机构8,所述固定柱1的表面安装有调节机构2,所述调节机构2 卡合连接有吸尘管3,所述吸尘管3的一侧固定焊接有集尘箱4,所述集尘箱4的一侧固定焊接有安装机构,所述安装机构与固定柱1固定安装,所述集尘箱4的底部一侧通过安装架固定安装有抽风机7,所述抽风机7的抽风管固定套接有输送管6,所述输送管6贯穿集尘箱4的底部并延伸至集尘箱4的内部。Please refer to FIGS. 1-3 , the present utility model provides a technical solution: comprising a
其中,所述调节机构2包括固定螺杆21,所述固定螺杆21贯穿固定柱1并延伸至固定柱1的外部,所述固定螺杆21延伸至固定柱 1外部的一端固定焊接有安装板22,所述安装板22远离固定螺杆21 的一侧中心处固定焊接有卡扣23,所述卡扣23与吸尘管3卡合连接,转动固定螺杆21,使得固定螺杆21带动安装板22发生旋转,使得安装板22带动卡扣23旋转,从而改变吸尘管3的吸尘角度,增加清洁力度。Wherein, the adjusting mechanism 2 includes a
其中,所述安装机构包括连接杆24和固定环18,所述连接杆24 与集尘箱4的一侧顶部固定焊接,所述固定环18与固定柱1的侧壁固定焊接,所述连接杆24的表面与固定环18活动套接,所述连接杆24的底部一侧固定焊接有第二磁铁20,所述固定柱1的侧壁固定焊接有第一磁铁20,所述第一磁铁20和第二磁铁20磁性连接,将集尘箱4向上移动,使得集尘箱4带动连接杆24向上移动,使得第一磁铁20与第二磁铁20发生分离,直至连接杆24从固定环18内部脱离,然后集尘箱4与固定柱1的快速拆卸和安装,便于集尘箱4的维修和检修。The installation mechanism includes a connecting
其中,所述集尘箱4的内部固定焊接有过滤网5,所述过滤网5 与水平线的夹角为60度,将杂质收集在过滤网5的表面,避免堵塞抽风机7。Wherein, a
其中,所述集尘箱4的侧壁并位于过滤网5的一侧开设有清理孔,所述清理孔的表面配合连接有橡胶塞,便于将过滤网5表面的杂质进行收集处理。Wherein, the side wall of the dust collecting
工作原理:使用时,根据待切割工件的切割角度选择第一放置板 9和第二放置板11,若垂直切割,则选用第一放置板9,否则拉动固定杆14,使得固定杆14通过限位板16挤压弹簧15,将固定杆14与转动轴17分离,然后将固定盘12转动180度,然后松开固定杆14,在弹簧15的恢复性弹力作用下,弹簧15通过推动限位板16使得固定杆14插入转动轴17内部,然后限位固定,然后根据所需倾斜角度,调节气缸10,使得气缸10带动第二放置板11的角度发生改变,可以满足不同倾斜角进行切割,使用者使用,提高工件的切割效率,然后根据切割位置调节吸尘管3的吸尘角度,在切割时,启动抽风机7,使得抽风机7通过吸尘管3将切割产生的碎屑吸入集尘箱4内部,便于集中处理,有效的避免了碎屑飞溅造成环境污染的问题。Working principle: When in use, select the first placing
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975022A (en) * | 2021-04-27 | 2021-06-18 | 浙江天能精工科技有限公司 | Medium-speed wire cutting device for die machining and method thereof |
| CN113876126A (en) * | 2021-10-13 | 2022-01-04 | 泉州市鼎佳机械设备有限公司 | Foundry goods repairment workstation |
| CN114043561A (en) * | 2021-11-01 | 2022-02-15 | 重庆维博动力科技有限公司 | Cardboard leftover bits cleaning device |
| CN114179140A (en) * | 2021-12-03 | 2022-03-15 | 重庆维博动力科技有限公司 | Paperboard slitting device |
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2020
- 2020-03-31 CN CN202020446787.5U patent/CN212169258U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975022A (en) * | 2021-04-27 | 2021-06-18 | 浙江天能精工科技有限公司 | Medium-speed wire cutting device for die machining and method thereof |
| CN113876126A (en) * | 2021-10-13 | 2022-01-04 | 泉州市鼎佳机械设备有限公司 | Foundry goods repairment workstation |
| CN114043561A (en) * | 2021-11-01 | 2022-02-15 | 重庆维博动力科技有限公司 | Cardboard leftover bits cleaning device |
| CN114179140A (en) * | 2021-12-03 | 2022-03-15 | 重庆维博动力科技有限公司 | Paperboard slitting device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201218 |