CN212153496U - A grader scraping working device based on rotary translation mechanism - Google Patents
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Abstract
一种基于回转平动机构的平地机刮土工作装置,包括机架、第一回转台、平动机构、第二回转台、铲刀机构,所述第一回转台通过转动副安装在机架上,可相对机架转动,所述平动机构为平面双连杆四杆机构,且构成平行四边形结构,包括纵梁、第一连杆、第二连杆、动平台,纵梁固定安装在第一回转台上,第一连杆、第二连杆两端均与纵梁和动平台连接,在第一直线驱动器驱动作用下,动平台可相对第一回转台平动;所述第二回转台通过转动副安装在动平台上,可相对动平台转动;所述铲刀机构可实现铲刀侧移及转动;该种平地机刮土工作装置在作业中可实现铲刀六自由度运动,相比现有平地机不仅灵活性好、运动耦合度低,而且不含球铰,具有更好的刚性和稳定性。
A grader scraping working device based on a rotary translation mechanism, comprising a frame, a first rotary table, a translation mechanism, a second rotary table, and a blade mechanism, wherein the first rotary table is installed on the frame through a rotating pair It can be rotated relative to the frame. The translation mechanism is a plane double-link four-bar mechanism, and forms a parallelogram structure, including a longitudinal beam, a first link, a second link, and a moving platform. The longitudinal beam is fixedly installed on the On the first rotary table, both ends of the first connecting rod and the second connecting rod are connected with the longitudinal beam and the moving platform, and under the driving action of the first linear drive, the moving platform can translate relative to the first rotating platform; The second rotary table is installed on the moving platform through the rotating pair, and can rotate relative to the moving platform; the blade mechanism can realize the lateral movement and rotation of the blade; the scraping working device of the grader can realize six degrees of freedom of the blade during operation Compared with the existing motor grader, it not only has good flexibility and low degree of motion coupling, but also does not contain spherical joints, so it has better rigidity and stability.
Description
技术领域technical field
本实用新型涉及铲土运输机械领域的平地机,特别是一种基于回转平动机构的平地机刮土工作装置。The utility model relates to a grader in the field of shovel transportation machinery, in particular to a grader scraping working device based on a rotary translation mechanism.
背景技术Background technique
平地机是一种用于大面积土地平整或整形,边坡填补或切削刮平,冬季破冰除雪作业的铲土运输机械,是道路工程、农业工程、水利工程、国防工程等基础建设中用于土方整形施工的专用机械。其中刮土工作装置是平地机最重要的工作装置,主要由前机架、摆架、牵引架、铲刀装置组成;为了满足土地平整或整形,刮土工作装置需要精确实现铲刀六自由度空间运动,即铲刀升降、铲刀倾斜、铲刀回转、铲刀侧移(铲刀相对于机架左、右侧伸)、刮刀直移(沿机械行驶方向)、铲刀切削角改变、铲刀随回转圈一起侧移(即牵引架引出),其中刮刀直移通过机械直线行驶实现,铲刀切削角改变则由人工或者液压缸实现。Motor grader is a kind of shovel and transport machinery used for large-area land leveling or shaping, slope filling or cutting and leveling, and ice-breaking and snow-removing operations in winter. Special machinery for earthwork shaping construction. Among them, the scraping working device is the most important working device of the grader. It is mainly composed of the front frame, the swing frame, the traction frame and the blade device. In order to meet the requirements of land leveling or shaping, the scraping working device needs to accurately realize the six degrees of freedom of the blade. Spatial movement, that is, blade lift, blade tilt, blade rotation, blade side movement (the blade extends left and right relative to the frame), blade straight movement (in the direction of machine travel), blade cutting angle change, The blade moves sideways with the turning circle (that is, the draw frame is drawn out), and the straight movement of the blade is realized by mechanical straight-line driving, and the change of the cutting angle of the blade is realized manually or by a hydraulic cylinder.
虽然现有平地机从诞生到现在已有几十年历史,但其基本结构并未发生大的改变,因此也存在一些固有问题,例如,现有平地机通过摆架实现铲刀倾斜,难以实现精确的倾斜角度控制;牵引架分为A型结构和T型结构,但不论哪种结构,为了实现牵引架引出,牵引架与前机架之间均通过铰接球头连接,而球铰不仅成本高,而且可靠性差,为了实现铲刀回转,牵引架上安装有大型转盘,重量大、成本高;现有刮土工作装置采用并联空间机构,机构耦合度高,铲刀控制系统复杂,难以实现高精度运动控制;现有刮土工作装置采用并联空间机构虽然保证了刮刀灵活性,但运动空间小,特别是牵引架引出距离小,引出后铲刀升降高度小,限制了铲刀作业空间,铲刀升降过程无法实现平动等等。这是平地机技术发展几十年来未能解决的棘手问题,一定程度上制约了平整或整形施工技术的进一步提升。Although the existing motor grader has been in existence for decades, its basic structure has not changed greatly, so there are some inherent problems. Precise control of the inclination angle; the traction frame is divided into A-type structure and T-shaped structure, but no matter which structure, in order to realize the extraction of the traction frame, the traction frame and the front frame are connected by a hinged ball joint, and the ball joint not only costs high and poor reliability. In order to realize blade rotation, a large turntable is installed on the traction frame, which is heavy and costly; the existing scraping working device adopts a parallel space mechanism, which has a high degree of mechanism coupling and a complex blade control system, which is difficult to achieve. High-precision motion control; although the existing scraping working device adopts a parallel space mechanism to ensure the flexibility of the scraper, the movement space is small, especially the draw-out distance of the traction frame is small, and the lifting height of the blade after the lead-out is small, which limits the working space of the blade. The blade lifting process cannot achieve translation and so on. This is a thorny problem that has not been solved in the development of grader technology for decades, which restricts the further improvement of leveling or shaping construction technology to a certain extent.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种基于回转平动机构的平地机刮土工作装置,克服现有平地机刮土工作装置机构耦合度高,高精度运动控制困难,铲刀灵活性差,运动空间小等问题,满足土地平整或整形作业的高精度、高灵活性、大工作空间要求。The purpose of the utility model is to provide a grader scraping working device based on the rotary translation mechanism, which overcomes the high coupling degree of the existing grader scraping working device, the difficulty of high-precision motion control, the poor flexibility of the blade, and the small movement space. It can meet the requirements of high precision, high flexibility and large working space for land leveling or shaping operations.
一种基于回转平动机构的平地机刮土工作装置,包括机架、第一回转台、平动机构、第二回转台、铲刀机构,所述机架一端与前车架连接,另一端与后车架连接,所述第一回转台通过第一转动副安装在机架上,由第一驱动元件驱动,所述第一驱动元件为液压马达或电机,在其驱动作用下,第一回转台可相对机架转动,配合平动机构可实现铲刀机构引出,现有平地机依赖摆架实现铲刀随回转圈侧移(即牵引架引出)时,铲刀运动为复杂空间运动,而第一回转台配合平动机构不仅可实铲刀机构大距离引出,而且操纵控制简单,配合第二回转台,可以实现铲刀机构平动以及精确引出控制。另外,相比现有平地机牵引架通过球铰与机架连接的方式,该种基于回转平动机构的平地机刮土工作装置利用第一回转台与机架连接,大幅提升了结构刚度以及抗负载能力,提升了铲刀机构平整或整形时的稳定性。A grader scraping working device based on a rotary translation mechanism, comprising a frame, a first rotary table, a translation mechanism, a second rotary table, and a blade mechanism, wherein one end of the frame is connected with the front frame, and the other end Connected with the rear frame, the first turntable is mounted on the frame through the first rotating pair, and is driven by a first driving element, the first driving element is a hydraulic motor or an electric motor, under its driving action, the first The rotary table can be rotated relative to the frame, and with the translation mechanism, the blade mechanism can be drawn out. When the existing motor grader relies on the swing frame to realize the side movement of the blade with the rotary ring (that is, the draw frame is drawn out), the blade movement is a complex space movement. The first rotary table and the translation mechanism can not only lead out the blade mechanism at a large distance, but also have simple operation and control, and cooperate with the second rotary table to realize the translation and precise extraction of the blade mechanism. In addition, compared with the existing method in which the traction frame of the grader is connected to the frame through a ball joint, the scraper working device of the grader based on the rotary translation mechanism uses the first rotary table to connect with the frame, which greatly improves the structural rigidity and The anti-load capacity improves the stability of the blade mechanism when leveling or shaping.
所述平动机构为平面机构,包括纵梁、第一连杆、第二连杆、动平台,所述纵梁、第一连杆、第二连杆、动平台组成平面双连杆四杆机构,所述纵梁固定安装在第一回转台上,第一连杆一端通过第二转动副与纵梁连接,另一端通过第三转动副与动平台连接,所述第二连杆一端通过第四转动副与纵梁连接,另一端通过第五转动副与动平台连接;所述第二转动副与第三转动副之间的孔心距,它和第四转动副与第五转动副之间的孔心距相同,所述第四转动副与第二转动副之间的孔心距,它和第五转动副与第三转动副之间的孔心距相等,因此所述纵梁、第一连杆、第二连杆、动平台构成平行四边形结构;所述第二转动副与第四转动副之间的孔心连线和第一转动副的回转轴线平行,因此当平动机构运动时,第五转动副与第三转动副之间的孔心连线,它始终和第一转动副的回转轴线平行,即动平台始终相对第一回转台平动;所述第二连杆由第一直线驱动器驱动,所述第一直线驱动器一端通过第六转动副与第一回转台连接,另一端通过第七转动副与第二连杆连接,所述第一直线驱动器为液压缸或伺服电动缸。The translation mechanism is a plane mechanism, including a longitudinal beam, a first connecting rod, a second connecting rod, and a moving platform. The longitudinal beam, the first connecting rod, the second connecting rod, and the moving platform form a plane two-link four-bar. The longitudinal beam is fixedly installed on the first turntable, one end of the first connecting rod is connected to the longitudinal beam through a second rotating pair, the other end is connected to the moving platform through a third rotating pair, and one end of the second connecting rod is connected to the moving platform through a third rotating pair. The fourth rotating pair is connected to the longitudinal beam, and the other end is connected to the moving platform through the fifth rotating pair; the hole center distance between the second rotating pair and the third rotating pair is the same as the fourth rotating pair and the fifth rotating pair The center-to-center distance between the holes is the same, and the center-to-hole distance between the fourth rotating pair and the second rotating pair is the same as the center-to-hole distance between the fifth rotating pair and the third rotating pair, so the longitudinal beam , The first connecting rod, the second connecting rod, and the moving platform form a parallelogram structure; the hole center connection line between the second rotating pair and the fourth rotating pair is parallel to the rotation axis of the first rotating pair, so when the translation mechanism moves When , the hole center line between the fifth rotating pair and the third rotating pair is always parallel to the rotation axis of the first rotating pair, that is, the moving platform always translates relative to the first rotating platform; the second connecting rod is connected by the first rotating pair. Driven by a linear drive, one end of the first linear drive is connected with the first turntable through the sixth rotating pair, and the other end is connected with the second connecting rod through the seventh rotating pair, and the first linear drive is a hydraulic cylinder or Servo electric cylinder.
在实际工程应用中,当该种新型平地机置于水平地面上,此时第一回转台回转轴线与地面垂直,当第一直线驱动器伸缩时,带动第二连杆绕第四转动副上下摆动,动平台在第一连杆配合下将相对地面以及第一回转台实现上下平动,在第一回转台、平动机构、第二回转台配合下,该种基于回转平动机构的平地机刮土工作装置可实现铲刀机构在升降、倾斜移动、侧移等动作的平动,相比现有平地机铲刀复杂的耦合运动控制,有效降低了铲刀控制难度,更好的满足施工要求;相比现有平地机刮土工作装置依赖复杂的耦合空间运动实现铲刀运动,采用平动机构的该种平地机刮土工作装置运动准确性、可控性、稳定性等动态性能更好,更能满足铲刀机构高质量的平整或整形施工技术要求。In practical engineering applications, when this new type of motor grader is placed on a level ground, the axis of rotation of the first turntable is perpendicular to the ground, and when the first linear drive extends and retracts, it drives the second link to go up and down around the fourth rotating pair Swing, the moving platform will translate up and down relative to the ground and the first rotary table under the cooperation of the first link. The scraper working device can realize the translation of the blade mechanism in lifting, tilting, side shifting and other actions. Compared with the complex coupling motion control of the existing grader blade, it effectively reduces the difficulty of blade control and better satisfies the Construction requirements: Compared with the existing grader scraping working device which relies on complex coupling space motion to realize blade movement, the dynamic performance of this kind of grader scraping working device with translation mechanism, such as movement accuracy, controllability and stability Better, it can better meet the high-quality leveling or shaping construction technical requirements of the blade mechanism.
所述第二回转台通过第八转动副与动平台连接,所述第二回转台由第二驱动元件驱动,在其驱动下,第二回转台相对动平台旋转,满足铲刀机构平整或整平作业需要,所述第八转动副的回转轴线与第一转动副的回转轴线平行,所述第二驱动元件为液压马达或电机。The second rotary table is connected with the moving platform through the eighth rotation pair, and the second rotary table is driven by the second driving element. The leveling operation requires that the rotation axis of the eighth rotation pair is parallel to the rotation axis of the first rotation pair, and the second driving element is a hydraulic motor or an electric motor.
所述铲刀机构包括支撑板、第一滑板、第二滑板、铲刀,所述支撑板通过第九转动副与第二回转台连接,所述第九转动副回转轴线与第八转动副的回转轴线垂直,所述支撑板由第三驱动元件驱动,所述第三驱动元件为液压马达或电机,在其驱动作用下,支撑板可相对第二回转台转动,进而实现铲刀机构倾斜,满足边坡平整及整形作业需要,相比现有平地机依赖复杂的耦合运动或手动调节铲刀倾斜角实现铲刀边坡作业,该种基于回转平动机构的平地机刮土工作装置不仅铲刀倾斜角度易控制,而且在第一回转台、平动机构、第二回转台的配合下,铲刀机构在边坡作业中可实现平动,使铲刀更好的满足边坡平整及整形需要。The blade mechanism includes a support plate, a first sliding plate, a second sliding plate, and a blade. The supporting plate is connected to the second rotary table through a ninth rotation pair, and the rotation axis of the ninth rotation pair is connected to the axis of the eighth rotation pair. The axis of rotation is vertical, the support plate is driven by a third drive element, and the third drive element is a hydraulic motor or an electric motor. Under its driving action, the support plate can rotate relative to the second turntable, thereby realizing the inclination of the blade mechanism. To meet the needs of slope leveling and shaping operations, compared with the existing graders relying on complex coupling motion or manually adjusting the blade inclination angle to achieve the blade slope operation, this kind of grader scraping working device based on the rotary translation mechanism not only shovels The inclination angle of the blade is easy to control, and with the cooperation of the first rotary table, the translation mechanism and the second rotary table, the blade mechanism can realize translation during the slope operation, so that the blade can better meet the slope leveling and shaping need.
所述第一滑板通过第一移动副与支撑板连接,第一滑板由第二直线驱动器驱动,所述第二直线驱动器一端固定在支撑板上,另一端固定在第一滑板上,在第二直线驱动器驱动作用下,第一滑板可相对支撑板滑动,进而实现铲刀相对与支撑板向一侧的侧伸;所述第二直线驱动器为液压缸或伺服电动缸。The first sliding plate is connected with the support plate through the first moving pair, and the first sliding plate is driven by the second linear driver. One end of the second linear driver is fixed on the supporting plate, and the other end is fixed on the first sliding plate. Under the driving action of the linear drive, the first sliding plate can slide relative to the support plate, thereby realizing the side extension of the blade relative to the support plate to one side; the second linear drive is a hydraulic cylinder or a servo electric cylinder.
所述第二滑板通过第二移动副与第一滑板连接,第二滑板由第三直线驱动器驱动,所述第三直线驱动器一端固定在第一滑板上,另一端固定在第二滑板上,在第三直线驱动器驱动作用下,第二滑板可相对第一滑板滑动,进而实现铲刀相对与第一滑板向另一侧的侧伸;所述第三直线驱动器为液压缸或伺服电动缸;所述第二滑板通过第十转动副与铲刀连接,所述铲刀由第四直线驱动器驱动,所述第四直线驱动器一端通过第十一转动副与第二滑板连接,另一端通过第十二转动副与铲刀连接,所述铲刀在第四直线驱动器驱动作用下,可相对第二滑板转动,进而实现铲刀切削角改变;所述第四直线驱动器为液压缸或伺服电动缸。The second sliding plate is connected with the first sliding plate through the second moving pair, and the second sliding plate is driven by a third linear driver. One end of the third linear driver is fixed on the first sliding plate, and the other end is fixed on the second sliding plate. Under the driving action of the third linear driver, the second sliding plate can slide relative to the first sliding plate, thereby realizing the side extension of the blade relative to the first sliding plate to the other side; the third linear driver is a hydraulic cylinder or a servo electric cylinder; The second sliding plate is connected with the blade through the tenth rotation pair, the blade is driven by a fourth linear driver, one end of the fourth linear driver is connected with the second sliding plate through the eleventh rotation pair, and the other end is connected through the twelfth rotation pair. The rotating pair is connected with the blade, and the blade can rotate relative to the second sliding plate under the driving action of the fourth linear driver, thereby realizing the change of the cutting angle of the blade; the fourth linear driver is a hydraulic cylinder or a servo electric cylinder.
相比现有平地机刮土工作装置采用单个直线驱动器完成铲刀左、右侧移,该种基于回转平动机构的平地机刮土工作装置采用双滑板、双直线驱动器完成铲刀侧移,铲刀向每一侧侧移均在独立直线驱动器驱动下完成,所述铲刀在第一滑板、第二滑板带动下,以及在第二直线驱动器、第三直线驱动器驱动下,铲刀可实现长距离侧移(铲刀相对于机架左、右侧伸)。Compared with the existing grader scraping working device which uses a single linear drive to complete the left and right movement of the blade, this kind of grader scraping working device based on the rotary translation mechanism adopts double sliding plates and double linear drives to complete the lateral movement of the blade. The lateral movement of the blade to each side is driven by an independent linear drive. The blade can be driven by the first sliding plate and the second sliding plate, as well as the second linear driver and the third linear driver. Long-distance sideshift (blade extends to the left and right of the frame).
该种基于回转平动机构的平地机刮土工作装置在机架、第一回转台、平动机构、第二回转台、铲刀机构配合作用下,铲刀不仅可实现铲刀升降运动、倾斜运动、回转运动、引出运动等动作的平动,铲刀大距离侧移(铲刀相对于机架左、右侧伸)、刮刀直移(沿机械行驶方向)、铲刀切削角改变等六自由度可控调整,而且相比现有平地机刮土工作装置复杂的空间耦合运动,具有灵活性好、运动耦合度低、控制难度低,动作空间大、支撑刚性和稳定性好等特点,可更好的满足施工技术要求较高的平整及整形作业。Under the cooperative action of the frame, the first rotary table, the translation mechanism, the second rotary table and the blade mechanism, the blade can not only realize the lifting movement and tilting of the blade, The translation of motion, rotary motion, lead-out motion, etc., large-distance side movement of the blade (the blade extends left and right relative to the frame), straight movement of the blade (along the direction of mechanical travel), and change of the cutting angle of the blade, etc. The degree of freedom is controllable and adjustable, and compared with the complex spatial coupling motion of the existing grader scraping working device, it has the characteristics of good flexibility, low motion coupling, low control difficulty, large action space, and good support rigidity and stability. It can better meet the leveling and shaping operations with high construction technical requirements.
本实用新型的一种基于回转平动机构的平地机刮土工作装置与现有技术相比,所产生的有益效果是:Compared with the prior art, the utility model has the following beneficial effects:
1)现有平地机依赖摆架实现铲刀随回转圈侧移(即牵引架引出)时,铲刀运动为复杂空间运动,而该种基于回转平动机构的平地机刮土工作装置的第一回转台配合平动机构不仅可实铲刀机构大距离引出,而且操纵控制简单,配合第二回转台,可以实现铲刀机构平动以及精确引出控制。1) When the existing grader relies on the swing frame to realize the lateral movement of the blade with the turning circle (that is, the draw frame is drawn out), the movement of the blade is a complex space movement, and the first step of this kind of grader scraping working device based on the rotary translation mechanism A rotary table with a translation mechanism can not only lead out the blade mechanism at a large distance, but also has simple operation and control, and cooperate with the second rotary table to realize the translation of the blade mechanism and precise extraction control.
2)相比现有平地机牵引架通过球铰与机架连接的方式,该种基于回转平动机构的平地机刮土工作装置利用第一回转台与机架连接,大幅提升了结构刚度以及抗负载能力,提升了铲刀机构平整或整形时的稳定性。2) Compared with the way in which the traction frame of the existing grader is connected to the frame through a ball joint, this kind of grader scraping working device based on the rotary translation mechanism uses the first rotary table to connect with the frame, which greatly improves the structural rigidity and The anti-load capacity improves the stability of the blade mechanism when leveling or shaping.
3)该种基于回转平动机构的平地机刮土工作装置可实现铲刀机构在升降、倾斜移动、侧移等动作的平动,相比现有平地机铲刀复杂的耦合运动控制,有效降低了铲刀控制难度,更好的满足施工要求;相比现有平地机刮土工作装置依赖复杂的耦合空间运动实现铲刀运动,采用平动机构的该种平地机刮土工作装置运动准确性、可控性、稳定性等动态性能更好,更能满足铲刀机构高质量的平整或整形施工技术要求。3) This kind of grader scraping working device based on the rotary translation mechanism can realize the translation of the blade mechanism in lifting, tilting, side shifting and other actions. Compared with the complex coupling motion control of the existing grader blade, it is effective. The control difficulty of the blade is reduced, and the construction requirements are better met; compared with the existing grader scraping working device which relies on complex coupling space motion to realize the blade movement, the movement of the scraping working device of the grader using the translation mechanism is accurate. It has better dynamic performance such as flexibility, controllability and stability, and can better meet the high-quality leveling or shaping construction technical requirements of the blade mechanism.
4)相比现有平地机依赖复杂的耦合运动或手动调节铲刀倾斜角实现铲刀边坡作业,该种基于回转平动机构的平地机刮土工作装置不仅铲刀倾斜角度易控制,而且在第一回转台、平动机构、第二回转台的配合下,铲刀机构在边坡作业中可实现平动,使铲刀更好的满足边坡平整及整形需要。4) Compared with the existing graders relying on complex coupling motion or manually adjusting the blade inclination angle to realize the blade slope operation, this kind of grader scraping working device based on the rotary translation mechanism is not only easy to control the blade inclination angle, but also With the cooperation of the first rotary table, the translation mechanism and the second rotary table, the blade mechanism can achieve translation during the slope operation, so that the blade can better meet the needs of slope leveling and shaping.
5)该种基于回转平动机构的平地机刮土工作装置的铲刀不仅可实现铲刀升降运动、倾斜运动、回转运动、引出运动等动作的平动,铲刀大距离侧移(铲刀相对于机架左、右侧伸)、刮刀直移(沿机械行驶方向)、铲刀切削角改变等六自由度可控调整,而且相比现有平地机刮土工作装置复杂的空间耦合运动,具有灵活性好、运动耦合度低、控制难度低,动作空间大、支撑刚性和稳定性好等特点,可更好的满足施工技术要求较高的平整及整形作业。5) The blade of this kind of grader scraping working device based on the rotary translation mechanism can not only realize the translation of blade lifting, tilting, rotary motion, extraction motion, etc. Six-degree-of-freedom controllable adjustments such as left and right extension relative to the frame), straight movement of the scraper (along the direction of mechanical travel), and change of the cutting angle of the blade, and compared with the complex spatial coupling motion of the existing grader scraping working device It has the characteristics of good flexibility, low motion coupling, low control difficulty, large action space, good support rigidity and stability, etc., which can better meet the leveling and shaping operations with high construction technical requirements.
附图说明Description of drawings
图1为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置主视图。FIG. 1 is a front view of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图2为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置立体图。FIG. 2 is a perspective view of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图3为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置示意图。3 is a schematic diagram of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图4为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀机构示意图。FIG. 4 is a schematic diagram of a blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图5为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀机构引出示意图。FIG. 5 is a schematic drawing of the blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图6为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀机构回转示意图。6 is a schematic diagram of the rotation of a blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图7为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀机构平动上升示意图。7 is a schematic diagram of the translational rise of a blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图8为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置俯视图。8 is a top view of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图9为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置第二回转台及铲刀机构示意图。9 is a schematic diagram of the second rotary table and blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图10为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀机构局部示意图。10 is a partial schematic diagram of a blade mechanism of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图11为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀示意图。11 is a schematic diagram of a blade of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图12为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀倾斜示意图。Fig. 12 is a schematic diagram of a blade inclination of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图13为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀侧移示意图之一。FIG. 13 is one of the schematic diagrams of the blade side movement of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图14为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀侧移示意图之二。Fig. 14 is the second schematic diagram of the blade side movement of a grader scraping working device based on a rotary translation mechanism according to the utility model.
图15为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀侧移示意图之三。FIG. 15 is the third schematic diagram of the blade side movement of a grader scraping working device based on a rotary translation mechanism according to the present utility model.
图16为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置铲刀侧移示意图之四。FIG. 16 is the fourth schematic diagram of the blade side movement of a grader scraping working device based on a rotary translation mechanism according to the present utility model.
图17为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置支撑板示意图。17 is a schematic diagram of a support plate of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图18为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置支撑板和第一滑板示意图。18 is a schematic diagram of a support plate and a first sliding plate of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图19为本实用新型所述的一种基于回转平动机构的平地机刮土工作装置第一滑板示意图。Fig. 19 is a schematic diagram of the first sliding plate of a grader scraping working device based on a rotary translation mechanism according to the present invention.
图20为本发明所述的一种基于回转平动机构的平地机刮土工作装置第二滑板示意图。FIG. 20 is a schematic diagram of the second sliding plate of a grader scraping working device based on a rotary translation mechanism according to the present invention.
具体实施方式Detailed ways
以下通过附图和实施例对本实用新型的技术方案作进一步说明。The technical solutions of the present utility model will be further described below through the accompanying drawings and embodiments.
对照图1、图2、图3、图4,一种基于回转平动机构的平地机刮土工作装置,包括机架1、第一回转台3、平动机构、第二回转台16、铲刀机构,所述机架1一端与前车架22连接,另一端与后车架21连接,所述第一回转台3通过第一转动副2安装在机架1上,由第一驱动元件40驱动,所述第一驱动元件40为液压马达或电机,在其驱动作用下,第一回转台3可相对机架1转动,配合平动机构可实现铲刀机构引出。1, 2, 3, and 4, a grader scraping work device based on a rotary translation mechanism includes a frame 1, a first rotary table 3, a translation mechanism, a second rotary table 16, a shovel Knife mechanism, one end of the frame 1 is connected with the
对照图2、图5、图6,现有平地机依赖摆架实现铲刀随回转圈侧移(即牵引架引出)时,铲刀运动为复杂空间运动,而第一回转台3配合平动机构不仅可实铲刀机构大距离引出,而且操纵控制简单,配合第二回转台16,可以实现铲刀机构平动以及精确引出控制。另外,相比现有平地机牵引架通过球铰与机架连接的方式,该种基于回转平动机构的平地机刮土工作装置利用第一回转台与机架连接,大幅提升了结构刚度以及抗负载能力,提升了铲刀机构平整或整形时的稳定性。Comparing with Figure 2, Figure 5, and Figure 6, when the existing motor grader relies on the swing frame to realize the lateral movement of the blade with the slewing ring (that is, the traction frame is drawn out), the movement of the blade is a complex spatial movement, and the first rotary table 3 cooperates with the translation The mechanism can not only lead out the blade mechanism at a large distance, but also has simple operation and control, and cooperates with the second rotary table 16 to realize the translation of the blade mechanism and the precise extraction control. In addition, compared with the existing method in which the traction frame of the grader is connected to the frame through a ball joint, the scraper working device of the grader based on the rotary translation mechanism uses the first rotary table to connect with the frame, which greatly improves the structural rigidity and The anti-load capacity improves the stability of the blade mechanism when leveling or shaping.
对照图1、图2、图3,所述平动机构为平面机构,包括纵梁4、第一连杆7、第二连杆8、动平台14,所述纵梁4、第一连杆7、第二连杆8、动平台14组成平面双连杆四杆机构,所述纵梁4固定安装在第一回转台3上,第一连杆7一端通过第二转动副6与纵梁4连接,另一端通过第三转动副13与动平台14连接,所述第二连杆一端通过第四转动副5与纵梁4连接,另一端通过第五转动副12与动平台14连接;所述第二转动副6与第三转动副13之间的孔心距,它和第四转动副5与第五转动副12之间的孔心距相同,所述第四转动副5与第二转动副6之间的孔心距,它和第五转动副12与第三转动副13之间的孔心距相等,因此所述纵梁4、第一连杆7、第二连杆8、动平台14构成平行四边形结构;所述第二转动副6与第四转动副5之间的孔心连线和第一转动副2的回转轴线平行,因此当平动机构运动时,第五转动副12与第三转动副13之间的孔心连线,它始终和第一转动副2的回转轴线平行,即动平台14始终相对第一回转台3平动;所述第二连杆8由第一直线驱动器9驱动,所述第一直线驱动器9一端通过第六转动副10与第一回转台3连接,另一端通过第七转动副11与第二连杆8连接,所述第一直线驱动器9为液压缸或伺服电动缸。1, 2, and 3, the translation mechanism is a plane mechanism, including a
对照图1、图3、图7、图8,在实际工程应用中,当该种新型平地机置于水平地面上,此时第一回转台3回转轴线与地面垂直,当第一直线驱动器9伸缩时,带动第二连杆8绕第四转动副5上下摆动,动平台14在第一连杆7配合下将相对地面以及第一回转台3实现上下平动,在第一回转台3、平动机构、第二回转台16配合下,该种基于回转平动机构的平地机刮土工作装置可实现铲刀机构在升降、倾斜移动、侧移等动作的平动,相比现有平地机铲刀复杂的耦合运动控制,有效降低了铲刀控制难度,更好的满足施工要求;相比现有平地机刮土工作装置依赖复杂的耦合空间运动实现铲刀运动,采用平动机构的该种平地机刮土工作装置运动准确性、可控性、稳定性等动态性能更好,更能满足铲刀机构高质量的平整或整形施工技术要求。1, 3, 7, and 8, in practical engineering applications, when this new type of motor grader is placed on a level ground, the rotation axis of the
对照图1、图5、图6、图9,所述第二回转台16通过第八转动副15与动平台14连接,所述第二回转台16由第二驱动元件17驱动,在其驱动下,第二回转台16相对动平台14旋转,满足铲刀机构平整或整平作业需要。所述第八转动副15的回转轴线与第一转动副2的回转轴线平行,所述第二驱动元件17为液压马达或电机。1 , 5 , 6 , and 9 , the
对照图1、图4、图9、图10、图11,所述铲刀机构包括支撑板24、第一滑板25、第二滑板26、铲刀19,所述支撑板24通过第九转动副23与第二回转台16连接,所述第九转动副23回转轴线与第八转动副15的回转轴线垂直,所述支撑板24由第三驱动元件18驱动,所述第三驱动元件18为液压马达或电机,在其驱动作用下,对照图12,支撑板24可相对第二回转台16转动,进而实现铲刀机构倾斜,满足边坡平整及整形作业需要。相比现有平地机依赖复杂的耦合运动或手动调节铲刀倾斜角实现铲刀边坡作业,该种基于回转平动机构的平地机刮土工作装置不仅铲刀19倾斜角度易控制,而且在第一回转台3、平动机构、第二回转台16的配合下,铲刀机构在边坡作业中可实现平动,使铲刀19更好的满足边坡平整及整形需要。1 , 4 , 9 , 10 and 11 , the blade mechanism includes a
对照图4、图9、图10、图13、图14,所述第一滑板25通过第一移动副30与支撑板24连接,第一滑板25由第二直线驱动器32驱动,所述第二直线驱动器32一端固定在支撑板24上,另一端固定在第一滑板25上,在第二直线驱动器32驱动作用下,第一滑板25可相对支撑板24滑动,进而实现铲刀19相对与支撑板24向一侧的侧伸;所述第二直线驱动器32为液压缸或伺服电动缸。4 , 9 , 10 , 13 and 14 , the first sliding
对照图4、图9、图10、图15、图16,所述第二滑板26通过第二移动副31与第一滑板25连接,第二滑板26由第三直线驱动器41驱动,所述第三直线驱动器41一端固定在第一滑板25上,另一端固定在第二滑板26上,在第三直线驱动器41驱动作用下,第二滑板26可相对第一滑板25滑动,进而实现铲刀19相对与第一滑板25向另一侧的侧伸;所述第三直线驱动器41为液压缸或伺服电动缸;所述第二滑板26通过第十转动副27与铲刀19连接。4 , 9 , 10 , 15 and 16 , the second sliding
现通过一个具体实施例对铲刀机构作进一步表述和说明:The blade mechanism will now be further described and explained through a specific embodiment:
对照图4、图9、图10,所述铲刀机构包括支撑板24、第一滑板25、第二滑板26、铲刀19,支撑板24一侧通过第九转动副23与第二回转台16连接,支撑板24另一侧安装有第一导轨33,所述第九转动副23回转轴线与第八转动副15的回转轴线垂直,所述支撑板24由第三驱动元件18驱动,在其驱动作用下,对照图5、图6、图12,支撑板24可相对第二回转台16转动,进而实现铲刀机构倾斜,满足边坡平整及整形作业需要,相比现有平地机依赖复杂的耦合运动或手动调节铲刀倾斜角实现铲刀边坡作业,该种基于回转平动机构的平地机刮土工作装置不仅铲刀19倾斜角度易控制,而且在第一回转台3、平动机构、第二回转台16的配合下,铲刀机构在边坡作业中可实现平动,使铲刀19更好的满足边坡平整及整形需要;4 , 9 and 10 , the blade mechanism includes a
对照图4、图9、图17、图18、图19,所述第一滑板25一侧通过第一移动副30与支撑板24的第一导轨33连接,所述第一滑板25另一侧安装有第二导轨38,第一滑板25由第二直线驱动器32驱动,所述第二直线驱动器32为液压缸或伺服电动缸,所述第二直线驱动器32的缸体端34固定在支撑板24上,第二直线驱动器32的推杆端35固定在第一滑板25上,在第二直线驱动器32驱动作用下,对照图13、图14,第一滑板25可相对支撑板24滑动,进而实现铲刀19相对与支撑板24向一侧的侧伸。4 , 9 , 17 , 18 and 19 , one side of the first sliding
对照图4、图9、图18、图20,所述第二滑板26一侧通过第二移动副31与第一滑板25连接,另一侧通过第十转动副27与铲刀19连接,所述第二滑板26由第三直线驱动器41驱动,所述第三直线驱动器41为液压缸或伺服电动缸,所述第三直线驱动器41的缸体端37固定在第一滑板25上,第三直线驱动器41的推杆端36固定在第二滑板26上,在第三直线驱动器41驱动作用下,对照图15、图16,第二滑板26可相对第一滑板25滑动,进而实现铲刀19相对与第一滑板25向另一侧的侧伸。4 , 9 , 18 and 20 , one side of the second sliding
相比现有平地机刮土工作装置采用单个直线驱动器完成铲刀左、右侧移,该种基于回转平动机构的平地机刮土工作装置采用双滑板、双直线驱动器完成铲刀侧移,铲刀向每一侧侧移均在独立直线驱动器驱动下完成,所述铲刀19在第一滑板25、第二滑板26带动下,以及在第二直线驱动器32、第三直线驱动器41驱动下,铲刀19可实现长距离侧移(铲刀19相对于机架1左、右侧伸)。Compared with the existing grader scraping working device which uses a single linear drive to complete the left and right movement of the blade, this kind of grader scraping working device based on the rotary translation mechanism adopts double sliding plates and double linear drives to complete the lateral movement of the blade. The sideward movement of the blade to each side is driven by an independent linear drive. , the
对照图9、图10、图11,所述铲刀19由第四直线驱动器28驱动,所述第四直线驱动器28一端通过第十一转动副42与第二滑板26连接,另一端通过第十二转动副29与铲刀19连接,所述铲刀19在第四直线驱动器28驱动作用下,对照图12,可相对第二滑板26转动,进而实现铲刀19切削角改变;所述第四直线驱动器28为液压缸或伺服电动缸。9 , 10 and 11 , the
对照图1、图2、图5、图6、图7、图12、图14、图16,该种基于回转平动机构的平地机刮土工作装置在机架1、第一回转台3、平动机构、第二回转台16、铲刀机构配合作用下,铲刀19不仅可实现铲刀升降运动、倾斜运动、回转运动、引出运动等动作的平动,铲刀大距离侧移(铲刀相对于机架左、右侧伸)、刮刀直移(沿机械行驶方向)、铲刀切削角改变等六自由度可控调整,而且相比现有平地机刮土工作装置复杂的空间耦合运动,具有灵活性好、运动耦合度低、控制难度低,动作空间大、支撑刚性和稳定性好等特点,可更好的满足施工技术要求较高的平整及整形作业。1, 2, 5, 6, 7, 12, 14, 16, this kind of grader scraping working device based on the rotary translation mechanism is in the frame 1, the first rotary table 3, Under the cooperation of the translation mechanism, the second rotary table 16 and the blade mechanism, the
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the specification, they are all known technologies by those skilled in the art.
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