Cooling device for bearing machining
Technical Field
The utility model belongs to the technical field of the bearing processing, especially, relate to a cooling device for bearing processing.
Background
The bearing is an important part in the modern mechanical equipment, the main function of the bearing is to support a mechanical rotating body, reduce the friction coefficient in the movement process and ensure the rotation precision of the mechanical rotating body, and the bearing needs to be quenched in the production process. At present, when the bearing is cooled in a factory, the bearing is only cooled by pure water, but the pure water cooling can generate a protective layer on the surface of a bearing workpiece, so that cooling water cannot be constantly contacted with the surface of the bearing workpiece, and then the cooling rate is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cooling device for bearing processing through the design of high-pressure cooling spray tube and spray tube, has solved the poor problem of current bearing cooling device cooling effect.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a cooling device for bearing processing, which comprises two groups of symmetrically arranged damping shock absorption pieces; a cooling water tank is fixedly connected between the opposite surfaces of the two groups of damping shock absorption pieces; a filter plate is clamped between the inner surfaces of the cooling water tanks; the bottom of the inner surface of the cooling water tank is fixedly provided with a refrigerator; a water pump and a high-pressure pump are fixedly mounted on the bottom surface of the cooling water tank respectively; one ends of water inlets of the water pump and the high-pressure pump are communicated with the bottom surface of the cooling water tank;
the top surfaces of the two groups of damping shock absorption pieces are fixedly connected with an annular conveying mechanism; the surface of the annular conveying mechanism is movably provided with a baffle plate; two symmetrically arranged vibration motors are fixedly arranged on the bottom surface of the annular conveying mechanism; the surface of the annular conveying mechanism is fixedly provided with a conveying belt; a group of lower spraying pipes which are mutually communicated through chains are rotatably connected between the inner surfaces of the annular conveying mechanisms; a lower water supply pipe is fixedly connected to one surface of the annular conveying mechanism; one end of each group of lower spray pipes is rotatably communicated with a lower water supply pipe; one end of the water pump is communicated with a lower water supply pipe through a hose; a first transmission motor is fixedly arranged on one surface of the annular conveying mechanism; one end of the output shaft of the first transmission motor is connected with a lower water supply pipe through a chain;
the side surface of the annular conveying mechanism is fixedly connected with a bracket; a group of high-pressure cooling spray pipes which are mutually connected through chains are rotatably connected between the inner surfaces of the brackets; the top surface of the bracket is fixedly connected with a second transmission motor; one end of the output shaft of the second transmission motor is connected with a high-pressure cooling spray pipe through a chain; an upper water supply pipe is fixedly connected to one surface of the bracket; one end of each group of high-pressure cooling spray pipes is rotatably communicated with an upper water supply pipe; one end of the water outlet of the high-pressure pump is communicated with an upper water supply pipe through a pipeline.
Preferably, a group of limit supporting rollers are rotatably connected between the inner surfaces of the annular conveying mechanisms; the surface of the limiting supporting roller is attached to the conveying belt; the limiting supporting rollers and the lower spray pipes are distributed at intervals in pairs.
Preferably, the surfaces of the lower spray pipes are communicated with a group of spray nozzles distributed in a linear array; the surfaces of the high-pressure cooling spray pipes are communicated with a group of high-pressure nozzles distributed in a linear array; the group of spray pipes are positioned on the inner side of the conveying belt; and the group of high-pressure cooling spray pipes are positioned right above the conveying belt.
Preferably, through holes distributed in a linear array are fixedly formed in the surface of the conveying belt; and a waste water discharge pipe is fixedly arranged at the bottom end of the cooling water tank.
Preferably, limit adjusting parts are movably mounted on two sides of the baffle plate; the cross section of the cooling water tank is of an inverted trapezoidal structure.
The utility model discloses following beneficial effect has:
1. the utility model discloses a high pressure cooling spray tube and the design of spray tube down can carry out two-sided cooling to the bearing work piece with the bimorph, high pressure and swing state through the high pressure cooling spray tube, can constantly break the surface protection layer that the bearing work piece surface produced because of quick cooling through the high-pressure effect on the one hand, make the cooling water can continuously contact with the bearing work piece then, thereby accelerate cooling efficiency and improve the cooling effect, on the other hand, can carry out certain strong washing to the bearing work piece through the high-pressure effect, avoid bearing work piece surface to remain the cooling residue then.
2. The utility model discloses a vibrating motor's design is favorable to making bearing workpiece produce the motion, accelerates the contact surface of bearing workpiece and cooling water then to accelerate cooling rate, on the other hand is favorable to accelerating the coming off of bearing workpiece surface cooling residue, but through the reciprocating swing of spray pipe, the cooling area of spray pipe under the reinforcing then.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a cooling device for bearing machining;
FIG. 2 is a schematic view of the structure of FIG. 1 from another angle;
FIG. 3 is a schematic bottom view of the structure of FIG. 1;
FIG. 4 is a schematic front view of the structure of FIG. 3;
FIG. 5 is a schematic cross-sectional view of FIG. 4;
in the drawings, the components represented by the respective reference numerals are listed below:
1. a damping shock absorbing member; 2. a cooling water tank; 3. filtering the plate; 4. a refrigerator; 5. a water pump; 6. a high pressure pump; 7. an annular conveying mechanism; 8. a baffle plate; 9. a vibration motor; 10. a conveyor belt; 11. a lower spray pipe; 12. a lower water supply pipe; 13. a first drive motor; 14. a support; 15. a high pressure cooling nozzle; 16. a second drive motor; 17. an upper water supply pipe; 18. and limiting the supporting roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention relates to a cooling device for bearing processing, which comprises two sets of symmetrically arranged damping shock-absorbing members 1; a cooling water tank 2 is fixedly connected between the opposite surfaces of the two groups of damping shock absorption pieces 1; a filter plate 3 is clamped between the inner surfaces of the cooling water tanks 2, the filter plate 3 is used for filtering waste residues generated during cooling so as to ensure the cleanness of cooling water, a refrigerator 4 is fixedly arranged at the bottom of the inner surface of the cooling water tank 2, and the refrigerator 4 is used for keeping water at a set cooling temperature; the bottom surface of the cooling water tank 2 is fixedly provided with a water pump 5 and a high-pressure pump 6 respectively, the water pump 5 is a common water pump, and one ends of water inlets of the water pump 5 and the high-pressure pump 6 are communicated with the bottom surface of the cooling water tank 2;
the top surfaces of the two groups of damping shock absorption pieces 1 are fixedly connected with an annular conveying mechanism 7; the annular conveying mechanism 7 comprises a frame body, a motor, a driving roller and a driven roller;
the surface of the annular conveying mechanism 7 is movably provided with a baffle plate 8, and the baffle plate 8 is used for enabling a bearing workpiece to be cooled to be paved on the surface of the conveying belt in a single layer; the bottom surface of the annular conveying mechanism 7 is fixedly provided with two symmetrically arranged vibration motors 9, the vibration motors 9 work at a set frequency when working, and then the falling of cooling waste residues on a bearing workpiece is accelerated by a vibration principle;
the surface of the annular conveying mechanism 7 is fixedly provided with a conveying belt 10; the conveying belt 10 is made of an iron net, and a group of lower spraying pipes 11 which are mutually communicated through chains are rotatably connected between the inner surfaces of the annular conveying mechanisms 7; a lower water supply pipe 12 is fixedly connected to one surface of the annular conveying mechanism 7; one end of each group of lower spray pipes 11 is rotatably communicated with a lower water supply pipe 12; one end of the water pump 5 is communicated with a lower water supply pipe 12 through a hose; a first transmission motor 13 is fixedly arranged on one surface of the annular conveying mechanism 7; one end of the output shaft of the first transmission motor 13 is connected with a lower water supply pipe 12 through a chain;
the side surface of the annular conveying mechanism 7 is fixedly connected with a bracket 14; a group of high-pressure cooling spray pipes 15 which are mutually connected through chains are rotatably connected between the inner surfaces of the brackets 14; a second transmission motor 16 is fixedly connected to the top surface of the bracket 14; one end of an output shaft of the second transmission motor 16 is connected with a high-pressure cooling spray pipe 15 through a chain; an upper water supply pipe 17 is fixedly connected to one surface of the bracket 14; one end of each group of high-pressure cooling spray pipes 15 is rotatably communicated with an upper water supply pipe 17; one end of the water outlet of the high-pressure pump 6 is communicated with an upper water supply pipe 17 through a pipeline.
Further, a group of limit supporting rollers 18 are rotatably connected between the inner surfaces of the annular conveying mechanisms 7; the surface of the limiting supporting roller 18 is attached to the conveying belt 10; the limiting supporting rollers 18 are used for limiting and supporting the conveying belt 10, and the limiting supporting rollers 18 and the lower spraying pipes 11 are distributed at intervals in pairs.
Further, a group of spray nozzles distributed in a linear array are communicated with the surfaces of the lower spray pipes 11; the surfaces of the high-pressure cooling spray pipes 15 are communicated with a group of high-pressure nozzles distributed in a linear array; a group of the spray pipes are all positioned at the inner side of the conveying belt 10; a set of said high pressure cooling nozzles 15 are located directly above the conveyor belt 10.
Further, through holes distributed in a linear array are fixedly formed in the surface of the conveying belt 10; and a waste water discharge pipe is fixedly arranged at the bottom end of the cooling water tank 2.
Furthermore, limit adjusting parts are movably mounted on two sides of the baffle plate 8 and used for adjusting the interval between the baffle plate 8 and the conveying belt 10, so that the baffle plate is suitable for different bearing workpieces; the cross section of the cooling water tank 2 is of an inverted trapezoidal structure.
When the annular conveying mechanism 7 works, the conveying belt 10 is driven to move clockwise at a set speed, the end part of the spray nozzle at the lower spray pipe 11 is vertical to the surface of the conveying belt 10 in the initial stage, the high-pressure cooling spray pipe 15 is 45 degrees to the plane of the conveying belt 10, when the annular conveying mechanism works, the first transmission motor 13 and the second transmission motor 16 both adopt a reciprocating working mode, the lower spray pipe 11 swings left and right within +/-45 degrees under the driving of the first transmission motor 13, the high-pressure cooling spray pipe 15 swings left and right within 45-90 degrees under the driving of the second transmission motor 16, and through the reciprocating swing of the lower spray pipe 11, but spray pipe 11's cooling area under then the reinforcing, then reinforcing cooling rate, high pressure and swing state through high-pressure cooling spray pipe 15 can constantly break the surface protection layer that bearing workpiece surface produced because of quick cooling through the high pressure effect on the one hand, make the cooling water can with bearing workpiece continuous contact then, on the other hand, can carry out certain strong washing to bearing workpiece, avoid bearing workpiece surface to remain the residue then, cooling water tank 2 then retrieves and recycles the waste water after the cooling.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.