CN212143938U - Automatic grooving device for roller - Google Patents
Automatic grooving device for roller Download PDFInfo
- Publication number
- CN212143938U CN212143938U CN202020721908.2U CN202020721908U CN212143938U CN 212143938 U CN212143938 U CN 212143938U CN 202020721908 U CN202020721908 U CN 202020721908U CN 212143938 U CN212143938 U CN 212143938U
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- roller
- grooving
- transmission
- steel plate
- automatic
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Abstract
The utility model discloses an automatic grooving device for a roller, which comprises a steel plate base, a grooving frame arranged on the steel plate base, a transmission device, a first transmission roller and a second transmission roller, wherein both ends of the first transmission roller and the second transmission roller are arranged on the steel plate base through bearing seats; the utility model completes the groove punching operation of the welding machine by controlling the manipulator bracket, and keeps away from the smoke dust on the groove punching site, thereby avoiding the suction of the smoke dust; the designed first driving roller and the second driving roller drive the rollers to rotate automatically through friction force, and the grooving frame replaces manual grooving, so that labor force is reduced.
Description
Technical Field
The utility model relates to a steel rolling technical field, concretely relates to automatic grooving device of roll.
Background
In order to avoid the steel piling of rolled pieces in a slipping way, grooves need to be manually formed on the surfaces of the rollers in the low-speed area to increase friction force. The old tooling needs to scratch the groove of the whole hand-held electric welding handrails, so that the labor intensity of the wrist is high, and muscle fatigue is easy to generate. On-site smoke dust is large during grooving operation, and operators inhale the smoke dust to cause great damage to the occupational health of the operators. And the roller needs to be continuously and manually turned in the grooving process, so that the working efficiency is low, two hours are needed for finishing one roller, and the production requirement cannot be met. The dead weight of the roller is 1-2 tons, and when the roller is manually coiled and rotated, the risks of extrusion injury and smashing injury are easy to occur, and great potential safety hazards exist. Therefore, the labor-saving roller automatic grooving device for automatic roller rotation and welding machine mechanical welding operation is urgently needed to be designed, so that the field environment is improved, the labor intensity of workers is reduced, and the potential safety hazard is reduced.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model aims to provide an automatic groove device of beating of roll.
The utility model provides a technical scheme that its technical problem adopted is: an automatic grooving device for a roller comprises a steel plate base, a grooving frame, a transmission device, a first transmission roller and a second transmission roller, wherein the grooving frame, the transmission device, the first transmission roller and the second transmission roller are mounted on the steel plate base through bearing seats;
the two outsides of driving roller are equipped with and beat the groove frame, beat the groove frame and fix to the steel sheet base through two support posts that are equipped with on, the support post upper end is fixed with the backup pad, is equipped with two slide rail supports in the backup pad, is connected with the slide rail of two parallels between two slide rail supports, slide rail sliding connection manipulator support's slider for manipulator support removes along the slide rail, and manipulator support front end just rotates above the roll and is connected with the manipulator.
Specifically, two steel blank bases which are arranged in parallel are arranged at the bottom of the steel plate base, and four supports of the standby roller device are arranged on the steel blank bases.
Specifically, every two of the supports are oppositely arranged on two steel blank bases, a fixing plate is fixed between the two supports on the same steel blank base, and pulleys are rotatably connected to the supports and used for placing rollers to be grooved.
Specifically, a protection plate is fixed on the steel plate base and on the outer sides of the first transmission roller and the second transmission roller.
Specifically, a protective cover is fixed on the steel plate base above the transmission device.
Specifically, an electric cabinet is arranged on the steel plate base and beside the motor.
Specifically, the transmission shaft of motor is connected with the speed reducer, and the transmission shaft that the speed reducer was equipped with is connected drive gear, speed reducer electric connection electric cabinet, and the electric cabinet electrical property is mechanical hand even.
The welding machine is rotatably connected to the manipulator through a rotating shaft and is rotatably connected to a fixing block arranged at the front end of the manipulator support through a pin shaft and used for rotating the welding machine to groove on the roller.
The utility model discloses following beneficial effect has:
the automatic grooving device for the roller has the advantages that the working efficiency is greatly improved, the grooving period of a single roller is shortened from 2 hours to 1 hour, and the grooving period is improved by 1 time; an operator controls the manipulator support to complete the grooving operation of the welding machine, smoke dust is far away from a grooving site, smoke dust is prevented from being sucked, and occupational health injury is reduced; the designed first transmission roller and the second transmission roller drive the rollers to rotate automatically through friction force, so that the labor intensity is greatly reduced, manual rotation of an old tool is avoided, a grooving frame replaces manual grooving, the wrist is not stressed, and the labor intensity is reduced by 80% compared with the prior art; the device ensures the safety of operators, and the manual holding of the electric welding handle becomes a mechanical type by the grooving frame, thereby avoiding the muscle fatigue of the wrists of the operators and preventing the operators from being injured by smashing and squeezing.
Drawings
Fig. 1 is a schematic structural diagram of an automatic grooving device for a roller.
Fig. 2 is a side view of the automatic grooving apparatus for the rolls.
Fig. 3 is a schematic top view of the automatic grooving device for the roller, which is provided with a protective plate and a protective cover.
In the figure: 1-grooving frame; 2-a transmission device; 3, rolling; 4, driving a first roller; 5-a second driving roller; 6-preparing a roller device; 7-protection plate; 8-a protective cover; 9-a steel plate base; 10-a steel billet base; 101-a robot arm; 102-a robot arm support; 103-a slide rail support; 104-a slide rail; 105-a support plate; 106-support columns; 201-a motor; 202-a drive chain; 203-driven chain; 204-a transmission gear; 205-driven gear; 206-a bearing seat; 207-an electric cabinet; 601-a pulley; 602-a support; 603-fixing plate.
Detailed Description
The technical solution in the embodiments of the present invention will be described in further detail in the following clearly and completely with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-3, an automatic grooving device for a roller comprises a steel plate base 9, a grooving frame 1, a transmission device 2, a first transmission roller 4 and a second transmission roller 5 which are arranged on the steel plate base 9, wherein two ends of the first transmission roller 4 and the second transmission roller 5 are both arranged on the steel plate base 9 through bearing seats 206, the bearing seat 206 at one end of the first transmission roller 4 is connected with a transmission gear 204 of the transmission device 2, the bearing seat 206 at one end of the second transmission roller 5 is connected with a driven gear 205, the driven gear 205 is connected with the transmission gear 204 through a driven chain 203, the transmission gear 204 is connected with a motor 201 which is arranged on the steel plate base 8 through a transmission chain 202 and is used for driving the first transmission roller 4 and the second transmission roller 5 to rotate in the same direction, the roller 3 is placed in contact with the upper part between the first transmission roller 4 and the second transmission roller 5 and is used for driving the roller 3 to rotate, the roller 3 placed between the first transmission roller 4 and the second transmission roller 5 is driven by friction, the roller 3 rotates in the opposite direction, the labor intensity is greatly reduced, manual turning of old tools is omitted, the groove punching frame 1 replaces manual groove punching, the wrist is not stressed, and the labor intensity is reduced by 80% compared with the prior art.
One side of the second driving roller 5 is provided with a grooving frame 1, the grooving frame 1 is fixed on the steel plate base 9 through two supporting upright posts 106, the upper ends of the supporting upright posts 106 are fixed with a supporting plate 105, the supporting plate 105 is provided with two slide rail supports 103, two parallel slide rails 104 are connected between the two slide rail supports 103, the slide rails 104 are slidably connected with the slide blocks of the manipulator support 102, the manipulator support 102 moves along the slide rail 104, the front end of the manipulator support 102 is rotatably connected with a manipulator 101 above the roller 3, the manipulator 101 is rotatably connected with a welding machine through a rotating shaft, the welding machine is rotatably connected on a fixed block arranged at the front end of the manipulator support 102 through a pin shaft, the automatic grooving machine is used for rotating the welding machine to groove on the roller 3, and an operator controls the manipulator support 102 to complete grooving operation of the welding machine, so that smoke dust in a grooving site is far away, smoke dust is prevented from being sucked, and occupational health injury is reduced; the device ensures the safety of operators, and the grooving frame 1 enables the manual welding handle to be a mechanical type, thereby avoiding the muscle fatigue of the wrists of the operators and preventing the operators from being injured by smashing and squeezing.
The bottom of the steel plate base 9 is provided with two billet bases 10 which are arranged in parallel, and the billet bases 10 are provided with four supports 602 of the standby roller device 6. Every two of the supports 602 are oppositely arranged on the two billet bases 10, a fixing plate 603 is fixed between the two supports 602 on the same billet base 10, the supports 602 are rotatably connected with pulleys 601 for placing rollers 3 to be grooved, the rollers 3 are transversely vertically placed on the pulleys 601 with the billet bases 10, and one of the rollers is matched with the other roller, and when one roller is used for grooving operation, the other roller is placed on the pulleys 601 to be grooved.
On the steel sheet base 9 and be fixed with guard plate 7 in driving roller 4 and the outside of driving roller two 5, prevent that roll 3 from turning over and causing the damage of operation personnel and equipment, improve the security. A protective cover 8 is fixed on the steel plate base 9 above the transmission device 2, so that the transmission part is prevented from hurting operators in a squeezing mode.
On the steel sheet base 9 and be equipped with electric cabinet 207 beside motor 201, the transmission shaft of motor 201 is connected with the speed reducer, and the transmission shaft that the speed reducer was equipped with is connected with drive gear 204, speed reducer electric connection electric cabinet 207, and electric cabinet 207 controls the speed reducer to control motor 201 and drive the rotational speed of driving roller 4 and driving roller two 5, realize the accuracy of the operation of making a groove. The electric cabinet 207 is electrically connected with the welding machine connected with the manipulator 101 and used for controlling the start and stop of the welding machine.
The working method of the automatic grooving device for the roller comprises the following steps:
1) when the rollers 3 need to be grooved to enhance the friction force, an operator places one roller 3 of the two matched rollers 3 on the first transmission roller 4 and the second transmission roller 5 through hoisting equipment, and places the other roller 3 on the pulley 601 of the transmission device 2;
2) an operator turns on a switch of the motor 201 in the electric cabinet 207, the first driving roller 4 and the second driving roller 5 rotate in the same direction under the driving of the motor 201, and the roller 3 is driven to rotate reversely at a constant speed through friction force;
3) an operator pulls the manipulator support 102 to move transversely along the sliding rail 104, finds a position on the roller 3, which needs to be grooved, adjusts the position of the welding machine by rotating the manipulator 101, then turns on a power supply of the welding machine in the electric cabinet 207, and operates the welding machine to groove through the manipulator support 102 and the manipulator 101;
4) after completing grooving, an operator pushes the manipulator support 102 to move transversely along the slide rail 104, adjusts the manipulator support to the next grooving position, closes the switches of the motor 201 and the welding machine after grooving, and lifts the roller 3 away through the lifting device to perform grooving operation on the next roller 3.
The utility model discloses not be limited to above-mentioned embodiment, anybody should learn the structural change who makes under the teaching of the utility model, all with the utility model discloses have the same or close technical scheme, all fall into the utility model discloses an within the protection scope.
The technology, shape and construction parts which are not described in detail in the present invention are all known technology.
Claims (8)
1. The automatic grooving device for the roller is characterized by comprising a steel plate base, a grooving frame, a transmission device, a first transmission roller and a second transmission roller, wherein the grooving frame, the transmission device, the first transmission roller and the second transmission roller are mounted on the steel plate base through bearing seats;
the two outsides of driving roller are equipped with and beat the groove frame, beat the groove frame and fix to the steel sheet base through two support posts that are equipped with on, the support post upper end is fixed with the backup pad, is equipped with two slide rail supports in the backup pad, is connected with the slide rail of two parallels between two slide rail supports, slide rail sliding connection manipulator support's slider for manipulator support removes along the slide rail, and manipulator support front end just rotates above the roll and is connected with the manipulator.
2. The automatic roll grooving apparatus of claim 1, wherein the steel plate base has two parallel steel plate bases on a bottom thereof, and the steel plate bases have four supports for the roll apparatus.
3. The automatic roll grooving apparatus according to claim 2, wherein each two of the holders are oppositely mounted on two billet bases, a fixing plate is fixed between the two holders on the same billet base, and a pulley is rotatably connected to each holder for placing the roll to be grooved.
4. The automatic grooving device for the rolling roll according to claim 1, wherein a protective plate is fixed to the steel plate base and outside the first driving roll and the second driving roll.
5. The automatic roll grooving apparatus according to claim 1, wherein a protective cover is fixed to the steel plate base above the transmission.
6. The automatic grooving device for the rolling rolls according to claim 1, wherein an electric cabinet is arranged on the steel plate base and beside the motor.
7. The automatic grooving device for the roller according to claim 6, wherein a transmission shaft of the motor is connected with a speed reducer, the transmission shaft of the speed reducer is connected with the transmission gear, the speed reducer is electrically connected with an electric cabinet, and the electric cabinet is electrically connected with the manipulator.
8. The automatic grooving device for the rollers according to claim 7, wherein the welding machine is rotatably connected to the manipulator through a rotating shaft, and the welding machine is rotatably connected to a fixing block arranged at the front end of a manipulator bracket through a pin shaft and used for rotating the welding machine to perform grooving on the rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020721908.2U CN212143938U (en) | 2020-05-06 | 2020-05-06 | Automatic grooving device for roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020721908.2U CN212143938U (en) | 2020-05-06 | 2020-05-06 | Automatic grooving device for roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212143938U true CN212143938U (en) | 2020-12-15 |
Family
ID=73721480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020721908.2U Active CN212143938U (en) | 2020-05-06 | 2020-05-06 | Automatic grooving device for roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212143938U (en) |
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2020
- 2020-05-06 CN CN202020721908.2U patent/CN212143938U/en active Active
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