CN212158481U - Displacement monitoring system based on machine vision - Google Patents
Displacement monitoring system based on machine vision Download PDFInfo
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- CN212158481U CN212158481U CN202021237328.2U CN202021237328U CN212158481U CN 212158481 U CN212158481 U CN 212158481U CN 202021237328 U CN202021237328 U CN 202021237328U CN 212158481 U CN212158481 U CN 212158481U
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Abstract
The utility model relates to a displacement monitoring system based on machine vision, the front end fixedly connected with non-visible light filter of the telephoto lens of this system, the rear end fixedly connected with machine vision sensor of telephoto lens, machine vision sensor below fixedly connected with servo motor, machine vision sensor and servo motor are connected with microcomputer processor data line respectively, microcomputer processor still is connected with data teletransmission module data line, a plurality of non-visible light mark fixings are fixed on the building basis of machine vision sensor monitoring, data teletransmission module and remote data receiving module wireless connection, be provided with alarm module on the remote data receiving module. The utility model discloses displacement monitoring system based on machine vision monitors the precision height, monitoring that can the continuation. And the supporting device is stable, convenient to maintain and operate and beneficial to heat dissipation of equipment.
Description
The technical field is as follows:
the utility model relates to a building displacement monitoring technology field, concretely relates to displacement monitoring system based on machine vision.
Background art:
along with the development of economic and social construction in China, more and more construction projects are provided, and the importance and the difficulty of a displacement monitoring system and a method thereof for the construction projects are highlighted day by day. As an important content of building displacement monitoring, it is particularly difficult to perform 24-hour monitoring of displacement of a construction project. The existing monitoring method for the displacement of the supporting pile top of the building engineering adopts a total station or a theodolite, and the displacement is monitored by naked eyes manually after the station is set. The defects of the existing monitoring method are mainly reflected in two aspects, on one hand, the efficiency of monitoring by an artificial vision and a total station or a theodolite is low, and the visual error of monitoring personnel is large; on the other hand, the monitoring is inconvenient in night or bad weather, and the monitoring for 24 hours is difficult to achieve. Namely, the monitoring precision and the monitoring continuity of the existing monitoring method can not meet the requirements, and human resources are consumed. And most current displacement monitoring strutting arrangement does not have the structure of sheltering from sleet crashproof, but a small number of strutting arrangement have the protection casing but the poor heat dissipation that is unfavorable for equipment long-time back of using of ventilating, and the maintenance operation is inconvenient moreover.
The utility model has the following contents:
utility model purpose:
the utility model provides a displacement monitoring system based on machine vision, its aim at solve the monitoring precision and the monitoring persistence of current monitoring method and can not reach the engineering requirement to and current strutting arrangement is unfavorable for equipment heat dissipation and the inconvenient problem of maintenance operation.
The technical scheme is as follows:
the utility model provides a displacement monitoring system based on machine vision, the front end fixedly connected with non-visible light filter of the telephoto lens of this system, the rear end fixedly connected with machine vision sensor of telephoto lens, machine vision sensor below fixedly connected with servo motor, machine vision sensor and servo motor are connected with microcomputer processor data line respectively, microcomputer processor still is connected with data teletransmission module data line, a plurality of non-visible light fixed objects are fixed on the building basis of machine vision sensor monitoring, data teletransmission module and remote data receiving module wireless connection, be provided with alarm module on the remote data receiving module.
The servo motor is fixedly arranged at the center of the support plate, the lower end face of the support plate is fixedly connected with the support, the bottom end of the support is of an inverted cone structure, the upper end face of the support plate is provided with a boss, balls are arranged in the boss and contact with the lower surface of the shell, an output shaft of the servo motor penetrates through the boss and is fixedly connected with the shell, a protective cover is fixedly arranged on the support plate and comprises a fixed plate, a passive sliding cover and an active sliding cover, the fixed plate, the radian of the passive sliding cover and the radian of the active sliding cover are consistent, the fixed plate is of a square-tube-shaped arc plate structure, the fixed plate is fixed on the upper end face of the support plate, the passive sliding cover is of a square-ring-shaped arc plate formed by an inner wall and an outer wall, a square-.
The advantages and effects are as follows:
the utility model discloses displacement monitoring system based on machine vision monitors the precision height, monitoring that can the continuation. And the supporting device is stable, convenient to maintain and operate and beneficial to heat dissipation of equipment.
Drawings
Fig. 1 is a schematic structural view of the displacement monitoring system of the present invention;
FIG. 2 is a schematic diagram of the present invention;
FIG. 3 is a side view of a machine vision sensor mount structure;
FIG. 4 is a front view of a machine vision sensor mount structure;
FIG. 5 is a schematic view of a boss configuration;
FIG. 6 is a schematic view of the structure of the joint of the fixed plate, the passive sliding cover and the active sliding cover;
FIG. 7 is a schematic flow chart of the method of the present invention;
the figure is marked with: 1. the system comprises a microcomputer processor, 2, a machine vision sensor, 3, a telephoto lens, 4, a non-visible light filter, 5, a servo motor, 5-1, an output shaft, 6, a non-visible light fixed object, 7, a data remote transmission module, 8, an alarm module, 9, a remote data receiving module, 10, a network switch, 11, a support, 12, a support plate, 12-1, a shock absorption piece, 13, a boss, 13-1, a ball, 14, a protective cover, 14-1, a fixed plate, 14-2, a passive sliding cover, 14-2-1, an inner wall, 14-2-2, an outer wall, 14-3, an active sliding cover, 15 and a shell.
Detailed Description
The technical solution of the present invention will be described in detail through the following embodiments with reference to the accompanying drawings.
The building foundation is a bearing structure below the ground of a building, such as a foundation pit, a bearing platform, a frame column, a ground beam and the like.
As shown in fig. 1-2, a displacement monitoring system based on machine vision comprises a microcomputer processor 1, a machine vision sensor 2, a telephoto lens 3, a non-visible light filter 4, a servo motor 5, a non-visible light fixed object 6, a data remote transmission module 7, an alarm module 8 and a remote data receiving module 9;
the machine vision sensor 2, the telephoto lens 3 and the invisible light filter 4 are rigidly connected to form a rigid body, the front end of the telephoto lens 3 of the system is fixedly connected with the invisible light filter 4, the rear end of the telephoto lens 3 is fixedly connected with the machine vision sensor 2, the servo motor 5 is fixedly connected below the telephoto lens 3, the machine vision sensor 2 and the servo motor 5 are connected with the microcomputer processor 1 through a network switch 10 star-shaped data line or a bus, the servo motor 5 is a bidirectional driving motor and can drive an output shaft 5-1 to rotate clockwise or anticlockwise so as to drive the telephoto lens 3 to rotate and scan circumferentially on a horizontal plane parallel to the ground, the horizontal rotation angle is 0-200 degrees, and the angle can just cover the horizontal plane of a building foundation. The microcomputer processor 1 is also connected with a data line of a data remote transmission module 7 through a network switch 10, a plurality of non-visible light fixed objects 6 are fixed on a building foundation monitored by the telephoto lens 3, the data remote transmission module 7 is wirelessly connected with a remote data receiving module 9, and an alarm module 8 is arranged on the remote data receiving module 9. The system can continuously monitor. The problems of low efficiency and large visual error of manual vision and monitoring of a total station or a theodolite are solved; the situation that monitoring is inconvenient at night or in bad weather and monitoring for 24 hours is difficult to achieve is avoided.
As shown in fig. 3-6, the servo motor 5 is fixedly arranged at the center of the support plate 12, the support plate 12 is square and is convenient for supporting the protective cover, so that the protective cover is large enough to cover and shield a rigid body, the front end of the machine vision sensor 2 is fixedly provided with the telephoto lens 3 through a connecting thread, the front end of the telephoto lens 3 is fixedly connected with the invisible light filter 4 through a connecting thread to form a rigid body, the rigid body is fixedly arranged in the shell 15, the lower end surface of the support plate 12 is fixedly connected with the support 11, the support 11 is a three-leg support, the bottom end of the support 11 is in an inverted cone shape, and the inverted cone shape is convenient for inserting the support 11 into the soil, so that the device is more. The upper end face of the support plate 12 is provided with a boss 13, and the boss 13 is higher than the plane of the support plate 12, so that the influence on the machine vision sensor 2 when a small amount of rain and snow exists on the plane of the support plate 12 is avoided. The balls 13-1 are arranged in the bosses 13, the balls 13-1 are contacted with the lower surface of the shell 15, and the balls 13-1 play a role in supporting and reducing the rotating friction force of the shell 15. An output shaft 5-1 of the servo motor 5 penetrates through the boss 13 to be fixedly connected with the shell 15, the support plate 12 is further fixedly provided with a protective cover 14, the protective cover 14 is used for shielding rain and snow and avoiding objects from impacting rigid bodies, meanwhile, the protective cover 14 is only of a shed body structure, the two sides are not shielded, the visual field of rotation photographing of the machine vision sensor 2 is not influenced, and heat dissipation of the rigid bodies is facilitated. The protective cover 14 comprises a fixed plate 14-1, a passive sliding cover 14-2 and an active sliding cover 14-3, the fixed plate 14-1, the radians of the passive sliding cover 14-2 and the active sliding cover 14-3 are the same, the fixed plate 14-1 is an arc plate structure with a square tube-shaped cross section, the fixed plate 14-1 is fixed on the upper end surface of the support plate 12 through bolts, the passive sliding cover 14-2 is an arc plate with a square ring-shaped cross section and composed of an inner wall 14-2-1 and an outer wall 14-2-2, a square ring-shaped cavity formed between the inner wall 14-2-1 and the outer wall 14-2-2 of the passive sliding cover 14-2 is clamped with the fixed plate 14-1, the active sliding cover 14-3 is an arc plate structure, and an inner cavity formed by the inner wall 14-2-1 of the passive sliding cover 14-2 is clamped with the. One end of a square annular cavity formed between the inner wall and the outer wall of the passive sliding cover 14-2 is open, the other end is closed, the open end is clamped with the fixed plate 14-1, and the closed end is clamped with the active sliding cover 14-3, namely, the thickness of the passive sliding cover 14-2 is larger than that of the fixed plate 14-1 and the active sliding cover 14-3.
The convex handle arranged on the active sliding cover 14-3 is pulled, the active sliding cover 14-3 drives the passive sliding cover 14-2 to be pulled out from the fixed plate 14-1, at the moment, the passive sliding cover 14-2 is positioned at the arc top, as the active sliding cover 14-3 is sleeved in the passive sliding cover 14-2 and the fixed plate 14-1 is also sleeved in the passive sliding cover 14-2, when rain and snow fall on the protective cover 14, the rain and snow flow down along the passive sliding cover 14-2 and cannot flow into the clamping connection part of the passive sliding cover 14-2 and the active sliding cover 14-3, and the passive sliding cover 14-2 and the fixed plate 14-1, so that the problem of rusting is avoided; when the machine vision sensor 2 needs to be adjusted, the active sliding cover 14-3 can be pushed into the passive sliding cover 14-2 to drive the passive sliding cover 14-2 to be sleeved on the fixed plate 14-1, so that the adjustment of the machine vision sensor 2 is facilitated.
The microcomputer processor 1 is an existing processor; the microcomputer processor 1 comprises a CPU, a memory, a hard disk, a display, a keyboard, a mouse and a network switch, wherein the CPU is Intel (R) core (TM) i5-3320M CPU @ 2. 6GHZ, 8GB of memory, 128G solid state hard disk, running windows 764 bit operating system, the microcomputer processor connecting machine vision sensor and servo motor driver through network switch 10 by Ethernet and data remote transmission module.
The network switch 10 is an existing switch, a network switch, and is a network device for forwarding electrical (optical) signals. It may provide an exclusive electrical signal path for any two network nodes accessing the switch. The most common switch is the ethernet switch, the utility model discloses a 4 net gapes.
The machine vision sensor 2 is a CCD photoelectric sensor industrial camera, and is a global shutter, a black-and-white channel, high resolution and high acquisition rate. The shape and size of the invisible light fixed object 6 are collected by the telephoto lens 3 through the invisible light filter 4 and fed back to the microcomputer processor 1.
The microcomputer processor 1 is connected with the machine vision sensor 2 through usb or Ethernet, the servo motor 5 is connected with the microcomputer processor 1 through a bus, the data remote transmission module 7 is connected with the microcomputer processor 1 through usb or Ethernet, the microcomputer processor can control the operation of the servo motor, meanwhile, the image of the invisible cursor fixed object 6 acquired by the machine vision sensor can be uninterruptedly processed, the displacement data is calculated through an image algorithm, the displacement data is sent to the remote data receiving and alarming module 8 through the data remote transmission module 7, and meanwhile, the data is uploaded to the cloud for permanent storage. The microcomputer processor draws an offset curve in real time and shows the curve visually.
The non-visible cursor is a non-illuminating electric light source with the main purpose of generating infrared radiation for the non-visible cursor 6. Can be a thermal radiation infrared light source, a gas discharge infrared light source or a laser infrared light source. The utility model discloses preferably laser infrared light source, non-visible light fixed object 6 is circular stainless steel construction, and the diameter is 200 millimeters, can launch cylindrical waterproof, dustproof, the semiconductor laser of the infrared light source of antidetonation, semiconductor laser is current product, its characteristics are as follows: the light emitted by the laser is emitted towards one direction, the divergence angle of the light beam is small, and the light beam is close to ideal parallel light; b, monochromaticity: the spectral width of the laser is very small, in the order of a few nanometers. It has a good monochromatic light source; c has high brightness and high energy density. The invisible positioning object 6 has the specific structure that the height is 100 mm, the inner diameter is 200mm, the outer diameter is 210 mm, the top surface of a stainless steel cylinder sealing body is sealed by toughened wear-resistant transparent glass, and the bottom surface of the stainless steel cylinder sealing body is sealed by a stainless steel flange plate with a fixed mounting hole. The sealed body is internally provided with a replaceable 18650 model battery and 5 laser infrared lamp wicks (model HG _ IR3503) which are uniformly distributed.
The infrared radiation is electromagnetic radiation with A wavelength larger than that of red light within A certain range, has A wavelength of 0.78-1000 μm, and is divided into 3 bands of near infrared (code IR-A, wavelength of 0.78-1.4 μm), intermediate infrared (IR-B, 1.4-3 μm) and far infrared (IR-C, 3-1000 μm).
The corresponding infrared light sources are referred to as near infrared, mid infrared and far infrared light sources, respectively. Infrared light sources are commonly used for heating, physiotherapy, night vision, communication, navigation, plant cultivation, livestock breeding, and the like.
The types are divided into 3 types:
1, thermal radiation infrared light source
May be black body, electrified silicon carbide rod, etc. Blackbodies are ideal thermal radiation infrared sources. Since the radiation power density of a black body is the greatest at the same temperature.
Incandescent bulbs can convert more than 75% of the input electrical energy into infrared radiation, and can be used as infrared light sources. Since the infrared radiation of over 5000nm radiated by the incandescent body is absorbed by the glass shell, the incandescent lamp is a near-infrared and mid-infrared light source. In order to fully utilize the infrared radiation of the incandescent bulb, a reflective glass shell can be adopted, and the infrared radiation is concentrated to the front through an aluminum reflecting surface at the rear part of the glass shell, so that the infrared radiation effect is further enhanced. In addition, it can also adopt quartz tube-shaped infrared incandescent lamp as infrared light source, it utilizes halogen-tungsten circulation principle to work, its volume is small, mechanical strength is high, it is convenient for installation and use, and its service life can be up to above 5000 hr.
After being electrified and heated, the silicon carbide rod is similar to black body radiation within the wavelength range of 2000-20000 nm, and is a medium and far infrared light source.
The surface of the heating object is coated with oxides of titanium, zirconium, chromium, manganese, iron, nickel and silicon or carbides of boron and silicon to form a far infrared light source.
2, gas discharge infrared light source
Some gas discharge light sources produce infrared radiation when discharging and can be used as infrared light sources. The spectrum of the xenon lamp is continuous and strong radiation is generated in a near infrared region, and the xenon lamp is often used as a solar simulation light source and a heat source for smelting special metals or materials; the infrared radiation is easy to modulate and can be used for infrared communication.
3, laser infrared light source
Some lasers can be used as infrared light sources, and yttrium aluminum garnet or neodymium glass solid-state lasers are used, which have the radiation wavelength of 1064nm and are near-infrared light sources.
Semiconductor lasers made of different materials can be used as infrared light sources from near infrared to far infrared bands at different working temperatures.
Preferably a third laser infrared source, to fix the object at the point to be monitored.
The telephoto lens 3 is a conventional single lens reflex camera lens with a long focal length. The front end of the telephoto lens 3 is connected with the non-visible light filter 4, so that visible light with wavelength less than 940 nanometers can be filtered, the non-visible light with wavelength from 940 nanometers to 1000 nanometers penetrates into the telephoto lens, the telephoto lens is not influenced by other light rays, the penetrability is bypassed, and 24-hour monitoring can be realized in severe weather or at night. The rear end of the telephoto lens 3 is connected with the machine vision sensor 2. The telephoto lens 3 is a single lens reflex camera lens with a long focal length. The preferred model is EF 400mm f/2. 8L IS USM, it IS that the canon telephoto lens front end connects the non-visible light filter, and filter diameter 52mm (plug-in type), can filter the visible light below 940 nanometers wavelength, avoid the interference of visible light. The rear end of the lens is connected with a C-shaped interface of the machine vision sensor.
The servo motor 5 is a high-precision motor, an absolute position encoder with the resolution of 262144 pulses/revolution can accurately stop at a specified angular position, and the repetition precision is high. The rotation angle is controlled by the microcomputer processor 1. The servo motor 5 is a high-precision Mitsubishi servo MR-J3 motor, can be accurately stopped at a specified angle position, and is high in repetition precision. The rotation angle is controlled by the microcomputer processor 1. The MR-J3 series matched high-performance servo motor encoder adopts an absolute position encoder with the resolution of 262144 pulses/revolution, improves the frequency response of a speed loop to 900HZ and has high-speed/large-torque characteristics.
The data remote transmission module 7 is a DTU data remote transmission module, is a wireless mobile network, and transmits the calculation data of the microcomputer processor 1 to the remote data receiving module 9 and the alarm module 8 thereof. The DTU data remote transmission module is an existing product, and can be purchased in the type: WL-4010/40304G LTE DTU is full network communication, and can transmit the data calculated by the microcomputer processor to the remote data receiving module and the alarm module 8 thereof through the wireless network.
The remote data receiving module 9 and the alarm module 8 thereof are a mobile phone APP for running monitoring data, or a computer for running monitoring alarm software, and can receive data sent by the data remote transmission module 7. And the staff can be informed conveniently and timely.
The machine vision sensor 2 is a common industrial camera, in particular a CDD machine vision sensor, having the following characteristics:
resolution (Resolution): the number of pixel points (Pixels) of the image acquired by the camera each time is 640 x 480, and the number of the pixel points of the industrial camera selected at this time directly corresponds to the number of the pixel points of the photoelectric sensor.
Pixel depth (PixelDepth): i.e., the number of bits per pixel of data, 8 bits are used.
Maximum Frame Rate (Frame Rate)/Line frequency (Line Rate): the rate at which the camera captures the transmitted images is typically 25 Frames per second for the Frames captured by the area-array camera (Frames/Sec).
Exposure mode (Exposure) and Shutter speed (Shutter): the area-array camera is adopted for frame exposure, and the shutter speed is high.
Pixel Size (Pixel Size): the size of the picture elements and the number of the picture elements (resolution) jointly determine the size of the target surface of the camera. The camera pixel size is 3 μm.
Spectral response characteristics (Spectral Range): the image element sensor has the sensitivity characteristic to different light waves, the response range is 350 nm-1000 nm, and a non-visible light filter 4 is added in front of a target surface of a camera to filter visible light rays and avoid visible light interference.
As shown in fig. 7, a displacement monitoring system method based on machine vision includes the following steps:
firstly, installing a displacement monitoring system based on machine vision;
the visual monitoring assembly is fixed at a longitudinal and transverse junction point which is distant from a building foundation, the gravity center of the visual monitoring assembly is 2-3 meters from the ground, a plurality of invisible light fixed objects 6 are uniformly and fixedly arranged at pile top displacement monitoring points around the building foundation, the distance between the monitoring points is 8-15 meters, all structures of a displacement monitoring system based on machine vision are connected, and debugging and standby are carried out, and the aperture and the focal length of a telephoto lens are automatically adjusted, so that the circular invisible light fixed objects 6 of the monitoring points are clearly visible. The invisible cursor fixed object 6 is fixed by the existing method, and a flange arranged at the bottom of the invisible cursor fixed object is fixed on a building foundation through bolts.
Calibrating the monitoring points, and acquiring the coordinates of the monitoring point 0 on the day a according to an acquisition method;
day a zero acquisition cycle
(1) Adjusting the position angle of the machine vision sensor 2 according to the monitoring point 0 of the invisible cursor fixed object 6: the output shaft 5-1 of the servo motor 5 is controlled by the microcomputer processor 1 to drive the rigid body connected with the invisible light filter 4, the telephoto lens 3 and the machine vision sensor 2 thereof to rotate to the angle of the monitoring point 0 fixed with the invisible light fixed object 6.
(2) Image acquisition: the microcomputer processor 1 controls the machine vision sensor 2 to collect images and collects black and white images of the non-visible cursor fixed object 6.
(3) Image processing: and (3) performing smooth filtering processing on the black and white image acquired in the step (2), and performing threshold segmentation processing. The median filtering is a nonlinear signal processing technology which is based on the ordering statistical theory and can effectively inhibit noise, and the basic principle of the median filtering is to replace the value of one point in a digital image or a digital sequence by the median of all point values in a neighborhood of the point, so that the surrounding pixel values are close to the true values, and isolated noise points are eliminated. The method is to sort the pixels in the plate according to the size of the pixel value by using a two-dimensional sliding template with a certain structure, and generate a monotonously ascending (or descending) two-dimensional data sequence.
(4) Data processing: the center coordinates X0_0 and Y0_0 and the diameter d of the invisible cursor fixed object 6 in units of pixels are calculated using the area of the specified gray value image of the image processing algorithm and the center algorithm.
(5) And (3) converting the actual size: the actual diameter D of the invisible fixation object is divided by D to convert the actual size represented by each pixel in the image. The microprocessor 1 automatically records the data X0_0 and Y0_0 of the point, automatically saves the records and uploads the records to the cloud.
(6) Collecting all data: execution continues from 1 to 4 to obtain second monitor point data X0_1 and Y0_ 1. And obtaining nth monitoring points X0_ n and Y0_ n within the range of 200 ℃, automatically saving the records to a hard disk and uploading the records to a cloud.
(7) Stopping collection: and stopping the rotation of the servo motor and stopping the acquisition.
(8) Resetting the servo motor 5: i.e. the servo motor 5 returns to the starting position of step 1 to await the next cycle of acquisition.
Step three, the first collection period on the day a
Repeating the steps 1 to 8 of the acquisition method of the zeroth acquisition cycle to obtain the data of the first acquisition cycle
X1_0，Y1_0；X1_1，Y1_1；X1_n Y1_n
And automatically storing the record to a hard disk and uploading the record to the cloud.
Step four, the second acquisition period of the day a
Repeating 1 to 8 times of the acquisition method of the zeroth acquisition cycle to obtain data of the second acquisition cycle
X2_0，Y2_0；X2_1，Y2_1；X2_n，Y2_n
And automatically storing the record to a hard disk and uploading the record to the cloud.
Step five, the ith acquisition cycle on the day a
And repeating 1 to 8 times of the acquisition method of the acquisition cycle of the zeroth time to obtain data of the acquisition cycle of the ith time in the day a, automatically storing and recording the data to a hard disk and uploading the data to a cloud. I is more than or equal to 1 and less than or equal to 24; and on the a +1 th day, acquiring the data of the i-time acquisition period of the a +1 th day according to an acquisition method, automatically storing and recording the data to a hard disk and uploading the data to a cloud end, wherein the monitoring period is in days until the day after monitoring is finished.
The interval between the ith acquisition cycle and the last acquisition cycle is 1 hour or 2 hours. When the interval of the acquisition period is 1 hour, the total acquisition time is 24 times in one day, i is less than or equal to 24, and when the interval of the acquisition period is 2 hours, the total acquisition time is 12 times in one day, i is less than or equal to 12. If the acquisition period is less than 1 hour, the data of the monitoring point is stable, and data interference is caused; if the acquisition period is longer than 2 hours, the interval time of the acquisition period is longer, so that the displacement is not easy to monitor in time, and an alarm is given in time.
Step six, calculating the pile top displacement
Calculating the average value of each monitoring point on the a +1 th day; xn _ M is 1/i sigma Xn, Yn _ M is 1/i sigma Yn, and subtraction operation is carried out on the average values Xn _ Mp and Yn _ Mp of all monitoring points in the same acquisition period at the same time on the day a, so that the offset is calculated. And calculating the average values Xn _ M and Yn _ M of all the monitoring points on the day a, namely Xn _ Mp and Yn _ Mp _ n in the pile top displacement on the next day, and the like.
Because the wave fluctuation of each monitoring point data is large due to weather change or construction progress change of each monitoring point, false alarm can be avoided in average value calculation, and unnecessary calculation amount is reduced.
The monitor point 0 is shifted in the X direction by (X0_ M-X0 _ Mp) × K — BX _0
The offset of monitor point 0 in the Y direction is (Y0_ M-Y0 _ Mp) × K ═ BY _0
The offset of the first monitoring point in the X direction is (X1_ M-X1 _ Mp) × K ═ BX _1
The offset of the first monitoring point in the Y direction is (Y1_ M-Y1 _ Mp) × K ═ BY _1
The offset of the second monitoring point in the X direction is (X2_ M-X2 _ Mp) × K ═ BX _2
The offset of the second monitoring point in the Y direction is (Y2_ M-Y2 _ MP) K ═ BY _2
The shift amount of the nth monitoring point in the X direction is (Xn _ M-Xn _ Mp) × K ═ BX _ n
The offset of the nth monitoring point in the Y direction is (Yn _ M-Yn _ Mp) × K ═ BY _ n
Step seven, judging whether to alarm
The microcomputer processor 1 draws the data curves of all the monitoring points on the a +1 th day and the deviation curves of the monitoring point data on the a +1 th day and the a th day in real time, and the data curves are visualized. The offset transmits the calculation data of the microcomputer processor 1 to a remote data receiving 9 and an alarm module 8 thereof through a data remote transmission module 7 and a wireless mobile network. If the distance exceeds 5mm, an alarm is given, and if the distance does not exceed 5mm, no alarm is given.
And step eight, repeating the steps to complete automatic monitoring and automatic alarming.
The acquisition method in the first step to the fifth step comprises the following steps:
1) adjusting the initial position angle of the machine vision sensor 2 according to the position of the monitoring point 0 of the invisible cursor fixed object 6: the microcomputer processor 1 controls the output shaft 5-1 of the servo motor 5 to drive the rigid body connected with the invisible light filter 4, the telephoto lens 3 and the machine vision sensor 2 thereof to rotate to the position angle fixed with the monitoring point 0 of the invisible light fixed object 6.
2) Image acquisition: the microcomputer processor 1 controls the machine vision sensor 2 to collect images and collects black and white images of the non-visible cursor fixed object 6.
3) Image processing: carrying out median filtering processing on the black and white image collected in the step 2), and then carrying out threshold segmentation processing. The median filtering method in the image processing method comprises two-dimensional median filtering output
g(x,y)＝med{f(x-k,y-l),(k,l∈W)} (1)
Where f (x-k, y-l) is the original image, g (x, y) is the processed image, and W is the two-dimensional template, typically a 5 x 5 region.
4) Data processing: the center coordinates X0_0 and Y0_0 and the diameter d of the invisible cursor fixed object 6 in units of pixels are calculated using the area of the specified gray value image of the image processing algorithm and the center algorithm.
The area of the gray value image is calculated by calculating the diameter d according to the area value
S＝{(r,c)∈R|Gmin<＝Fr.c<＝Gmax} (2)
Wherein, S is an output point area, (R, c) is a certain point, R is a specified range point in which the gray value is located, Gmin is 0, Fr.c is the gray value of a certain point, and Gmax is 255.
The central algorithm formula of the gray-value image is,
wherein, X is a horizontal axis coordinate, Y is a vertical axis coordinate, W is an image pixel width, H is an image pixel height, and f (i, j) represents a gray value at a pixel point (i, j).
5) And (3) converting the actual size: and (3) converting the actual coordinate data according to a conversion actual size formula, automatically recording the data X0_0 and Y0_0 of the point by the computer processor and the network switch (1), automatically storing the record and uploading the record to the cloud.
The actual size formula is:
K＝D/d (5)
wherein K is a constant; d is the actual diameter in mm; d is the calculated diameter in units of number of pixels.
6) Collecting all data: and continuously executing 1) to 4) to obtain second monitoring point data X0_1 and Y0_1, obtaining an nth monitoring point X0_ n and Y0_ n within the range of 200 degrees, wherein n is more than or equal to 2, automatically storing records and uploading to the cloud.
7) Stopping collection: and stopping the rotation of the servo motor and stopping the acquisition.
8) Resetting the servo motor 5: namely, the servo motor 5 returns to the initial position of the step 1) to wait for the next period of acquisition.
The interval between the ith acquisition cycle and the last acquisition cycle is 1 hour or 2 hours. When the interval of the acquisition period is 1 hour, the total acquisition time is 24 times in one day, i is less than or equal to 24, and when the interval of the acquisition period is 2 hours, the total acquisition time is 12 times in one day, i is less than or equal to 12.
Example 1
A displacement monitoring system based on machine vision comprises a microcomputer processor 1, a machine vision sensor 2, a telephoto lens 3, a non-visible light filter 4, a servo motor 5, a non-visible light fixed object 6, a data remote transmission module 7, an alarm module 8 and a remote data receiving module 9;
the machine vision sensor 2, the telephoto lens 3 and the invisible light filter 4 are rigidly connected to form a rigid body, the front end of the telephoto lens 3 of the system is fixedly connected with the invisible light filter 4, the rear end of the telephoto lens 3 is fixedly connected with the machine vision sensor 2, the servo motor 5 is fixedly connected below the machine vision sensor 2, the machine vision sensor 2 and the servo motor 5 are connected with the microcomputer processor 1 through a network switch 10 star-shaped data line or a bus, the servo motor 5 is a bidirectional driving motor and can drive an output shaft 5-1 to rotate clockwise or anticlockwise so as to drive the telephoto lens 3 to rotate and scan circumferentially on a horizontal plane parallel to the ground, the horizontal rotation angle is 0-200 degrees, and the angle can just cover the horizontal plane of a building foundation. The microcomputer processor 1 is also connected with a data line of a data remote transmission module 7 through a network switch 10, a plurality of invisible light fixed objects 6 are fixed on a building foundation monitored by the machine vision sensor 2, the data remote transmission module 7 is wirelessly connected with a remote data receiving module 9, and an alarm module 8 is arranged on the remote data receiving module 9.
A monitoring method of a building foundation pile top displacement monitoring system based on machine vision comprises the following steps:
firstly, installing a displacement monitoring system based on machine vision;
when a displacement point of a building foundation pile top, a displacement point of a concrete structure or a steel member to be monitored, any number of fixed invisible light fixed objects 6 can be fixed, in the embodiment, 5 invisible light fixed objects 6 are explained and marked as a monitoring point 0, a monitoring point 1, a monitoring point 2, a monitoring point 3 and a monitoring point 4. The monitoring points of the corner points of the building foundation corresponding to the six points are spaced by 8-12 meters, and are specifically selected according to the actual situation, wherein the spacing between the monitoring points is 10 meters in the embodiment. A servo motor 5 is fixed, a rigid body (consisting of a non-visible light filter, a telephoto lens and a machine vision sensor) is connected to an output shaft 5-1 of the servo motor 5 in a threaded mode, the distance between the rigid body and a building foundation is set according to actual conditions, and the machine vision sensor is guaranteed to cover all monitoring points. The origin position of the servo motor is adjusted to be in the starting point direction of the monitoring point.
The machine vision sensor, the microcomputer processor and the data remote transmission module are connected by a kilomega network cable to form a local area network, a remote data receiving terminal is operated, and wireless communication connection with the data remote transmission module is established.
And confirming the origin angle position data of the servo motor, the angle position of the monitoring point 0 and the angle positions of the monitoring points 1-4. And adjusting the aperture and the focal length of the telephoto lens to enable the circular non-visible cursor fixed object 6 at the monitoring point to be clearly visible.
And operating an origin point return instruction of the servo motor 5 to prepare for collecting the non-visible cursor fixed object 6 of the monitoring point.
Calibrating the monitoring points, and acquiring the coordinates of the monitoring point 0 on the first day according to an acquisition method;
adjusting the position angle of the machine vision sensor 2 according to the monitoring point 0 of the invisible cursor fixed object 6: the output shaft 5-1 of the servo motor 5 is controlled by the microcomputer processor 1 to drive the rigid body connected with the invisible light filter 4, the telephoto lens 3 and the machine vision sensor 2 thereof to rotate to the angle of the monitoring point 0 fixed with the invisible light fixed object 6.
The servomotor 5 is started and rotated counterclockwise at a rotation speed of 10 revolutions/second. The invisible light fixed object 6 is captured at the monitoring point 0, the image is subjected to smooth filtering processing, the invisible light fixed object 6 of the monitoring point 0 is divided through a threshold value, the area of the specified gray value image of the image processing algorithm and a central algorithm are utilized, the central coordinate of the calibrated object with the pixel as a unit is calculated to be 257/315, the diameter is 100, 200mm/100 is 2mm, namely, one pixel represents 2 mm. And automatically saving the records and uploading the records to the cloud.
Collecting all data: continuing to perform the acquisition steps 1) to 4) to obtain the second monitoring point data X0_1 and Y0_1 on the first day. And obtaining nth monitoring points X0_ n and Y0_ n within the range of 180 degrees, automatically saving the records to a hard disk and uploading the records to a cloud.
The invisible fixed object is captured at the monitoring point 1, and the center coordinates 123/321 in units of pixels are calculated through the same operation. And the servo motor operates to the next monitoring point after the monitoring point 1 is snapshot.
The invisible fixed object is captured at the monitoring point 2, and the center coordinates 40/324 in units of pixels are calculated through the same operation. And the servo motor operates to the next monitoring point after the monitoring point 2 is snapshot.
The invisible fixed object is captured at the monitoring point 3, and the center coordinates 43/480 in pixels are calculated by the same operation. And after the servo motor shoots the monitoring point 3, the servo motor moves to the next monitoring point.
The invisible fixed object is captured at the monitoring point 4, and the center coordinates 123/700 in pixels are calculated by the same operation. After the servo motor takes a snapshot of the monitoring point 4, the servo motor runs the original point to return an instruction, and waits for taking a snapshot in the next period (the second period).
Stopping collection: and stopping the rotation of the servo motor and stopping the acquisition.
Resetting the servo motor 5: namely, the servo motor 5 returns to the initial position of the step 1) to wait for the next period of acquisition.
Step three, collecting the cycle for the first time; after the zero-time acquisition period is finished, delaying for 1 hour, obtaining first-time acquisition period data according to an acquisition method, automatically storing and recording the first-time acquisition period data to a hard disk and uploading the first-time acquisition period data to a cloud end; each time the time is delayed for 1 hour, the acquisition of an acquisition period is carried out, and the acquired data is automatically stored and recorded to a hard disk and uploaded to the cloud;
and step four, calculating the offset.
Calculating the average value of each monitoring point acquired in the ith acquisition period; xn _ M is 1/i sigma Xn, Yn _ M is 1/i sigma Yn, and the subtraction operation is carried out on the average value of each monitoring point in the previous day acquisition period to calculate the offset.
The coordinates of the monitoring point 0 are unchanged, the coordinates of the monitoring point 1 are unchanged, the coordinates of the monitoring point 2 are unchanged, the coordinates of the monitoring point 3 are unchanged, and the coordinates of the monitoring point 4 are unchanged.
And fifthly, subtracting the mean data of each monitoring point after the ith acquisition period from the mean data of each monitoring point in the previous day to obtain that the offset is 0mm and less than 5mm, and not alarming.
And step six, automatically storing all coordinate data. And uploading the data to a cloud terminal, and sending the data to a remote data receiving terminal mobile phone of a relevant person through a DTU data remote module. And completing automatic monitoring.
And seventhly, repeating the steps, and automatically storing all coordinate data. And uploading the data to a cloud terminal, and sending the data to a remote data receiving terminal mobile phone of a relevant person through a DTU data remote module. And completing automatic monitoring and alarming.
Claims (2)
1. A displacement monitoring system based on machine vision is characterized in that: the front end fixedly connected with of telephoto lens (3) of this system is non-visible light filter (4), the rear end fixedly connected with machine vision sensor (2) of telephoto lens (3), machine vision sensor (2) below fixedly connected with servo motor (5), machine vision sensor (2) and servo motor (5) are connected with microcomputer processor (1) data line respectively, microcomputer processor (1) still is connected with data teletransmission module (7) data line, a plurality of non-visible light fixed objects (6) are fixed on the building basis of machine vision sensor (2) monitoring, data teletransmission module (7) and remote data receiving module (9) wireless connection, be provided with alarm module (8) on remote data receiving module (9).
2. The machine-vision-based displacement monitoring system of claim 1, wherein: the servo motor (5) is fixedly arranged at the center of the support plate (12), the lower end face of the support plate (12) is fixedly connected with the support (11), the bottom end of the support (11) is of an inverted cone structure, the upper end face of the support plate (12) is provided with a boss (13), a ball (13-1) is arranged in the boss (13), the ball (13-1) contacts the lower surface of the shell (15), an output shaft (5-1) of the servo motor (5) penetrates through the boss (13) to be fixedly connected with the shell (15), the support plate (12) is also fixedly provided with a protective cover (14), the protective cover (14) comprises a fixed plate (14-1), a passive sliding cover (14-2) and an active sliding cover (14-3), the radians of the fixed plate (14-1), the passive sliding cover (14-2) and the active sliding cover (14-3) are consistent, and the fixed plate (14-, the fixed plate (14-1) is fixed on the upper end face of the support plate (12), the passive sliding cover (14-2) is an arc-shaped plate which is composed of an inner wall (14-2-1) and an outer wall (14-2-2) and has a square annular cross section, a square annular cavity formed between the inner wall (14-2-1) and the outer wall (14-2-2) of the passive sliding cover (14-2) is clamped with the fixed plate (14-1), the active sliding cover (14-3) is of an arc-shaped plate structure, and an inner cavity formed by the inner wall (14-2-1) of the passive sliding cover (14-2) is clamped with the active sliding cover (14-3).
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| CN116815835A (en) * | 2023-08-28 | 2023-09-29 | 四川合众精准科技有限公司 | Deep horizontal displacement monitoring system and monitoring method based on machine vision |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116815835A (en) * | 2023-08-28 | 2023-09-29 | 四川合众精准科技有限公司 | Deep horizontal displacement monitoring system and monitoring method based on machine vision |
| CN116815835B (en) * | 2023-08-28 | 2023-11-21 | 四川合众精准科技有限公司 | Deep horizontal displacement monitoring system and monitoring method based on machine vision |
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