CN212158679U - Data acquisition device for measuring machine - Google Patents
Data acquisition device for measuring machine Download PDFInfo
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- CN212158679U CN212158679U CN202020992733.9U CN202020992733U CN212158679U CN 212158679 U CN212158679 U CN 212158679U CN 202020992733 U CN202020992733 U CN 202020992733U CN 212158679 U CN212158679 U CN 212158679U
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Abstract
The utility model discloses a data acquisition device for measuring machine, the measuring machine includes measuring machine body, control end, the control end includes the operation interface for control measuring machine body operation, the data acquisition device includes the information acquisition module, it respectively with measuring machine body, control end communication connection, and dispose the transfer service function, receive the instruction data that is sent by the control end, send to the measuring machine body; the measuring machine body sends feedback data after receiving the instruction data; the information acquisition module receives the feedback data and sends the feedback data to the control end; and the information acquisition module processes and stores the instruction data and the feedback data. The utility model discloses an acquisition instruction data and feedback data grasp the operating condition of measuring machine to timely maintain and maintain the measuring machine body, avoid the condition of fault shutdown to take place, improve the rate of utilization, reliability and the operating efficiency of measuring machine, reduce the maintenance and the maintenance cost of measuring machine.
Description
Technical Field
The utility model belongs to the technical field of measuring equipment, specifically speaking relates to a data acquisition device for measuring machine.
Background
The measuring machine widely used in industrial production needs to be maintained and maintained, and the problem of fault shutdown caused by long-time operation is avoided. The existing measuring machine comprises a measuring machine body and a control end; the control end comprises measurement software which comprises an operation interface; the control end is in communication connection with the measuring machine body, and the operation of the measuring machine is controlled through the operation interface of the measuring software. The control end software provides less fault information of the measuring machine, and the fault information can only be checked on a desktop computer running on the control end software, so that a user cannot accurately judge the fault condition of the measuring machine in time, and the maintenance of the measuring machine is basically regular inspection or repair after the fault. If the inspection period is long, the maintenance mode can cause the fault shutdown caused by the untimely inspection; if the machine is in a fault shutdown state, the fault reason needs to be searched and then the maintenance is carried out; the failure is not positioned, so that time and labor are wasted, and the production efficiency is seriously influenced; if the inspection cycle is short, resources are wasted due to excessive maintenance, and maintenance cost is increased.
Disclosure of Invention
The utility model provides a data acquisition device for measuring machine, the running state data of online detection measuring machine self effectively improves the stability and the rate of utilization of measuring machine, reduces the maintenance cost of maintenance of equipment.
In order to solve the technical problem, the utility model discloses a following technical scheme realizes:
a data acquisition device for a measuring machine comprises a measuring machine body and a control end, wherein the control end comprises an operation interface and is used for controlling the operation of the measuring machine body; the measuring machine body sends feedback data after receiving the instruction data; the information acquisition module receives the feedback data and sends the feedback data to the control end; and the information acquisition module processes and stores the instruction data and the feedback data.
Further, the information acquisition module comprises a remote server and an information acquisition controller; the information acquisition controller is respectively in communication connection with the measuring machine body and the control end and is configured with the transfer service function; the information acquisition controller is in communication connection with the remote server and is configured to send the instruction data and the feedback data to the remote server; and the remote server is configured to store the data transmitted by the information acquisition controller and perform fault detection.
Preferably, the remote server includes a display device configured to display the instruction data and the feedback data received in real time, and to alarm the detected fault in real time.
Furthermore, the information acquisition module also comprises a plurality of information acquisition terminals which are respectively in communication connection with the information acquisition controller and used for acquiring parameters of the surrounding environment of the measuring machine and parameters of the measuring machine body and transmitting the parameters to the information acquisition controller; and the information acquisition controller transmits the parameters to the remote server to participate in fault detection.
Preferably, the information acquisition terminal comprises a plurality of temperature sensors, a plurality of humidity sensors, a voltage sensor, a current sensor, an oscillation sensor and a noise sensor; the temperature sensor and the humidity sensor are arranged around the measuring machine body and on the measuring machine body, and are used for acquiring an environmental temperature parameter, an environmental humidity parameter, a body temperature parameter and a body humidity parameter and transmitting the environmental temperature parameter, the environmental humidity parameter, the body temperature parameter and the body humidity parameter to the information acquisition controller; the voltage sensor, the current sensor, the oscillation sensor and the noise sensor are respectively arranged on the measuring machine body, and are used for collecting voltage parameters, current parameters, oscillation parameters and noise parameters and transmitting the voltage parameters, the current parameters, the oscillation parameters and the noise parameters to the information collection controller.
Further, the system also comprises a switch; the information acquisition controller is an embedded controller; the control end is a PC computer; the measuring machine body, the information acquisition controller and the control end are respectively connected with the switch through a network; configuring the measuring machine body, the information acquisition controller and the control end in the same network segment; and configuring an IP address of the measuring machine body in the information acquisition controller, and configuring the IP address of the information acquisition controller at the control end to enable the information acquisition controller to be in communication connection with the control end and the measuring machine body.
Preferably, the first and second liquid crystal materials are,
the transfer service function comprises a monitoring service and a connection service; the monitoring service is used for monitoring the connection request of the control terminal; the connection service is used for initiating a connection request to the measuring machine body.
Preferably, the information acquisition controller is an ARM architecture processor.
Compared with the prior art, the utility model discloses an advantage is with positive effect: the utility model discloses a data acquisition device for measuring machine is including disposing the data acquisition module of transfer service function, through it respectively with the measuring machine body, control end communication connection, receive the instruction data of control end and the feedback data of measuring machine body, and carry out data processing and storage with instruction data and feedback data, the instruction data and the feedback data that make the measuring machine body can be known, grasp the inside operation condition of measuring machine, so that timely maintain and maintain the measuring machine body, avoid the condition of fault shutdown to take place, improve the rate of utilization and the reliability of measuring machine, thereby improve the operating efficiency, reduce the maintenance and the maintenance cost of measuring machine.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments are briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a functional block diagram of an embodiment of a data acquisition device for a measuring machine according to the present invention.
In the figure, the position of the upper end of the main shaft,
1. an information acquisition controller; 2. a control end; 3. a measuring machine body; 4. a remote server; 5. an information acquisition terminal; 6. a switch.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
Referring to fig. 1, the measuring machine comprises a measuring machine body 3 and a control end 2; the control end 2 comprises measurement software which comprises a control interface and is used for controlling and interacting with the measuring machine body 3, namely, input control data forms instruction data on the control end 2 and is transmitted to the measuring machine body 3 to control the operation of the measuring machine body 3. The utility model discloses a data acquisition device for measuring machine includes the data acquisition module, it respectively with measuring machine body 3, 2 communication connection of control end, and configure to send foretell instruction data for measuring machine body 3 control its operation after receiving the instruction data that control end 2 sent, and receive the feedback data who returns by measuring machine body 3, save foretell instruction data and feedback data and carry out data processing and save to it, an operation state parameter for 2 control action and measuring machine body 3 of control end archives and looks over, the instruction data and the corresponding feedback data of messenger measuring machine can know, so that in time maintain and maintain measuring machine body 3, the condition of avoiding the fault shutdown takes place, improve the rate of utilization and the reliability of measuring machine, thereby improve the operating efficiency, reduce the maintenance and the maintenance cost of measuring machine.
The composition and principle of a data acquisition device for a measuring machine according to the present invention will be described in detail below with reference to specific embodiments.
In one embodiment, referring to fig. 1, the information acquisition module includes an information acquisition controller 1 and a remote server 4; the information acquisition controller 1 is respectively in communication connection with the remote server 4, the control end 2 and the measuring machine body 3; the information acquisition controller 1 is configured with a transfer service function, receives the instruction data sent by the control end 2, and sends the instruction data to the measuring machine body 3; after receiving the instruction data, the measuring machine body 3 returns feedback data after executing the control instruction action; the information acquisition controller 1 transmits the instruction data and the received feedback data to the remote server 4; the remote server 4 stores the received instruction data and feedback data, and performs processing, fault detection and diagnosis.
Specifically, the remote server 4 compares the instruction data with the feedback data, and if the feedback data is within the range required by the instruction data, no fault exists; if the feedback data is not in the range required by the action of the instruction data, a fault occurs, the fault position is accurately positioned, and timely and rapid maintenance is facilitated.
The data acquisition device of this embodiment solves the condition of measuring engine operation in-process malfunction shutdown, improves the operating efficiency, reduces maintenance and maintenance cost.
Preferably, the remote server 4 includes a display device, and is configured to display the instruction data and/or feedback data received in real time, and alarm in real time for the detected fault, so that the maintenance and maintenance actions of the measuring machine are performed by the staff regularly or by the staff in the normal operating state of the measuring machine due to the passive maintenance of the fault, thereby reducing the workload of the staff, reducing the working pressure and burden of the staff, and improving the working environment of the staff.
In addition, the remote server 4 enables the operation state monitoring of the measuring machine body 3 to realize remote visualization, so that the working efficiency of workers is effectively improved, and the workload is reduced.
In an embodiment, referring to fig. 1, the data acquisition device further includes a plurality of information acquisition terminals 5 for acquiring parameters of the environment around the measuring machine body 3 and parameters of the measuring machine body 3; each information acquisition terminal 5 is in communication connection with the information acquisition controller 1, and transmits acquired parameters to the remote server 4 to participate in fault detection.
Specifically, when the measuring device body 3 executes an operation of a certain instruction data, if a sudden change or an out-of-normal range of one or some of the above parameters occurs, it is determined that a component of the measuring device body 3 has a failure or is in a bad working state when the operation of the instruction data is executed, and thus, it is urgently necessary to perform maintenance or service.
The operation environment and the self operation state of the measuring machine body 3 are further monitored in the embodiment, so that the measuring machine body 3 can be maintained in time, the fault shutdown and the component damage are avoided, and the maintenance cost is reduced.
Preferably, each information collecting terminal 5 is a plurality of temperature sensors, a plurality of humidity sensors, a voltage sensor, a current sensor, an oscillation sensor, and a noise sensor, and is in communication connection with the information collecting controller 1 to transmit each parameter measured by the information collecting controller.
Preferably, all set up temperature sensor and humidity transducer on the peripheral environment of measuring machine body 3 and measuring machine body 3, the ambient temperature parameter, the ambient humidity parameter of the operational environment of measuring machine body 3 and the body temperature parameter, the body humidity parameter of measuring machine body 3 prevent that measuring machine body 3 from taking place to work under sudden change and the scope that surpasss measuring machine body 3 operation requirement at it, guarantee measuring machine body 3's operational environment.
The voltage sensor and the current sensor are connected to a circuit of the measuring machine body 3, and the voltage parameter and the current parameter are measured to monitor the power consumption condition of the measuring machine body 3. The oscillation sensor and the noise sensor collect oscillation parameters and noise parameters of corresponding parts, the running condition of the measuring machine body 3 is monitored, and fault location is facilitated.
In one embodiment, referring to fig. 1, the information acquisition controller 1 is an embedded controller; the control end 2 is a PC computer which is provided with measurement software; the data acquisition device also comprises a switch 6 which is respectively in network connection with the information acquisition controller 1, the control end 2 and the measuring machine body 3 to realize the communication between the data acquisition controller and the control end 2 and the measuring machine body 3.
Specifically, the measuring machine body 3, the information acquisition controller 1 and the control terminal 2 are configured in the same network segment, the IP address of the measuring machine body 3 is configured in the information acquisition controller, and the IP address of the information acquisition controller is configured in the control terminal, so that the information acquisition controller is in communication connection with the control terminal and the measuring machine body.
The connection of the information acquisition controller 1, the control end 2 and the measuring machine body 3 is simplified through the switch 6, the efficiency is improved, and the cost is reduced.
Preferably, the transfer service function configured by the information acquisition controller 1 includes a monitoring service and a connection service; the monitoring service is used for monitoring the connection request of the control end 2 and receiving the instruction data of the control end 2; the connection service is used for initiating connection service to the measuring machine body 3; the information acquisition controller 1 receives feedback information while sending a control instruction to the measuring machine.
Preferably, the connection service uses a Socket connection.
Preferably, the information acquisition controller 1 is an ARM architecture processor, and has the advantages of abundant resources of selectable models, low cost and high efficiency.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (8)
1. The utility model provides a data acquisition device for measuring machine, measuring machine include measuring machine body, control end, the control end includes operation interface, is used for controlling the operation of measuring machine body, its characterized in that includes:
the information acquisition module is respectively in communication connection with the measuring machine body and the control end, is configured with a transfer service function, receives instruction data sent by the control end and sends the instruction data to the measuring machine body; the measuring machine body sends feedback data after receiving the instruction data; the information acquisition module receives the feedback data and sends the feedback data to the control end; and the information acquisition module processes and stores the instruction data and the feedback data.
2. The data acquisition device of claim 1, wherein the information acquisition module comprises a remote server, an information acquisition controller; the information acquisition controller is respectively in communication connection with the measuring machine body and the control end and is configured with the transfer service function; the information acquisition controller is in communication connection with the remote server and is configured to send the instruction data and the feedback data to the remote server; and the remote server is configured to store the data transmitted by the information acquisition controller and perform fault detection.
3. The data acquisition device of claim 2, wherein the remote server comprises a display device configured to display the command data, the feedback data received in real time, and to alarm in real time for the detected fault.
4. The data acquisition device according to any one of claims 2 to 3, wherein the information acquisition module further comprises a plurality of information acquisition terminals, which are respectively in communication connection with the information acquisition controller, and are used for acquiring parameters of the surrounding environment of the measuring machine and parameters of the measuring machine body and transmitting the parameters to the information acquisition controller; and the information acquisition controller transmits the parameters to the remote server to participate in fault detection.
5. The data acquisition device according to claim 4, wherein the information acquisition terminal comprises a plurality of temperature sensors, a plurality of humidity sensors, a voltage sensor, a current sensor, an oscillation sensor, a noise sensor; the temperature sensor and the humidity sensor are arranged around the measuring machine body and on the measuring machine body, and are used for acquiring an environmental temperature parameter, an environmental humidity parameter, a body temperature parameter and a body humidity parameter and transmitting the environmental temperature parameter, the environmental humidity parameter, the body temperature parameter and the body humidity parameter to the information acquisition controller; the voltage sensor, the current sensor, the oscillation sensor and the noise sensor are respectively arranged on the measuring machine body, and are used for collecting voltage parameters, current parameters, oscillation parameters and noise parameters and transmitting the voltage parameters, the current parameters, the oscillation parameters and the noise parameters to the information collection controller.
6. A data acquisition device according to claim 2 or 3, further comprising a switch; the information acquisition controller is an embedded controller; the control end is a PC computer; the measuring machine body, the information acquisition controller and the control end are respectively connected with the switch; configuring the measuring machine body, the information acquisition controller and the control end in the same network segment; and configuring an IP address of the measuring machine body in the information acquisition controller, and configuring the IP address of the information acquisition controller at the control end to enable the information acquisition controller to be in communication connection with the control end and the measuring machine body.
7. The data acquisition device of claim 6, wherein the transit service function comprises a listening service, a connecting service; the monitoring service is used for monitoring the connection request of the control terminal; the connection service is used for initiating a connection request to the measuring machine body.
8. The data acquisition device of claim 6, wherein the information acquisition controller is an ARM architecture processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020992733.9U CN212158679U (en) | 2020-06-03 | 2020-06-03 | Data acquisition device for measuring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020992733.9U CN212158679U (en) | 2020-06-03 | 2020-06-03 | Data acquisition device for measuring machine |
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| Publication Number | Publication Date |
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| CN212158679U true CN212158679U (en) | 2020-12-15 |
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| CN202020992733.9U Active CN212158679U (en) | 2020-06-03 | 2020-06-03 | Data acquisition device for measuring machine |
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| CN (1) | CN212158679U (en) |
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- 2020-06-03 CN CN202020992733.9U patent/CN212158679U/en active Active
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