CN212153348U - Vacuum preloading construction monitor - Google Patents
Vacuum preloading construction monitor Download PDFInfo
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- CN212153348U CN212153348U CN202020370154.0U CN202020370154U CN212153348U CN 212153348 U CN212153348 U CN 212153348U CN 202020370154 U CN202020370154 U CN 202020370154U CN 212153348 U CN212153348 U CN 212153348U
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Abstract
The embodiment of the application provides a vacuum preloading construction monitoring instrument which comprises a switching power supply, a main control board card, a liquid crystal display, a negative pressure sensor, a flow sensor, a relay, a contactor and a pump machine; the input end of the switching power supply is connected to a first power supply, and the output end of the switching power supply is connected to the main control board card, the negative pressure sensor, the flow sensor and the liquid crystal screen; the main control board card is connected with the negative pressure sensor and the flow sensor and receives a negative pressure signal and a flow signal; the main control board card is connected with the relay control end and controls the on-off of the relay according to the negative pressure signal and the flow signal; the output end of the relay is connected to the control end of the contactor to control the on-off and on-off of the contactor, the input end of the contactor is connected to a second power supply, and the output end of the contactor is connected to the pump; the main control board card is also connected with the liquid crystal screen and is provided with a network communication module. The monitoring instrument can realize real-time monitoring of construction data.
Description
Technical Field
The utility model belongs to the technical field of the construction, in particular to vacuum pre-compaction construction monitors appearance.
Background
The vacuum preloading method is that a vertical drainage channel (such as a sand well, a bagged sand well or a plastic drainage plate) is inserted into a soft foundation to be reinforced, then a sand cushion layer is laid on the ground, and then an airtight film is covered on the sand cushion layer. And (2) vacuumizing under the membrane to form negative pressure (relative to atmospheric pressure), wherein the negative pressure downwards transfers the soil body and the unequal pressure state of the vertical drainage channel along the vertical drainage channel, and then transfers the negative pressure into the soil body, and under the action of the negative pressure, pore water gradually seeps into the vertical drainage channel to achieve the effects of soil body drainage consolidation and strength increase. The vacuum preloading method is used as a new generation soft foundation reinforcing method, is widely applied to engineering construction of ports, docks, airports, industrial and civil buildings and the like by the advantages of short construction period, safe construction, no environmental pollution, low cost and the like, but the lagging of theoretical research limits further popularization and application of the engineering. The vacuum preloading is used for reinforcing the soft soil foundation, and not only the soil body generates vertical settlement in the consolidation process, but also the lateral direction generates horizontal displacement towards the negative pressure source. When there are other building facilities within the influence of the vacuum preloading, the safety of the upper structure thereof may be compromised using this method. The construction process of the vacuum preloading method comprises the following steps: measuring and paying off → laying a main filtering and draining pipe → laying an upper sand cushion layer → leveling the sand surface → laying a polyvinyl chloride film → constructing a sealing ditch → arranging a measuring mark → installing a vacuum pump → vacuumizing and pre-pressing to consolidate the soil layer.
The prior art has the following disadvantages: 1. the existing vacuum preloading construction system can only carry out construction operation. The system does not have the functions of real-time online monitoring of the construction process, saving and tracing of construction historical data and the like. In the operation engineering, the problems that the operation is completely dependent on the experience and responsibility of constructors and the supervision difficulty of engineering management units is high exist.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art, the utility model provides a vacuum pre-compaction construction monitors appearance can monitor displacement and pressure condition in the work progress, but realizes the monitoring nature of data. The technical scheme is as follows:
a vacuum preloading construction monitor comprises a switching power supply, a main control board card, a liquid crystal screen, a negative pressure sensor, a flow sensor, a relay, a contactor and a pump machine;
the input end of the switching power supply is connected to a first power supply, the output end of the switching power supply is connected to the main control board card, the negative pressure sensor, the flow sensor and the liquid crystal screen, and the first power supply is converted into working voltages required by the main control board card, the negative pressure sensor, the flow sensor and the liquid crystal screen;
the main control board card is connected with the negative pressure sensor and the flow sensor and receives a negative pressure signal and a flow signal; the main control board card is connected with the relay control end and controls the on-off of the relay according to the negative pressure signal and the flow signal; the output end of the relay is connected to the control end of the contactor to control the on-off and on-off of the contactor, the input end of the contactor is connected to a second power supply, and the output end of the contactor is connected to the pump; the main control board card is further connected with the liquid crystal screen and provided with a network communication module.
Optionally, the switching power supply includes an isolation transformer, and two paths of power outputs are realized by adopting a two-path switching power supply, wherein one path is connected to the main control board card, and the other path is connected to the negative pressure sensor and the flow sensor.
Optionally, the first power source is AC220V, and the second power source is AC220V or AC 380V.
Optionally, the main control board card includes a plurality of current signal acquisition input ends, a plurality of current analog quantity control conversion output ends, a plurality of voltage switching quantity acquisition input ends, a plurality of voltage switching quantity control output ends, an RS232 interface, an RS485 interface and a wireless communication interface module; the negative pressure sensor and the flow sensor are connected to the main control board card through current signal sampling input ends of different paths, and the liquid crystal screen is connected to the main control board card through an interface.
Optionally, the intelligent power meter is further included, and the intelligent power meter is connected to the master control board card through the RS485 interface.
Optionally, the system further comprises a positioning unit, wherein the positioning unit is connected to the main control board card through a serial port.
The utility model provides a pair of vacuum pre-compaction construction monitoring appearance can carry out displacement and pressure monitoring through flow sensor and negative pressure sensor to communication module through the master control integrated circuit board sends, has realized the real time monitoring of construction data, is favorable to carrying out the analysis statistics to construction operation data, judges whether up to standard of construction, is favorable to improving the reliability and the traceability of engineering.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood and to be implemented according to the content of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a block diagram of a vacuum preloading construction monitor according to an embodiment of the present disclosure;
fig. 2 is a flowchart of a vacuum preloading construction method according to another embodiment of the present application;
fig. 3 is a flowchart of a vacuum preloading construction method according to another embodiment of the present application.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.
The embodiment of the application provides a vacuum preloading construction monitoring instrument, as shown in fig. 1, comprising a switching power supply 11, a main control board card 12, a liquid crystal screen 13, a negative pressure sensor 14, a flow sensor 15, a relay 16, a contactor 17 and a pump 18;
the input end of the switching power supply 11 is connected to a first power supply AC1, the output end of the switching power supply is connected to the main control board card 12, the negative pressure sensor 14, the flow sensor 14 and the liquid crystal screen 13, the first power supply AC1 is converted into working voltage required by the main control board card 12, the negative pressure sensor 14, the flow sensor 15 and the liquid crystal screen 13, and power is supplied to modules needing power supply in the vacuum preloading construction monitor.
The main control board card 12 is connected with the negative pressure sensor 14 and the flow sensor 15 and receives a negative pressure signal and a flow signal; the negative pressure signal represents the pressure of the vertical drainage channel, and the flow signal represents the pumping quantity; the main control board card 12 is connected with the control end of the relay 16, and controls the on-off of the relay according to the negative pressure signal and the flow signal; the output end of the relay 16 is connected to the control end of the contactor 17, the switch and the closing of the contactor 17 are controlled, the input end of the contactor 17 is connected to a second power supply AC2, and the output end of the contactor is connected to the pump 18; the main control board 12 is further connected with the liquid crystal screen 13, and the main control board is provided with a network communication module. According to the negative pressure signal and the flow signal, the construction condition in the vertical drainage channel can be judged, the pump is controlled to work according to the construction condition, specifically, the relay is controlled to be weak point, the working power supply can be obtained from the switch power supply 11, and can also be obtained by other modes, and the method is not limited. The pump is a strong current power supply motor, on-off control between the pump and a strong current power supply AC2 can be realized by utilizing a contactor, and the control of the contactor is controlled by a relay, namely the main control board card 12 controls a data interface through switching value control, controls the intermediate relay 16, and controls the contactor 17 to realize control over the pump 18, so that the isolation effect of strong current and weak current is realized. The network communication module of the main control board card can be directly connected with the equipment end of constructors or monitors, so that the real-time observation of the construction process is realized, and the construction reliability is ensured.
Further, in an embodiment, the switching power supply 11 includes an isolation transformer, and a two-way switching power supply is used to implement two-way power supply output, where one way is connected to the main control board card, and the other way is connected to the negative pressure sensor and the flow sensor. The isolation transformer plays a role of a low-pass filter in a power supply system, power supply disturbance in a construction operation environment can be effectively isolated, and the main control board card is protected. The double-circuit switch power supply has a wide voltage input range and isolated double-circuit direct current output, a power supply of the main control board card and a power supply of the sensor circuit can be isolated, and the sensor adoption precision is improved.
Further, in one embodiment, the first power source is AC220V and the second power source is AC220V or AC 380V.
In the above embodiment, the main control board 12 may be configured to include a plurality of current signal collecting input terminals, a plurality of current analog quantity control conversion output terminals, a plurality of voltage switching quantity collecting input terminals, a plurality of voltage switching quantity control output terminals, an RS232 interface, an RS485 interface, and a wireless communication interface module; the negative pressure sensor and the flow sensor are connected to the main control board card through current signal sampling input ends of different paths, and the liquid crystal screen is connected to the main control board card through an interface. Different interfaces can be connected with different modules as required, and the wireless communication interface module can be connected with an external communication module to realize communication.
Further, in an embodiment, the vacuum preloading construction monitoring instrument further comprises an intelligent electric meter, wherein the intelligent electric meter is connected to the main control board card through the RS485 interface, and the monitoring effect of the electricity consumption of the instrument is achieved. Furthermore, the monitor also comprises a positioning unit, and the positioning unit is connected to the main control board card through a serial port.
Specifically, in one embodiment, the main control board card may adopt a PLC-like design, and includes 8 acquisition input ends for 4-20ma transmission current signals, 2 control conversion output ends for 4-20ma current analog quantities, 8 acquisition input ends for 0-24 v switching quantities, 6 acquisition output ends for 0-24 v switching quantities, and 2 acquisition input ends for frequency pulse signals; the USB interface comprises an RS232 serial interface, an RS485 serial interface, an RJ45 Ethernet interface and a limited communication interface of a USB3.0 serial communication bus; the wireless communication module comprises two parts of LTE (4G) and LORA (RF). The structure of the monitor can be designed in a post drum type standing mode, installation on the water surface of a mud flat is facilitated, and the waterproof performance of the integral control cabinet is improved. This main control integrated circuit board can gather each big key construction data in the vacuum preloading work progress in real time, include: vacuum pressure (one path of 4-20ma signal), valve state (switching value acquisition), accumulated drainage (one path of 4-20ma signal), accumulated power consumption (RS485 bus acquisition), real-time geographic position information (GPS positioning) and the like. The system can record parameters (including power consumption, displacement, current working state and positioning position) in real time, and the statistical parameters are sent to the Internet of things platform through the 4G network, so that the functions of remote construction management supervision and historical data statistical storage are realized. Namely, the main control board card is connected with each module through each interface. Through RS485 bus interface, link to each other with smart electric meter, can gather parameters such as current equipment voltage, electric current, power consumption. The pressure sensor is connected with the negative pressure sensor through a 4-20ma analog quantity interface, and can acquire pressure data in the current measuring range (-0.1 mpa) in real time. And the current drainage flow is collected in real time and the accumulated drainage flow is counted by connecting the flow sensor with a 4-20ma analog quantity interface. The mainboard is provided with 4G network communication, and can establish data connection with a monitoring system.
The vacuum preloading construction monitoring instrument can realize automatic control, automatic water pumping and automatic pressure maintaining of vacuum preloading operation, can record accumulated water displacement and can record power consumption of operation; the operation data monitoring and recording function in the vacuum preloading construction process can be achieved, and the construction operation data is analyzed and counted; whether the construction reaches the standard can be judged, and the data storage can be traced.
Based on the vacuum preloading construction monitoring instrument, the embodiment of the application also provides a vacuum preloading construction working method, which is suitable for the vacuum preloading construction monitoring instrument, and as shown in fig. 2, the working method comprises the following steps:
s11, pumping water by a pump, and starting the pump to pump water when the monitor is just connected to a power supply to work;
s12, detecting the residual water quantity, and judging whether the residual water quantity is smaller than a lower limit value; if not, returning to the step S11 to continue controlling the pump to pump water; if yes, the step S13 is executed to stop the pump to wait, and the current pressure is kept;
s14, judging whether the pump stopping time reaches the waiting time; if not, returning to the step S13 to continue stopping the pump to wait and keep the current pressure; if yes, the process goes to step S15 to determine whether water pumping is needed, if yes, the process returns to step S11 to start the pump to pump water again. And (4) performing the steps in sequence until the water pumping is not required to be continued according to the judgment result of the step S15, finishing the construction, and finishing the vacuum preloading operation.
Further, the pump current may be monitored by using the main control board, and at this time, as shown in fig. 3, the step S12 detects the remaining water amount, and determining whether the remaining water amount is less than the lower limit value includes the step S121: detecting pump current, judging whether the pump current is stabilized at an idle current standard value, and if the pump current is stabilized at the idle current standard value, indicating that the residual water amount is less than a lower limit value; specifically, the stabilization is a conventional concept, for example, if the pump current is less than or equal to the idle current standard value within a preset time, it indicates that the pump current has stabilized at the idle current standard value, or the pump current is monitored for several times in a linked manner, and if the pump current is less than or equal to the idle current standard value each time, it indicates that the pump current has stabilized at the idle current standard value; this is not limitative.
Step S15 of determining whether or not it is necessary to continue pumping water includes step S151: and starting the pump, judging whether the current of the pump reaches a no-load current standard value, and if so, indicating that the water pumping is not required to be continued. And starting the pump, enabling the pump to work, if the water is pumped out, enabling the pump to run in an idle load mode, and if the current of the pump reaches an idle load current standard value, indicating that the water is pumped out, and completing construction without continuously pumping water.
Further, in the above embodiment, the step S14 of judging whether the pump stopping time is reached or not reaches the waiting time includes the steps of: the determination waiting time S141 and the step S142 determine whether the pump stopping time reaches the waiting time, and specifically, after the determination waiting time is determined, determine whether the pump stopping time reaches the waiting time.
In another embodiment, the waiting time is determined by the last waiting time, the present drainage time, and the last drainage time, the drainage time is a pump start time, and specifically, the determining the waiting time includes the steps of:
setting the first time pump stopping waiting time to be T01;
recording the Nth drainage time TN；
The (N +1) th wait time T0(N +1) is calculated, T0(N +1) ═ TN/TN+1) T0(N), wherein N is a natural number greater than or equal to 1.
In one embodiment, whenWhen the monitor is started to operate, the control system automatically starts the pump to pump water until the residual water amount is less than the set lower limit value, and then stops the pump to keep the current pressure; and automatically calculating the pump stopping time according to the drainage time and the pump stopping time. Specifically, after the pump is started for draining for the first time, judging according to the current, controlling to stop the pump when the current is stabilized at a no-load current standard value of the pump, and recording the draining time T1; at the moment, the monitor automatically starts the pump to drain for the second time after waiting for the 'waiting time' T01 preset by the system, stops the pump until the current of the pump reaches the no-load current standard value again, and records the second drainage time T2; and the second time pump stopping waiting time T02 is T1/T2T 01. And (4) recording the drainage time T3 after the current reaches the idle current standard value after the third drainage, wherein the third pump stopping time is T2/T3T 02, and the like. Namely, after the operation time of the pump is the starting operation of the pump, the current of the pump reaches the 'no-load current standard value' and stops. The waiting time T0(N +1) from the (N +1) th stop to the (N +2) th start of the pump is calculated as T0(N +1) ═ TN/TN+1) T0(N), wherein TN、TN+1The discharge time is respectively the Nth time and the (N +1) th time, and T0(N) is the waiting time from the Nth stop to the (N +1) th start of the pump, wherein N is a natural number which is more than or equal to 1.
In one embodiment, the vacuum preloading construction monitoring instrument combined with the working method supports functions of automatic vacuum pumping, automatic vacuum maintaining, drainage flow recording, pump protection and the like. The statistical parameters such as the accumulated pre-pressing water displacement and the accumulated electricity consumption can be recorded. The 4G network communication is supported, and data and the running state can be synchronously reported to the cloud. The working state of the control system can be recorded in real time, and the working state comprises a pump state (in drainage and in suspension), pump start-stop time (drainage duration and drainage interval time), accumulated drainage (flow sensor amount, 4-20ma signal acquisition), accumulated power consumption (measured by an intelligent electric meter and acquired by an RS485 bus), and recorded data can be reported to a server cloud platform in real time. In addition, the operation efficiency can be further improved and the energy consumption can be saved by monitoring the accumulated water discharge (namely, the water discharge effect of the reaction construction is more, namely, the operation effect is better), the accumulated electric quantity (namely, the construction energy consumption statistics is less, the construction cost is more and less), the vacuum negative pressure (the water discharge pressure effect is lower, the vacuum effect of the construction is better, the operation speed is higher) and matching a control algorithm (namely, the control calculation of the starting time of the pump machine).
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way; the utility model can be smoothly implemented by the ordinary technicians in the industry according to the drawings and the above description; however, those skilled in the art should understand that changes, modifications and variations made by the above-described technology can be made without departing from the scope of the present invention, and all such changes, modifications and variations are equivalent embodiments of the present invention; meanwhile, any changes, modifications, evolutions, etc. of the above embodiments, which are equivalent to the actual techniques of the present invention, still belong to the protection scope of the technical solution of the present invention.
Claims (6)
1. A vacuum preloading construction monitor is characterized by comprising a switching power supply, a main control board card, a liquid crystal display, a negative pressure sensor, a flow sensor, a relay, a contactor and a pump machine;
the input end of the switching power supply is connected to a first power supply, the output end of the switching power supply is connected to the main control board card, the negative pressure sensor, the flow sensor and the liquid crystal screen, and the first power supply is converted into working voltages required by the main control board card, the negative pressure sensor, the flow sensor and the liquid crystal screen;
the main control board card is connected with the negative pressure sensor and the flow sensor and receives a negative pressure signal and a flow signal; the main control board card is connected with the relay control end and controls the on-off of the relay according to the negative pressure signal and the flow signal; the output end of the relay is connected to the control end of the contactor to control the on-off and on-off of the contactor, the input end of the contactor is connected to a second power supply, and the output end of the contactor is connected to the pump; the main control board card is further connected with the liquid crystal screen and provided with a network communication module.
2. The vacuum preloading construction monitor of claim 1, wherein the switching power supply comprises an isolation transformer, and two switching power supplies are adopted to realize two power outputs, wherein one power output is connected to the main control board card, and the other power output is connected to the negative pressure sensor and the flow sensor.
3. The vacuum preloading construction monitor as claimed in claim 1, wherein the first power source is AC220V, and the second power source is AC220V or AC 380V.
4. The vacuum preloading construction monitor of any one of claims 1-3, wherein the main control board comprises a plurality of current signal acquisition input terminals, a plurality of current analog quantity control conversion output terminals, a plurality of voltage switching quantity acquisition input terminals, a plurality of voltage switching quantity control output terminals, an RS232 interface, an RS485 interface and a wireless communication interface module; the negative pressure sensor and the flow sensor are connected to the main control board card through current signal sampling input ends of different paths, and the liquid crystal screen is connected to the main control board card through an interface.
5. The vacuum preloading construction monitor of claim 4, further comprising a smart meter, wherein the smart meter is connected to the master control board card through the RS485 interface.
6. The vacuum preloading construction monitor of claim 4, further comprising a positioning unit, wherein the positioning unit is connected to the main control board card through a serial port.
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| CN202020370154.0U CN212153348U (en) | 2020-03-20 | 2020-03-20 | Vacuum preloading construction monitor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112925238A (en) * | 2021-01-22 | 2021-06-08 | 浙江智握领程科技股份有限公司 | Hammering type prestressed pipe pile online monitoring instrument and recording method thereof |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112925238A (en) * | 2021-01-22 | 2021-06-08 | 浙江智握领程科技股份有限公司 | Hammering type prestressed pipe pile online monitoring instrument and recording method thereof |
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