CN212131213U - A magnetic reversing transmission device - Google Patents
A magnetic reversing transmission device Download PDFInfo
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- CN212131213U CN212131213U CN202020720628.XU CN202020720628U CN212131213U CN 212131213 U CN212131213 U CN 212131213U CN 202020720628 U CN202020720628 U CN 202020720628U CN 212131213 U CN212131213 U CN 212131213U
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 29
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Abstract
Description
技术领域technical field
本实用新型涉及机械传动领域,具体的说是一种磁力换向传动装置。The utility model relates to the field of mechanical transmission, in particular to a magnetic reversing transmission device.
背景技术Background technique
传统的传动装置多是通过齿轮系统实现传动,换向一般是利用齿轮传动系统中的惰轮来实现。在传统变速箱中一般通过输入轴、中间轴和输出轴实现换向传动,在中间轴和输出轴之间设有惰轮,通过控制惰轮与中间轴及输出轴上的齿轮啮合,进而达到换向目的。Most of the traditional transmission devices realize the transmission through the gear system, and the reversing is generally realized by the idler gear in the gear transmission system. In the traditional gearbox, the reversing transmission is generally realized through the input shaft, the intermediate shaft and the output shaft. An idler gear is arranged between the intermediate shaft and the output shaft. By controlling the idler gear to mesh with the gears on the intermediate shaft and the output shaft, the commutation purpose.
现有方案中可以实现倒挡、换向的功能,但结构复杂,零部件较多,且需要配备更为复杂的倒挡操纵机构和相应控制系统,导致成本上升,可靠性降低,维护费用高。In the existing scheme, the functions of reverse gear and reversing can be realized, but the structure is complex, there are many parts and components, and a more complex reverse gear operating mechanism and corresponding control system need to be equipped, which leads to increased cost, reduced reliability and high maintenance cost. .
实用新型内容Utility model content
为此,我们研制了一种磁力换向传动装置,采用机械与磁力耦合传动形式,其换挡、换向方式简便,结构简化,工作安全可靠,制作成本低。To this end, we have developed a magnetic reversing transmission device, which adopts the form of mechanical and magnetic coupling transmission.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
本实用新型包括中心轴重合的输入轴、输出轴和设置在所述输入轴与输出轴之间的行星轮系机构,所述行星轮系机构包括太阳轮、行星齿轮组和齿圈,所述太阳轮与行星齿轮组外啮合,所述行星齿轮组与齿圈内啮合,所述输出轴固定设置在行星架的中心轴处,所述太阳轮固定设置在输入轴的末端,所述输入轴设置在机壳的中心轴处,同轴设置的机壳、齿圈和行星架上设有滑动的磁环。The utility model comprises an input shaft and an output shaft whose central shafts are coincident, and a planetary gear train mechanism arranged between the input shaft and the output shaft. The planetary gear train mechanism comprises a sun gear, a planetary gear set and a ring gear. The sun gear is externally meshed with the planetary gear set, the planetary gear set is internally meshed with the ring gear, the output shaft is fixedly arranged at the central axis of the planet carrier, the sun gear is fixedly arranged at the end of the input shaft, and the input shaft It is arranged at the central axis of the casing, and a sliding magnetic ring is arranged on the coaxially arranged casing, the ring gear and the planet carrier.
本实用新型的进一步改进在于:所述行星齿轮组为三组行星轮队构成,每组行星轮队包括两个外啮合的内齿轮和外齿轮,所述内齿轮与太阳轮啮合,所述外齿轮与齿圈啮合。A further improvement of the present invention is that the planetary gear set is composed of three sets of planetary gear trains, each set of planetary gear trains includes two externally meshed internal gears and external gears, the internal gears are meshed with the sun gear, and the external gears are meshed with the sun gear. The gear meshes with the ring gear.
本实用新型的进一步改进在于:所述行星齿轮组设置在行星齿轮轴上,所述行星齿轮轴固定设置在行星架上,且在圆周方向均匀分布。A further improvement of the present invention is that: the planetary gear set is arranged on the planetary gear shaft, the planetary gear shaft is fixedly arranged on the planet carrier, and is evenly distributed in the circumferential direction.
本实用新型的进一步改进在于:所述机壳、齿圈和行星架的外径相同。A further improvement of the present invention is that the outer diameters of the casing, the ring gear and the planet carrier are the same.
本实用新型的进一步改进在于:所述机壳、齿圈和行星架均为磁性材料。A further improvement of the utility model is that: the casing, the ring gear and the planet carrier are all magnetic materials.
本实用新型的进一步改进在于:所述机壳通过第一轴承与输入轴连接,所述行星架通过第二轴承与支架连接。A further improvement of the present invention is that: the casing is connected with the input shaft through the first bearing, and the planet carrier is connected with the support through the second bearing.
本实用新型的进一步改进在于:所述太阳轮、行星齿轮组和齿圈均为斜齿轮。A further improvement of the utility model is that the sun gear, the planetary gear set and the ring gear are all helical gears.
由于采用了上述技术方案,本实用新型取得的有益效果是:Owing to adopting the above-mentioned technical scheme, the beneficial effects obtained by the present utility model are:
本实用新型采用机械与磁力耦合传动,结构较为简单,所需零部件少,更换简单方便,维护成本低,且维修、维护程序简单。通过磁环的滑动能顺利实现换向、传递动力和离合的功能,工作过程无需滑移齿轮,其摩擦磨损小,有效延长寿命。The utility model adopts mechanical and magnetic coupling transmission, the structure is relatively simple, the required components are few, the replacement is simple and convenient, the maintenance cost is low, and the maintenance and maintenance procedures are simple. Through the sliding of the magnetic ring, the functions of reversing, power transmission and clutching can be smoothly realized, no sliding gear is required in the working process, the friction and wear are small, and the service life is effectively prolonged.
本实用新型的行星齿轮组中的单个齿轮除了能像定轴齿轮那样围绕着行星齿轮轴转动之外,它们还会带动行星齿轮轴绕太阳轮转动。行星齿轮组绕行星齿轮轴的转动称为“自转”,绕太阳轮的转动称为“公转”。In addition to being able to rotate around the planetary gear shaft like a fixed-axis gear, the single gears in the planetary gear set of the utility model can also drive the planetary gear shaft to rotate around the sun gear. The rotation of the planetary gear set around the planetary gear shaft is called "rotation", and the rotation around the sun gear is called "revolution".
当磁环滑动到机壳与齿圈之间时,齿圈和机壳被磁环磁化,通过磁力作用,齿圈与机壳固为一体,输入轴通过太阳轮、行星齿轮组将动力传递给行星架,由于齿圈被固定,三组行星轮对分别啮合在一起,构成行星轮对的两个内外齿轮分别进行自转,同时带动行星齿轮轴作为一个整体绕太阳轮逆时针转动,从而带动行星架一起实现与输入轴的转向相反,此时,输出轴与输入轴反方向转动,达到换向的目的;当磁环处于齿圈和行星架之间时,齿圈和行星架被磁环磁化,通过磁力作用,齿圈与行星架固为一体,此时行星齿轮组与齿圈、行星架同步转动。输入轴通过太阳轮、行星齿轮组将动力同时传递给齿圈和行星架,由于齿圈和行星架固定,行星架受到与输入轴转向相同的扭矩,输出轴与输入轴同方向转动,起到传递动力的作用;当磁环位于其他位置时,齿圈不与任何部件固定,输入轴通过太阳轮、行星齿轮组将动力同时传递给齿圈和行星架,由于输出轴承受负载无法转动,动力完全用于驱动齿圈转动,此时齿圈处于空转状态,可实现传动离合功能。When the magnetic ring slides between the casing and the ring gear, the ring gear and the casing are magnetized by the magnetic ring. Through the action of the magnetic force, the ring gear and the casing are solidly integrated, and the input shaft transmits the power through the sun gear and the planetary gear set to the The planet carrier, because the ring gear is fixed, the three sets of planetary gear pairs are meshed together respectively, and the two inner and outer gears that constitute the planetary gear pair rotate independently, and at the same time drive the planetary gear shaft as a whole to rotate counterclockwise around the sun gear, thereby driving the planetary gears. At this time, the output shaft and the input shaft rotate in the opposite direction to achieve the purpose of reversing; when the magnetic ring is between the ring gear and the planet carrier, the ring gear and the planet carrier are magnetized by the magnetic ring , Through the action of magnetic force, the ring gear and the planet carrier are solidly integrated, and the planetary gear set rotates synchronously with the ring gear and the planet carrier. The input shaft transmits power to the ring gear and the planet carrier through the sun gear and planetary gear set at the same time. Since the ring gear and the planet carrier are fixed, the planet carrier receives the same torque as the input shaft steering, and the output shaft rotates in the same direction as the input shaft, which plays a The function of transmitting power; when the magnetic ring is in other positions, the ring gear is not fixed with any part, and the input shaft transmits the power to the ring gear and the planet carrier through the sun gear and planetary gear set at the same time. Because the output bearing cannot rotate due to the load, the power It is completely used to drive the ring gear to rotate. At this time, the ring gear is in an idling state, and the transmission clutch function can be realized.
附图说明Description of drawings
图1是本实用新型的拆分状态结构示意图;Fig. 1 is the split state structure schematic diagram of the present utility model;
图2是本实用新型换向过程中磁环位置结构示意图;Fig. 2 is the schematic diagram of the position structure of the magnetic ring in the commutation process of the present invention;
图3是本实用新型动力传递过程磁环位置结构示意图。3 is a schematic diagram of the positional structure of the magnetic ring during the power transmission process of the present invention.
其中,1、机壳;2、磁环:3、太阳轮;4、行星齿轮组;5、齿圈;6、行星架;7、支架;8、输入轴;9、输出轴;10、第一轴承;11、第二轴承;12、行星轮对;13、行星齿轮轴;14、外齿轮;15、内齿轮。Among them, 1. housing; 2. magnetic ring: 3. sun gear; 4. planetary gear set; 5. ring gear; 6. planet carrier; 7. bracket; 8. input shaft; 9. output shaft; 10. 1. Bearing; 11. Second bearing; 12. Planetary gear pair; 13. Planetary gear shaft; 14. External gear; 15. Internal gear.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步详细说明:Below in conjunction with embodiment, the utility model is described in further detail:
一种磁力换向传动装置,如图1-3所示,其包括中心轴重合的输入轴8、输出轴9和设置在所述输入轴8与输出轴9之间的行星轮系机构,输入轴8通过行星轮系机构完成输出轴9的换向和动力传递的功能。A magnetic reversing transmission device, as shown in Figures 1-3, includes an
如图1所示,所述行星轮系机构包括太阳轮3、行星齿轮组4和齿圈5,所述太阳轮3与行星齿轮组4外啮合,所述行星齿轮组4与齿圈5内啮合,所述行星齿轮组4通过行星齿轮轴13安装在行星架6上。As shown in FIG. 1 , the planetary gear train mechanism includes a sun gear 3 , a planetary gear set 4 and a
位于行星轮系机构中心的是太阳轮3,所述行星齿轮组4安装在行星齿轮轴13上,所述行星齿轮轴13固定设置在行星架6上,且在圆周方向均匀分布。At the center of the planetary gear train mechanism is the sun gear 3 , the planetary gear set 4 is mounted on the planetary gear shaft 13 , and the planetary gear shaft 13 is fixedly arranged on the
所述行星齿轮组4为三组行星轮队12构成,每组行星轮队12包括两个外啮合的内齿轮15和外齿轮14,所述内齿轮15和外齿轮14安装在行星齿轮轴13上,所述内齿轮15与外齿轮14旋转方向相反,所述内齿轮15与太阳轮3常啮合,所述外齿轮14与齿圈5常啮合。组成行星轮对12的内齿轮15和外齿轮14除了可以绕行星架6上的行星齿轮轴13旋转外,还会在行星架6上的行星齿轮轴13的带动下,围绕太阳轮3的中心轴旋转,像地球的自转和绕太阳的公转一样。所述齿圈5与行星齿轮组4的外齿轮14常啮合是内啮合,两者间旋转方向相同。所述太阳轮3、行星齿轮组4和齿圈5常处于啮合状态,为提高工作的平稳性,可以将太阳轮3、行星齿轮组4和齿圈5均设置为斜齿轮。The planetary gear set 4 is composed of three sets of
所述太阳轮3固定设置在输入轴8的末端,所述输入轴8通过过盈配合与太阳轮3连接,所述输入轴8设置在机壳1的中心轴处,所述机壳1通过第一轴承10与输入轴8连接,同轴设置的机壳1、齿圈5和行星架6的外径均相同,所述机壳1、齿圈5和行星架6上设有滑动的磁环2,所述输出轴9固定设置在行星架6的中心轴处,所述行星架6通过过盈配合与输出轴9连接,所述行星架6通过第二轴承11与支架7连接,所述机壳1、齿圈5和支架7均安装在机架上。The sun gear 3 is fixedly arranged at the end of the
所述的输入轴8,输出轴9,太阳轮3,磁环2,齿圈5,行星架6和支架7的中心轴线均重合。所述机壳1、齿圈5和行星架6均为磁性材料。所述磁环2在机壳1、齿圈5和行星架6以及在机壳1与齿圈5之间、齿圈5与行星架6之间滑动的过程中通过磁力分别实现齿圈5与机壳1的固定和齿圈5与行星架6的固定。The central axes of the
如图2所示,当磁环2滑行到机壳1与齿圈5之间位置时,齿圈5和机壳1被磁化,通过磁力作用,齿圈5与机壳1固为一体即齿圈5被固定。这时,输入轴8通过太阳轮3、行星齿轮组4和行星架6将动力传递给输出轴9,由于齿圈5被固定,行星齿轮组4采用均匀分布、成Y型结构的三组行星轮队12,使得传动过程中受力均衡,保证了传动的平稳、可靠。构成每组行星轮队12的两个外啮合的内齿轮15和外齿轮14通过两次啮合传动,实现传动状态的改变。As shown in Figure 2, when the
所述三组行星轮对12均安装在行星架6上固定设置的行星齿轮轴13上且在圆周方向均匀分布,齿圈5 被固定,三组行星轮对12分别啮合在一起,构成行星轮对12的内齿轮15和外齿轮14分别进行自转,同时带动行星齿轮轴13作为一个整体绕太阳轮3逆时针转动,从而带动行星架6一起实现与输入轴8转向相反的扭矩,此时,输出轴9与输入轴8反方向转动,实现了换向。The three sets of planetary gear pairs 12 are all mounted on the planetary gear shafts 13 fixedly arranged on the
如图3所示,当磁环2滑行到齿圈5与行星架6之间的位置时,齿圈5和行星架6被磁化,通过磁力作用,齿圈5与行星架6固为一体,啮合在一起的三组行星轮对12绕太阳轮3转动,此时行星齿轮组4、齿圈5、行星架6同步转动。输入轴8通过太阳轮3、行星齿轮组4将动力同时传递给齿圈5和行星架6,由于齿圈5和行星架6固定,行星架6受到与输入轴8转向相同的扭矩,与行星架6连接的输出轴9与输入轴8同方向转动,实现了动力的传递。As shown in FIG. 3 , when the
当磁环2位于机壳1与齿圈5之间、齿圈5与行星架6之间以外的其它位置时,齿圈5不与任何部件固定,这时,输入轴8通过太阳轮3、行星齿轮组4将动力同时传递给齿圈5和行星架6,由于输出轴9承受负载无法转动,动力完全用于驱动齿圈5转动,此时齿圈5处于空转状态,可实现传动离合功能。When the
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present invention. .
Claims (7)
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CN202020720628.XU CN212131213U (en) | 2020-05-06 | 2020-05-06 | A magnetic reversing transmission device |
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