CN212123865U - A rapid cooling device for mold processing - Google Patents
A rapid cooling device for mold processing Download PDFInfo
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- CN212123865U CN212123865U CN202020154355.7U CN202020154355U CN212123865U CN 212123865 U CN212123865 U CN 212123865U CN 202020154355 U CN202020154355 U CN 202020154355U CN 212123865 U CN212123865 U CN 212123865U
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- 238000001816 cooling Methods 0.000 title claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000007921 spray Substances 0.000 claims abstract description 10
- 238000007664 blowing Methods 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims 1
- 239000003595 mist Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 27
- 239000000243 solution Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
本实用新型涉及模具加工辅助装置技术领域,具体涉及一种模具加工用快速冷却装置,本实用新型将安装框安装在模具外侧,通过手动的转动手轮,使一号锥齿轮带动二号锥齿轮和三号锥齿轮转动,使移动块产生移动带动水冷机构和风冷机构产生移动,使其余模具的宽度相对应,便于配合不同宽度尺寸的模具使用,且能够调节合理间距,达到有效冷却的目的;通过水冷机构向模具喷洒水雾,通过水雾快速冷却模具;通过风冷机构向模具吹风,增加模具表面的空气流量,带走模具热量,加速模具冷却;通过风冷机构和水冷机构相互配合,提高模具冷却效率,进而提高模具生产效率;并且本装置有效减少人力输入,节省人力,操作简单方便,便于使用。
The utility model relates to the technical field of mold processing auxiliary devices, in particular to a rapid cooling device for mold processing. The utility model installs a mounting frame on the outside of the mold, and manually rotates a handwheel to make the No. 1 bevel gear drive the No. 2 bevel gear. It rotates with the No. 3 bevel gear to make the moving block move to drive the water-cooling mechanism and the air-cooling mechanism to move, so that the width of the rest of the molds corresponds to that of the molds of different widths and sizes, and the reasonable spacing can be adjusted to achieve the purpose of effective cooling. ;Spray water mist to the mold through the water cooling mechanism, and quickly cool the mold through the water mist; blow air to the mold through the air cooling mechanism, increase the air flow on the surface of the mold, take away the heat of the mold, and accelerate the cooling of the mold; The air cooling mechanism and the water cooling mechanism cooperate with each other , to improve the cooling efficiency of the mold, thereby improving the production efficiency of the mold; and the device effectively reduces manpower input, saves manpower, and is simple and convenient to operate and easy to use.
Description
技术领域technical field
本实用新型涉及模具加工辅助装置技术领域,具体涉及一种模具加工用快速冷却装置。The utility model relates to the technical field of mold processing auxiliary devices, in particular to a rapid cooling device for mold processing.
背景技术Background technique
模具(mú jù),工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有"工业之母"的称号。Mould (mú jù), various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In a nutshell, a mold is a tool used to make a shaped item, this tool is made up of various parts, and different molds are made up of different parts. It mainly realizes the processing of the shape of the article by changing the physical state of the formed material. Known as the "Mother of Industry".
在外力作用下使坯料成为有特定形状和尺寸的制件的工具。广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁)。应用内腔形状可使坯料获得相应的立体形状。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一。Under the action of external force, the blank becomes a tool with a specific shape and size. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The mold has a specific contour or cavity shape, and the use of the contour shape with the cutting edge can separate the blank according to the contour shape (blanking). Applying the cavity shape allows the blank to obtain a corresponding three-dimensional shape. The mold generally includes two parts, a movable mold and a fixed mold (or a punch and a concave mold), which can be divided and combined. When separated, the parts are taken out, and when closed, the blanks are injected into the mold cavity to form. The mold is a precision tool with complex shape, which bears the expansion force of the blank, and has high requirements on structural strength, rigidity, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important symbols of the level of machinery manufacturing.
由于模具在使用过程中会产生大量的热量,而传统模具无法有效的对自身进行冷却,导致模具在使用过程中产生一系列的不利影响,从而极大的降低了模具的工作效率;还有一些工人手持喷雾枪对模具进行降温,操作繁琐,使模具降温效率低,影响加工效率。Since the mold will generate a lot of heat during use, the traditional mold cannot effectively cool itself, resulting in a series of adverse effects on the mold during use, which greatly reduces the working efficiency of the mold; there are some Workers use a spray gun to cool the mold, which is cumbersome to operate, which reduces the cooling efficiency of the mold and affects the processing efficiency.
实用新型内容Utility model content
针对现有技术所存在的上述缺点,本实用新型提供了一种模具加工用快速冷却装置,能够有效地克服现有技术所存在传统模具无法有效的对自身进行冷却,导致模具在使用过程中产生一系列的不利影响,从而极大的降低了模具的工作效率的问题,还解决了手持喷雾枪对模具进行降温,操作繁琐,使模具降温效率低,影响加工效率的问题。In view of the above shortcomings of the prior art, the utility model provides a rapid cooling device for mold processing, which can effectively overcome the existing in the prior art that the traditional mold cannot effectively cool itself, resulting in the occurrence of the mold during use. A series of adverse effects greatly reduce the working efficiency of the mold, and also solve the problem that the hand-held spray gun cools the mold, which is cumbersome to operate, makes the cooling efficiency of the mold low, and affects the processing efficiency.
为实现以上目的,本实用新型通过以下技术方案予以实现:In order to achieve the above purpose, the present invention is realized through the following technical solutions:
一种模具加工用快速冷却装置,包括安装框;所述安装框上下端均设置有移动机构,位于上端所述移动机构下端连接有水冷机构,位于下端所述移动机构上端连接有风冷机构,所述水冷机构和风冷机构相互配合;A rapid cooling device for mold processing comprises an installation frame; the upper and lower ends of the installation frame are provided with a moving mechanism, the lower end of the moving mechanism at the upper end is connected with a water cooling mechanism, and the upper end of the moving mechanism at the lower end is connected with an air cooling mechanism, The water cooling mechanism and the air cooling mechanism cooperate with each other;
所述移动机构包括手轮、转轴、一号锥齿轮、二号锥齿轮、三号锥齿轮、一号螺纹杆、二号螺纹杆和移动块,所述转轴竖向安装在安装框中部,转轴外侧端固接有手轮,内侧端固接有一号锥齿轮,所述一号锥齿轮右侧啮合有二号锥齿轮,左侧啮合有三号锥齿轮,所述二号锥齿轮右端固接有一号螺纹杆,所述三号锥齿轮左端固接有二号螺纹杆,所述一号螺纹杆和二号螺纹杆均与安装框转动连接,一号螺纹杆和二号螺纹杆上均螺接有移动块。The moving mechanism includes a hand wheel, a rotating shaft, a No. 1 bevel gear, a No. 2 bevel gear, a No. 3 bevel gear, a No. 1 threaded rod, a No. 2 threaded rod and a moving block. The outer end is fixedly connected with a hand wheel, and the inner end is fixedly connected with a No. 1 bevel gear, the right side of the No. 1 bevel gear is meshed with a No. 2 bevel gear, the left side is meshed with a No. 3 bevel gear, and the right end of the No. 2 bevel gear is fixed with a No. 2 threaded rod, the left end of the No. 3 bevel gear is fixed with a No. 2 threaded rod, the No. 1 threaded rod and the No. 2 threaded rod are rotatably connected with the installation frame, and the No. 1 threaded rod and the No. 2 threaded rod are screwed There are moving blocks.
更进一步地,所述安装框上下端开设有安装槽,所述一号锥齿轮、二号锥齿轮、三号锥齿轮、一号螺纹杆和二号螺纹杆均位于安装槽内。Further, the upper and lower ends of the installation frame are provided with installation grooves, and the No. 1 bevel gear, the No. 2 bevel gear, the No. 3 bevel gear, the No. 1 threaded rod and the No. 2 threaded rod are all located in the installation grooves.
更进一步地,所述移动块为长方体,移动块厚度与安装槽宽度相配合,防止移动块随一号螺纹杆或二号螺纹杆转动,使其在安装槽的限制下产生移动。Furthermore, the moving block is a rectangular parallelepiped, and the thickness of the moving block is matched with the width of the installation groove to prevent the moving block from rotating with the No.
更进一步地,所述水冷机构包括一号连接杆、一号安装板、集水腔、喷头、进水管和水箱,所述水箱安装在安装框左右端上侧,水箱下端接通有进水管,所述一号连接杆上端与位于上端所述移动块固接,一号连接杆下端固接有一号安装板,所述一号安装板下端安装有集水腔,所述集水腔下端安装有喷头,集水腔外侧上端与进水管接通。Further, the water-cooling mechanism includes a No. 1 connecting rod, a No. 1 mounting plate, a water collecting chamber, a spray head, a water inlet pipe and a water tank, the water tank is installed on the upper side of the left and right ends of the installation frame, and the lower end of the water tank is connected with a water inlet pipe, The upper end of the No. 1 connecting rod is fixedly connected with the moving block located at the upper end, and the lower end of the No. 1 connecting rod is fixedly connected with a No. 1 mounting plate. The nozzle is connected with the water inlet pipe at the outer upper end of the water collecting chamber.
更进一步地,所述进水管上设置有进水阀,便于控制喷头工作和关闭,防止其持续性工作浪费资源,所述喷头喷水方向朝向内侧,使喷头所喷发的水雾有效喷至模具上,对模具进行有效冷却。Further, the water inlet pipe is provided with a water inlet valve, which is convenient to control the operation and closing of the nozzle, and prevent its continuous work from wasting resources. , to effectively cool the mold.
更进一步地,所述风冷机构包括二号连接杆、二号安装板和吹风扇,所述二号连接杆下端与位于下端所述移动块固接,二号连接杆上端固接有二号安装板,所述二号安装板上端安装有吹风扇。Further, the air-cooling mechanism includes a No. 2 connecting rod, a No. 2 mounting plate and a blowing fan, the lower end of the No. 2 connecting rod is fixedly connected to the moving block located at the lower end, and the upper end of the No. An installation board, and a blower fan is installed on the upper end of the No. 2 installation board.
更进一步地,所述安装框上下端两侧固接有安装脚,安装框左右端中部设置有通风口,所述安装脚上设置有安装孔,所述通风口与风冷机构相配合。Further, mounting feet are fixedly connected to both sides of the upper and lower ends of the mounting frame, air vents are arranged in the middle of the left and right ends of the mounting frame, and mounting holes are provided on the mounting feet, and the vents are matched with the air cooling mechanism.
采用本实用新型提供的技术方案,与已知的公有技术相比,具有如下有益效果:Compared with the known public technology, the technical solution provided by the present utility model has the following beneficial effects:
本实用新型将安装框安装在模具外侧,通过手动的转动手轮,使一号锥齿轮带动二号锥齿轮和三号锥齿轮转动,使移动块产生移动带动水冷机构和风冷机构产生移动,使其余模具的宽度相对应,便于配合不同宽度尺寸的模具使用,且能够调节合理间距,达到有效冷却的目的;通过水冷机构向模具喷洒水雾,通过水雾快速冷却模具;通过风冷机构向模具吹风,增加模具表面的空气流量,带走模具热量,加速模具冷却;通过风冷机构和水冷机构相互配合,提高模具冷却效率,进而提高模具生产效率;并且本装置有效减少人力输入,节省人力,操作简单方便,便于使用。The utility model installs the mounting frame on the outside of the mold, and manually rotates the hand wheel, so that the No. 1 bevel gear drives the No. 2 bevel gear and the No. 3 bevel gear to rotate, so that the moving block moves to drive the water cooling mechanism and the air cooling mechanism to move. Make the width of the rest of the molds correspond to each other, which is convenient to use with molds of different widths and sizes, and can adjust the reasonable spacing to achieve the purpose of effective cooling; spray water mist to the mold through the water cooling mechanism, and quickly cool the mold through the water mist; The blowing of the mold increases the air flow on the surface of the mold, takes away the heat of the mold, and accelerates the cooling of the mold; the cooperation between the air-cooling mechanism and the water-cooling mechanism improves the cooling efficiency of the mold, thereby improving the production efficiency of the mold; and the device effectively reduces the labor input and saves labor. , the operation is simple and convenient, easy to use.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型的主视剖视结构示意图;Fig. 2 is the front sectional structure schematic diagram of the utility model;
图3为本实用新型的水冷机构结构示意图;3 is a schematic structural diagram of the water cooling mechanism of the present invention;
图4为本实用新型的风冷机构结构示意图;4 is a schematic structural diagram of an air-cooling mechanism of the present invention;
图中的标号分别代表:1-安装框,101-安装槽,102-通风口,2-移动机构,201-手轮,202-转轴,203-一号锥齿轮,204-二号锥齿轮,205- 三号锥齿轮,206-一号螺纹杆,207-二号螺纹杆,208-移动块,3-水冷机构,301-一号连接杆,302-一号安装板,303-集水腔,304-喷头,305- 进水管,306-水箱,307-进水阀,4-风冷机构,401-二号连接杆,402- 二号安装板,403-吹风扇,5-安装脚,501-安装孔。The symbols in the figure represent: 1-installation frame, 101-installation groove, 102-vent, 2-movement mechanism, 201-handwheel, 202-rotating shaft, 203-No.1 bevel gear, 204-No.2 bevel gear, 205- No. 3 bevel gear, 206- No. 1 threaded rod, 207- No. 2 threaded rod, 208- Moving block, 3- Water cooling mechanism, 301- No. 1 connecting rod, 302- No. 1 mounting plate, 303- Water collection chamber , 304- sprinkler head, 305- water inlet pipe, 306- water tank, 307- water inlet valve, 4- air cooling mechanism, 401- No. 2 connecting rod, 402- No. 2 mounting plate, 403- blowing fan, 5- mounting feet, 501 - Mounting holes.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合实施例对本实用新型作进一步的描述。The present utility model will be further described below in conjunction with the embodiments.
参照图1至图4,本实施例的一种模具加工用快速冷却装置,包括安装框1;安装框1上下端均设置有移动机构2,具体的,安装框1上下端两侧固接有安装脚5,安装框1左右端中部设置有通风口102,安装脚5上设置有安装孔501,通风口102与风冷机构4相配合。位于上端移动机构2下端连接有水冷机构3,位于下端移动机构2上端连接有风冷机构4,水冷机构3和风冷机构4相互配合。Referring to FIGS. 1 to 4 , a rapid cooling device for mold processing in this embodiment includes an
具体的,参照图1至图4,移动机构2包括手轮201、转轴202、一号锥齿轮203、二号锥齿轮204、三号锥齿轮205、一号螺纹杆206、二号螺纹杆207和移动块208,转轴202竖向安装在安装框1中部,转轴202外侧端固接有手轮201,内侧端固接有一号锥齿轮203,一号锥齿轮203右侧啮合有二号锥齿轮204,左侧啮合有三号锥齿轮205,二号锥齿轮204右端固接有一号螺纹杆206,三号锥齿轮205左端固接有二号螺纹杆207,一号螺纹杆206和二号螺纹杆207均与安装框1转动连接,一号螺纹杆206和二号螺纹杆207上均螺接有移动块208。安装框1上下端开设有安装槽101,一号锥齿轮203、二号锥齿轮204、三号锥齿轮205、一号螺纹杆206和二号螺纹杆207均位于安装槽101 内。移动块208为长方体,移动块208厚度与安装槽101宽度相配合,防止移动块208随一号螺纹杆206或二号螺纹杆207转动,使其在安装槽101的限制下产生移动。Specifically, referring to FIGS. 1 to 4 , the
具体的,参照提1至图3,水冷机构3包括一号连接杆301、一号安装板302、集水腔303、喷头304、进水管305和水箱306,水箱306 安装在安装框1左右端上侧,水箱306下端接通有进水管305,一号连接杆301上端与位于上端移动块208固接,一号连接杆301下端固接有一号安装板302,一号安装板302下端安装有集水腔303,集水腔303 下端安装有喷头304,集水腔303外侧上端与进水管305接通。进水管 305上设置有进水阀307,便于控制喷头304工作和关闭,防止其持续性工作浪费资源,喷头304喷水方向朝向内侧,使喷头304所喷发的水雾有效喷至模具上,对模具进行有效冷却。Specifically, referring to FIGS. 1 to 3 , the
具体的,参照图1、图2和图4,风冷机构4包括二号连接杆401、二号安装板402和吹风扇403,二号连接杆401下端与位于下端移动块 208固接,二号连接杆401上端固接有二号安装板402,二号安装板402 上端安装有吹风扇403。Specifically, referring to FIGS. 1 , 2 and 4 , the
参照图1至图4,使用本实施时,通过安装脚5和安装孔501,将安装框1安装至模具外侧;手动转动手轮201,使转轴202和一号锥齿轮203转动,带动二号锥齿轮204和一号螺纹杆206、三号锥齿轮205 和二号螺纹杆207转动,使移动块208在安装槽101的限制下左右移动,带动水冷机构3和风冷机构4左右移动,使其和模具之间调整至合适间隙;当模具需要降温时,开启进水阀307和吹风扇403;使水箱306内的水通过进水管305进入集水腔303内,从喷头304内喷向模具,对模具进行冷却;吹风扇403从模具两侧向模具吹风,增大模具表面空气流动量,快速带走模具表面的热量;喷头304喷洒的水雾,经过吹风扇403的吹动,在模具上快速流动,加速其带走模具上的热量,提高模具冷却效率;模具快速冷却后,关闭阀门307和吹风扇403,模具继续工作,周而复始,达到快速降温的目的,并有效合理利用资源。1 to 4 , when using this implementation, the mounting
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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