CN212120689U - Illumination curing box - Google Patents

Illumination curing box Download PDF

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Publication number
CN212120689U
CN212120689U CN202020406428.7U CN202020406428U CN212120689U CN 212120689 U CN212120689 U CN 212120689U CN 202020406428 U CN202020406428 U CN 202020406428U CN 212120689 U CN212120689 U CN 212120689U
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China
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carrier
illumination
plate
curing
adjusting
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CN202020406428.7U
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Chinese (zh)
Inventor
李光辉
樊超
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Suzhou Microbit Automation Co ltd
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Suzhou Microbit Automation Co ltd
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Priority to CN202020406428.7U priority Critical patent/CN212120689U/en
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Abstract

The utility model discloses an illumination curing box, which comprises an illumination fixing device, an external baffle, an adjusting device and a carrier, wherein the illumination fixing device comprises a fixing bracket and at least one illumination unit, an inner cavity is arranged in the fixing bracket, and the illumination unit is arranged in the inner cavity of the fixing bracket; the external baffle is clamped on one side of the fixed support, a curing cavity is formed between the external baffle and the fixed support, and the illumination direction of the illumination unit faces the curing cavity; the adjusting device is movably arranged between the illumination fixing device and the external baffle and can be driven to be close to or far away from the illumination fixing device; the carrier is mounted on the adjusting device, the carrier having one or more carrying shafts on which the products to be treated can be mounted. The carrier of the illumination curing box of the utility model plays a role of blocking light, the equipment is not light-leaking, and the safety of the working personnel is ensured; the door opening and closing mode of the upper and lower formulas is adopted, and the space utilization rate is high.

Description

Illumination curing box
Technical Field
The utility model relates to a coating curing equipment technical field especially relates to an illumination curing box.
Background
The existing curing box has limited space size, and a curing light source cannot be turned off in the production process. And the light of curing lamp is strong harmful to the human body, consequently can not the light leak in the in-process of production, and curing box on the market all adopts the mode that the single door is shielded light, and in the in-process of putting into or taking out curing box at the carrier, the door need be opened, leads to light to spill.
Therefore, in combination with the above-mentioned technical problems, there is a need to provide a new technical solution.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem that exists among the prior art, the utility model provides an illumination curing box, concrete technical scheme is as follows:
the utility model relates to an illumination curing box, which comprises an illumination fixing device, an external baffle, an adjusting device and a carrier,
the illumination fixing device comprises a fixing support and at least one illumination unit, an inner cavity is formed in the fixing support, and the illumination unit is installed in the inner cavity of the fixing support;
the external baffle is clamped on one side of the fixed support, a curing cavity is formed between the external baffle and the fixed support, and the illumination direction of the illumination unit faces the curing cavity;
the adjusting device is movably arranged between the illumination fixing device and the external baffle and can be driven to be close to or far away from the illumination fixing device;
the carrier is mounted on the adjusting device, the carrier having one or more carrying shafts on which the products to be treated can be mounted;
when the carrier is installed on the adjusting device, the product to be processed is located in the curing cavity, and the adjusting device is close to or far away from the illumination fixing device to drive the product to be processed to be close to or far away from the illumination unit.
Further, the curing device further comprises a shading driving device and a shading plate, wherein the shading driving device is electrically connected with a control system, and the shading plate is positioned between the illumination unit and the curing chamber and can move between a shading position and a non-shading position by being driven by the shading driving device;
when curing is carried out, the light shielding plate is driven to move to the non-light shielding position, and light emitted by the illumination unit enters the curing cavity; after the curing is completed, the light shielding plate is driven to move to the light shielding position.
Further, the illumination device comprises a horizontal partition plate and a controller, wherein the horizontal partition plate divides the inner cavity of the fixed support into an illumination cavity and a control cavity, the illumination unit is located in the illumination cavity, and the controller is located in the control cavity.
Further, the illumination unit includes the reflection of light lamp shade and installs solidification lamp on the reflection of light lamp shade, the reflection of light lamp shade is located in the illumination cavity, the solidification lamp with the controller electricity is connected, the direction of illumination orientation of solidification lamp the product of treating.
Further, the illumination unit also comprises an optical filter, and the optical filter is positioned between the curing lamp and the product to be treated.
Further comprises an air draft back plate, a side light screen, a top light screen, an air exhaust back plate and an instrument panel,
the air draft rear plate is arranged on the long side face, far away from the curing cavity, of the illumination cavity and is provided with air draft holes;
the side light shielding plates are respectively arranged on two wide side surfaces of the illumination chamber, and the top light shielding plate is arranged at the top of the illumination chamber;
the air exhaust rear plate is arranged on the long side face, far away from the curing cavity, of the control cavity, and an air exhaust fan is further arranged on the air exhaust rear plate and corresponds to the controller;
the instrument panels are respectively mounted on two broad sides of the control chamber.
Furthermore, the bottom of the external baffle is provided with at least one exhaust fan mounting hole, and each exhaust fan mounting hole is internally provided with an exhaust fan correspondingly;
still be provided with inside air inlet plate in the curing chamber, inside air inlet plate surrounds exhaust fan mounting hole, just at least one air intake has been seted up on the inside air inlet plate.
Further, the carrier comprises a carrier plate, a carrier shaft driving device and two conductive elements;
the carrier shaft is rotatably arranged on the carrier plate, the carrier shaft driving device drives the carrier shaft to rotate, and the carrier shaft drives the product to be processed to rotate;
the two conductive elements are respectively embedded in one end or two ends of the lower surface of the carrier plate and are respectively electrically connected with the carrier shaft driving device.
Further, the adjusting device comprises an adjusting front plate, an adjusting rear plate and a conductive block,
the adjusting front plate and the adjusting rear plate are arranged in parallel and have a certain distance, the height of the adjusting front plate is greater than that of the adjusting rear plate, the length of the adjusting front plate is consistent with that of the adjusting rear plate, and the upper end surface of the adjusting front plate is arranged in alignment with that of the adjusting rear plate;
the conductive block is arranged between the adjusting front plate and the adjusting rear plate, one or two power probes are arranged on the conductive block, and the power probes are connected with an external power supply;
the conductive blocks comprise a first conductive block and a second conductive block, the distance between the first conductive block and the second conductive block is smaller than the length of the carrier plate, and when the carrier is installed, one power supply probe is correspondingly connected with one conductive element in a contact mode.
Furthermore, the power supply probe is positioned on the upper surface of the conductive block, and the conductive block further comprises an insulating plate and an insulating sleeve;
the insulating plate is arranged on the upper surface of the conducting block, an insulating hole is formed in the position, corresponding to the power supply probe, of the insulating plate, the power supply probe is located in the insulating hole, and the height of the power supply probe is larger than the thickness of the insulating plate;
the insulating sleeve is sleeved between the power supply probe and the inner wall of the insulating hole.
Further, the adjusting device further comprises a light barrier, the light barrier is vertically installed on the outer surface of the adjusting rear plate, and the light barrier is aligned in parallel with the lower surface of the adjusting rear plate.
Furthermore, the inner surfaces of the light barrier and the external baffle and the outer surface of the internal air inlet plate are respectively provided with a reflecting plate.
Further, the adjusting device further comprises a detection device, and the detection device is electrically connected with the control box.
The utility model discloses a light curing box has following beneficial effect:
(1) the utility model discloses an illumination curing box, its whole in-process that solidifies, the body of carrier has played the effect of blocking light, has ensured that equipment is not leaked light, has ensured staff's safety;
(2) the utility model discloses an illumination curing box, its switch door mode that adopts the following formula, furthest has utilized the space of equipment.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of a catheter structure;
FIG. 2 is a schematic structural diagram of the whole machine of the present embodiment;
FIG. 3 is a schematic view of the internal structure of the whole machine of the present embodiment;
FIG. 4 is a schematic structural diagram of the carrier of the present embodiment;
FIG. 5 is a schematic view of the internal structure of the carrier of the present embodiment;
FIG. 6 is a schematic view of a cover plate structure of the carrier of the present embodiment;
FIG. 7 is a structural diagram of the carrier in the bottom view direction according to the present embodiment;
FIG. 8 is an enlarged view of portion I of FIG. 7;
FIG. 9 is a schematic structural view of a first portion of the whole machine of the present embodiment;
FIG. 10 is a schematic structural view of a second portion of the whole machine of the present embodiment;
FIG. 11 is a schematic structural view of a third portion of the overall machine of this embodiment;
FIG. 12 is a schematic structural view of the conveying line of the present embodiment;
FIG. 13 is a schematic structural view of the light curing box of the present embodiment;
FIG. 14 is a schematic view of the light fixture according to the present embodiment;
FIG. 15 is a schematic structural view of the illumination fixture of the present embodiment;
FIG. 16 is a front view of the light fixture of this embodiment;
FIG. 17 is a schematic structural view of an external baffle of the present embodiment;
FIG. 18 is a schematic structural view of an adjusting device according to the present embodiment;
FIG. 19 is a schematic structural diagram of a conductive block according to the present embodiment;
FIG. 20 is a schematic structural view of a robot arm according to the present embodiment;
FIG. 21 is a schematic structural view of a gripper according to this embodiment;
FIG. 22 is a schematic view showing the construction of a coating apparatus of the present embodiment;
FIG. 23 is a schematic view showing the structure of the coating apparatus of this embodiment with the cover plate of the coating tank removed.
Wherein, 1-a first part, 2-a second part, 3-a third part, 4-a housing, 5-a touch screen, 6-a connector, 7-a frame, 8-an electric cabinet, 101-a drainage cone interface, 102-a tube body, 103-a drainage hole, 20-a carrier, 201-a carrier plate, 202-a cover plate, 203-an air inlet hole, 204-an axle hole, 205-a carrier axle, 206-a carrier axle driving device, 207-a motor mounting plate, 208-a self-rotating gear, 209-a bearing, 210-a conductive element, 211-a first insulating element, 212-a second insulating element, 213-a sealing pad, 30-a conveying line, 301-a conveying driving device, 302-a driving shaft, 303-a conveying edge plate, 304-a conveying mounting plate, 305-a transmission shaft, 306-a coupler, 307-a driven shaft, 308-a synchronous wheel, 309-a follower wheel, 310-a blocking strip, 311-a detection device, 312-a transverse reinforcing rib, 313-a longitudinal reinforcing rib, 314-a transmission belt supporting strip, 315-a transmission belt, 316-a guide block, 317-a tensioning wheel, 318-an adjusting groove, 40-a manipulator, 401-a manipulator bottom plate, 402-a supporting column, 403-an x-axis sliding rail, 404-a horizontal driving motor, 405-a vertical driving motor, 406-a z-axis sliding rail, 407-a mechanical claw, 408-a clamping claw driving device, 409-a clamping claw, 410-a gas joint, 411-a spring, 412-a silica gel sealing ring, 413-a clamping claw mounting plate, 50-a coating groove, 501-a coating groove mounting plate, 502-coating tank cover plate, 503-coating tank cover plate barrier strip, 504-supercharging device, 505-check device, 506-coating tank hanging plate, 507-pipeline, 508-drain pipe, 509-cover plate driving device, 510-clapboard, 511-coating inner cavity, 512-liquid storage inner cavity, 513-three-way joint, 60-illumination curing box, 601-illumination fixing device, 602-adjusting device, 603-external baffle, 604-fixing bracket, 605-optical filter, 606-curing lamp, 607-reflecting lamp cover, 608-light screen, 609-first light-shading connecting plate, 610-second light-shading connecting plate, 611-light-shading driving device, 612-instrument panel, 613-side light screen, 614-top light screen, 615-exhaust back plate, 616-an air exhaust rear plate, 617-a controller, 618-a bottom plate, 619-an adjusting front plate, 620-an adjusting rear plate, 621-a light barrier, 622-a mounting bracket, 623-a conductive block, 624-an insulating plate, 625-an insulating sleeve, 626-a power probe, 627-an internal air inlet plate, 628-an exhaust fan mounting hole, 629-an air inlet, 630-an exhaust fan and 80-a liquid blowing groove.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The catheter is provided with a drainage hole 103, as shown in figure 1, wherein 101 is a drainage conical interface, 102 is a catheter body of the catheter, and 103 is a drainage hole.
Examples
Referring to fig. 2-23, fig. 2 is a schematic structural diagram of the whole machine of the present embodiment; FIG. 3 is a schematic view of the internal structure of the whole machine of the present embodiment; FIG. 4 is a schematic structural diagram of the carrier of the present embodiment; FIG. 5 is a schematic view of the internal structure of the carrier of the present embodiment; FIG. 6 is a schematic view of a cover plate structure of the carrier of the present embodiment; FIG. 7 is a structural diagram of the carrier in the bottom view direction according to the present embodiment; FIG. 8 is an enlarged view of portion I of FIG. 7; FIG. 9 is a schematic structural view of a first portion of the whole machine of the present embodiment; FIG. 10 is a schematic structural view of a second portion of the whole machine of the present embodiment; FIG. 11 is a schematic structural view of a third portion of the overall machine of this embodiment; FIG. 12 is a schematic structural view of the conveying line of the present embodiment; FIG. 13 is a schematic structural view of the light curing box of the present embodiment; FIG. 14 is a schematic view of the light fixture according to the present embodiment; FIG. 15 is a schematic structural view of the illumination fixture of the present embodiment; FIG. 16 is a front view of the light fixture of this embodiment; FIG. 17 is a schematic structural view of an external baffle of the present embodiment; FIG. 18 is a schematic structural view of an adjusting device according to the present embodiment; FIG. 19 is a schematic structural diagram of a conductive block according to the present embodiment; FIG. 20 is a schematic structural view of a robot arm according to the present embodiment; FIG. 21 is a schematic structural view of a gripper according to this embodiment; FIG. 22 is a schematic view showing the construction of a coating apparatus of the present embodiment; FIG. 23 is a schematic view showing the structure of the coating apparatus of this embodiment with the cover plate of the coating tank removed.
A coating curing production line comprises a carrier 20 and a machine body;
as shown in fig. 4-8, the carrier 20 of the present embodiment includes: the processing device comprises a carrier plate 201 and one or more carrier shafts 205 arranged on the carrier plate 201, wherein the carrier shafts 205 are provided with through holes along the axial direction of the carrier shafts 205, and products to be processed can be arranged on the carrier shafts 205; the cover plate 202 is clamped on the upper surface of the carrier plate 201, an air inlet 203 is formed in the cover plate 202, an accommodating cavity is formed between the cover plate 202 and the carrier plate 201, and the accommodating cavity is respectively communicated with the through hole and the air inlet 203; and the loading shaft driving device 206, the loading shaft driving device 206 drives the loading shaft 205 to rotate, and the rotation of the loading shaft 205 drives the product to be processed to rotate.
In this embodiment, a gasket 213 is disposed between the cover plate 202 and the upper surface of the carrier plate 201.
The carrier plate 201 is provided with one or more mounting holes, the mounting holes are arranged in two rows in a staggered manner, and each mounting hole is provided with one of the carrier shafts 205, in this embodiment, the carrier plate 201 is provided with 40 carrier shafts 205, but of course, other numbers are also possible. Two rows of mounting holes which are arranged in a staggered manner are formed in the carrier plate 201 along the length direction of the carrier plate, each row is 20, and one carrier shaft 205, namely 40 carrier shafts 205, is mounted in each mounting hole.
In this embodiment, each of the carrier shafts 205 is provided with a rotation gear 208 and a bearing 209, the carrier shaft 205 is located above the bearing 209, and when the carrier shaft 205 is installed in the installation hole through the bearing 209, the rotation gear 208 is accommodated in the accommodation cavity.
In this embodiment, one of the rotation gears 208 in one of the two rows is respectively engaged with one or two adjacent rotation gears 208 in the other row, and when any one of the rotation gears 208 rotates, all the other rotation gears 208 are driven to rotate.
In this embodiment, the carrier shaft driving device 206 is installed on the cover plate 202, and the carrier shaft driving device 206 drives the rotation gear 208 to rotate, wherein when the carrier shaft driving device 206 drives the rotation gear 208 to rotate, the carrier shaft 205 is driven to rotate, and then the to-be-processed product installed on the carrier shaft 205 is driven to rotate. Preferably, the carrier shaft driving device 206 is a speed reduction motor, and is mounted at the middle position of the upper surface of the cover plate 202 through a motor mounting plate 207, and a shaft hole 204 is further formed at the corresponding position of the cover plate 202. One end of a carrier shaft 205 at the middle position passes through the rotation gear 208 and extends to the outside of the cover plate 202 through the shaft hole 204, and is installed in cooperation with the reduction motor, when the carrier 20 works, the reduction motor can drive the carrier shaft 205 to rotate and drive the rotation gear 208 installed thereon to rotate, so as to drive all the carrier shafts 205 to rotate, and further drive all the products to be processed installed on the carrier shafts 205 to rotate. Preferably, the cover plate 202 is provided with two air inlet holes 203, which are respectively located at two sides of the shaft hole 204 on the upper surface of the cover plate 202.
In the carrier 20 of this embodiment, a power probe is disposed on the carrier plate 201, and the power probe is electrically connected to the carrier shaft driving device 206, in this embodiment, preferably, notches are disposed at two ends of the lower surface of the carrier plate 201, the power probe is composed of two conductive elements 210, and the two conductive elements 210 are respectively mounted in the notches at one end of the carrier plate 201, and are respectively electrically connected to the carrier shaft driving device 206, when the carrier 20 is placed on a corresponding station, the power probe on the carrier 20 is in contact connection with a power probe 626, which will be described below, and is powered on by an external power source, and the carrier shaft driving device 206 is operated, so that the carrier 20 is not electrically charged, and can safely carry out loading and unloading.
In this embodiment, a first insulating element 211 is further disposed between the two conductive elements 210 to separate the two conductive elements 210, so as to prevent the two conductive elements 210 from being electrically connected to each other during use, which may result in a short circuit of the whole circuit.
In this embodiment, the carrier 201 is further provided with a second insulating element 212, the second insulating element 212 is installed in the notch at the other end of the carrier 201, and preferably, both the first insulating element 211 and the second insulating element 212 are made of POM material.
In this embodiment, the body has a first portion 1, a second portion 2 and a third portion 3 in sequence along the x-axis forward direction, as shown in fig. 2 and 3, the first portion 1 and the second portion 2 respectively include a coating device, the second portion 2 further includes a light curing box 60, and the third portion 3 includes one or more light curing boxes 60;
the first part 1 is used for coating the product to be treated for the first time, the second part 2 is used for sequentially carrying out first curing and second coating on the product to be treated which is coated for the first time, and the third part 3 is used for carrying out second curing on the product to be treated which is coated for the second time.
In this embodiment, the first part 1, the second part 2 and the third part 3 of the body further respectively include racks 7, adjacent racks 7 are connected through a connecting piece 6, and an inner cavity is formed in each rack 7; as shown in the figures 9-11 of the drawings,
the coating device and the light curing box 60 are respectively arranged on the frame 7 and are positioned in the inner cavity of the frame 7.
In this embodiment, the first part 1, the second part 2 and the third part 3 of the body further respectively include a conveying device, the conveying device includes a conveying line 30 and a manipulator 40, and the conveying line 30 and the manipulator 40 are respectively mounted on the rack 7;
preferably, said third portion 3 comprises one of said light curing boxes 60;
wherein the conveyor line 30 of the first part 1 drives the carrier 20 to move from the initial position to the first clamping position, the manipulator 40 of the first part 1 drives the carrier 20 to move among the first clamping position, the first coating position and the first placing position in sequence, and in the process, the coating device of the first part 1 finishes the first coating on the product to be processed on the carrier 20;
the conveyor line 30 of the second part 2 drives the carrier 20 to move from the first placing position to the second clamping position, and the manipulator 40 of the second part 2 drives the carrier 20 to move among the second clamping position, the first curing position, the second coating position and the second placing position in sequence, in the process, the light curing box 60 and the coating device of the second part 2 complete the first curing and the second coating of the product to be processed on the carrier 20 in sequence;
the third part 3 comprises two conveyor lines 30, wherein one of the conveyor lines 30 drives the carrier 20 to move from the second placing position to the third clamping position, the manipulator 40 of the third part 3 drives the carrier 20 to move among the third clamping position, the second curing position and the third placing position in turn, in the process, the illumination curing box 60 of the third part 3 completes the second curing of the product to be processed on the carrier 20, and then the other conveyor line 30 of the third part 3 drives the carrier 20 to move from the third placing position to the taking position.
In this embodiment, preferably, the third portion 3 may further include two light curing boxes 60,
wherein, a conveying line 30 of the third part 3 drives the first carrier 20 to move from the second placing position to the third clamping position, the manipulator 40 of the third part 3 drives the first carrier 20 to move from the third clamping position to the second curing position, and the light curing box 60 at the corresponding position performs the second curing on the product to be processed on the first carrier 20;
then the manipulator 40 of the third part 3 moves back and drives the second carrier 20 to move from the third clamping position to the third curing position, and another illumination curing box 60 at the corresponding position carries out the second curing on the product to be processed on the second carrier 20;
then the manipulator 40 of the third part 3 drives the first carrier 20 to move from the second curing position to the third placing position, and then moves back and drives the third carrier 20 to move from the third clamping position to the second curing position, and the light curing box 60 at the corresponding position performs the second curing on the product to be processed on the third carrier 20;
the robot 40 of the third part 3 then drives the second carrier 20 to move from the third curing position to the third placing position, and then moves back and drives the fourth carrier 20 to move from the third gripping position to the third curing position, and another light curing box 60 at the corresponding position performs the second curing on the product to be processed on the fourth carrier 20, and then the previous actions are repeated until the second curing on all the products is completed.
Of course, in this embodiment, the third portion 3 may also include another number of light curing boxes 60, and the operation sequence of each light curing box 60 is analogized in turn.
In this embodiment, the conveying line 30 includes a belt 315 and a conveying driving device 301, as shown in fig. 12, the belt 315 is located above the rack 7, and the carriers 20 are placed on the belt 315; the transfer chain 30 is still including carrying mounting panel 304 and two transport sideboard 303, carry sideboard 303 to pass through carry mounting panel 304 vertical fixation in the upper surface of frame 7, just carry sideboard 303 length direction with the x axle direction of frame 7 is unanimous, and two carry sideboard 303 to follow the y axle direction symmetry of frame 7 sets up, and two carry and have the distance between the sideboard 303.
As shown in the figure, in this embodiment, the conveying side plate 303 is preferably T-shaped, and the vertical end of the T-shaped conveying side plate is vertically installed on the upper surface of the conveying installation plate 304, and the length direction of the horizontal end of the T-shaped conveying side plate coincides with the x-axis direction of the rack 7.
In this embodiment, a plurality of belt pulleys are correspondingly disposed on corresponding surfaces of the two conveying side plates 303, the belt pulleys are rotatably mounted on the conveying side plates 303 through a driven shaft 307, the belt pulleys on each conveying side plate 303 are connected through one transmission belt 315, and the conveying driving device 301 drives the belt pulleys to rotate to drive the transmission belt 315 to rotate. Preferably, 5 belt pulleys are used for each conveying plate, wherein two ends of the conveying plate at the horizontal end of the conveying side plate 303 are used as follow-up wheels 309, two ends of the conveying side plate at the intersection of the vertical end and the horizontal end of the conveying side plate 303, namely the waist part, are used as tension wheels 317, and the last end of the conveying side plate is installed at the vertical end and is used as a synchronous wheel 308.
In this embodiment, the conveying side plate 303 is further provided with an adjusting groove 318, preferably, at the waist portion of the conveying side plate 303, and one tension pulley 317 at the waist portion of the conveying side plate 303 is movably mounted in the adjusting groove 318, and the degree of tightness of the transmission belt 315 is adjusted by adjusting the position of the tension pulley 317 on the adjusting groove 318.
In this embodiment, the conveying driving device 301 preferably employs a speed reducing motor and a transmission shaft 305, the speed reducing motor is installed on the outer side surface of one of the conveying side plates 303, and a driving shaft 302 of the speed reducing motor passes through the conveying side plate 303 and is connected with a synchronizing wheel 308 installed at the vertical end of the same conveying side plate 303, and the speed reducing motor drives the synchronizing wheel 308 to rotate by controlling the rotation of the driving shaft 302. And both ends of the transmission shaft 305 are respectively connected with the synchronous wheels 308 at the vertical ends of the two conveying edge plates 303 through the couplings 306, when the synchronous wheels 308 driven by the speed reducing motor rotate, the transmission shaft 305 transmits power through the transmission shaft, and the synchronous wheels 308 at the vertical end positions of the other conveying edge plate 303 rotate, so that the two transmission belts 315 synchronously run.
Of course, the transmission shaft 305 or the reduction motor may drive the belt wheel at other positions, but the present solution is preferably installed on the belt wheel at the vertical end of the conveying side plate 303, so that the conveying line 30 can be in a deep U shape to ensure that the carriers 20 do not collide during the conveying process; synchronous transmission ensures that two ends of the carrier 20 are synchronous and stably positioned, and simultaneously ensures that the equipment table is clean and reduces the pollution caused by the lubricating liquid. Meanwhile, each conveying line 30 has a separate speed reducing motor for controlling the running speed of the conveying line.
In this embodiment, as shown in the drawings, at both ends of the horizontal end of the conveying side plate 303, the longer end is used as an input end, the shorter end is used as an output end, the last conveying line 30 of the third part 3 is reversely installed, the shorter end is used as an input end, and the longer end is used as an output end.
In this embodiment, the input end and the output end of the conveying side plate 303 are provided with a barrier strip 310, a detection device 311 and a guide block 316; the bars 310 act as stops primarily at the input and output locations to give the robot 40 reaction time. In the former conveyor line 30 of the first section 1, the second section 2, and the third section 3, the input position of the conveying edge plate 303 is the placement position, and the output position thereof is the gripping position, while in the latter conveyor line 30 of the third section 3, the input position of the conveying edge plate 303 is the placement position, and the output position thereof is the pickup position. The detecting device 311 preferably employs a photoelectric sensor for detecting whether the carrier 20 is in place, and transmits a control signal to the robot 40 when detecting that the carrier 20 reaches the gripping position. The guide block 316 mainly guides the movement of the carrier 20 on the conveying line 30.
In this embodiment, longitudinal reinforcing ribs 313 are further disposed on two sides of the driving belt 315 on the corresponding surface of the vertical end of the conveying side plate 303, and meanwhile, a transverse reinforcing rib 312 is disposed in the middle of the driving belt 315 on the corresponding surface of the horizontal end, so as to mainly strengthen and stabilize the conveying side plate 303. In addition, a belt support bar 314 is disposed below the belt 315 to support the belt 315.
In this embodiment, the illumination curing box 60 includes an illumination fixing device 601, an external baffle 603, and an adjusting device 602, as shown in fig. 13 to 19, the illumination fixing device 601 includes a fixing bracket 604 and at least one illumination unit, in this embodiment, four illumination units are preferred, an inner cavity is provided in the fixing bracket 604, and the four illumination units are sequentially installed in the inner cavity of the fixing bracket 604 along the y-axis direction of the rack 7;
the external baffle 603 is clamped on one side of the fixed bracket 604, and a curing cavity is formed between the external baffle and the fixed bracket 604, and the illumination direction of the illumination unit faces the curing cavity;
the adjusting device 602 is movably installed between the illumination fixing device 601 and the external baffle 603, and can be driven to approach or depart from the illumination fixing device 601, and the vehicle 20 is installed on the adjusting device 602;
when the carrier 20 is mounted on the adjusting device 602, the product to be processed is located in the curing chamber, and the adjusting device 602 is close to or far from the illumination fixing device 601 to drive the product to be processed to be close to or far from the illumination unit.
In this embodiment, the illumination curing box 60 further includes a light shielding driving device 611 and a light shielding plate 608, preferably, a first light shielding connecting plate 609 is installed on the fixing bracket, the light shielding driving device 611 is installed on the first light shielding connecting plate 609 through a second light shielding connecting plate 610, the light shielding driving device 611 is electrically connected with the electric cabinet 8, and the light shielding plate 608 is located between the illumination unit and the curing chamber and is driven by the light shielding driving device 611 to move between a light shielding position and a non-light shielding position;
when curing is performed, the light shielding plate 608 is driven to move to the non-light shielding position, and light emitted by the illumination unit is incident into the curing cavity; after the curing is completed, the shutter 608 is driven to move to the shutter position.
In this embodiment, the illumination curing box 60 further includes a horizontal partition plate and a controller 617, preferably, each illumination unit corresponds to one controller 617, the horizontal partition plate divides the inner cavity of the fixing bracket 604 into an illumination chamber and a control chamber, the illumination units are located in the illumination chamber, and the four controllers 617 are sequentially installed on a bottom plate 618 in the control chamber.
In this embodiment, the illumination unit includes a reflective lamp housing 607 and a curing lamp 606 mounted on the reflective lamp housing 607, and preferably, the curing lamp 606 is a mercury lamp, but may be other types of curing lamps 606. The light reflecting lampshade 607 is positioned in the illumination chamber, the curing lamp 606 is electrically connected with the controller 617, and the irradiation direction of the curing lamp 606 faces to the product to be treated.
In this embodiment, the illumination unit further includes an optical filter 605, preferably made of filter glass, where the optical filter 605 is located between the curing lamp 606 and the product to be processed, and can filter out the curing ultraviolet light to ensure the curing temperature.
In this embodiment, the illumination curing box 60 further includes an exhaust rear plate 615, a side shield 613, a top shield 614, an exhaust rear plate 616 and an instrument panel 612,
convulsions back plate 615 is installed the illumination cavity is kept away from the long side of curing chamber, just the hole of having seted up on the convulsions back plate 615 can connect convulsions equipment such as outside air exhauster, on the one hand convulsions back plate 615 can play the effect that is in the light, and on the other hand can also be given and be used for dispelling the heat for curing lamp 606.
The side light shielding plates 613 are respectively installed at two wide sides of the illumination chamber, and the top light shielding plate 614 is installed at the top of the illumination chamber, so that the light of the curing lamp 606 can be prevented from leaking outwards.
The air exhaust rear plate 616 is installed on the long side face of the control cavity far away from the curing cavity, the air exhaust rear plate 616 is further provided with air exhaust fans 630, preferably, four air exhaust fans 630 are installed, each air exhaust fan 630 corresponds to one controller 617, and heat dissipation can be performed on the controllers 617.
The dashboard 612 is mounted on each of the two broad sides of the control chamber for mounting instruments used in the apparatus.
In this embodiment, the bottom of the external baffle 603 is provided with at least one exhaust fan 630 mounting hole 628, preferably three exhaust fan mounting holes 628, and each exhaust fan mounting hole 628 is correspondingly provided with an exhaust fan 630;
still be provided with inside air inlet plate 627 in the curing chamber, inside air inlet plate 627 surrounds exhaust fan mounting hole 628, inside air inlet plate 627 preferably adopts and rolls over the plate shape perpendicularly, just all seted up at least one air intake 629 on the parallel surface of inside air inlet plate 627 and the vertical face, preferably adopts many thin strip slot holes, can guarantee the ventilation effect of equipment.
In this embodiment, a reflective plate made of the same material as the reflective lampshade 607 is attached to the inner surfaces of the light barrier 621 and the external baffle 603 and the outer surface of the internal air inlet 627 respectively, mainly to uniformly reflect the light source to the product to be processed, and to protect the external baffle 603 from being deformed due to overheating.
In this embodiment, the adjusting device 602 includes an adjusting front plate 619, an adjusting rear plate 620, and a conductive block 623,
the adjusting front plate 619 and the adjusting rear plate 620 are arranged in parallel and have a certain distance, the height of the adjusting front plate 619 is greater than that of the adjusting rear plate 620, the length of the adjusting front plate 619 is consistent with that of the adjusting rear plate 620, and the upper end face of the adjusting front plate 619 and the upper end face of the adjusting rear plate 620 are arranged in alignment;
the conductive block 623 is arranged between the adjusting front plate 619 and the adjusting rear plate 620, one or two power probes 626 are arranged on the conductive block 623, and the power probes 626 are connected with an external power supply.
The conductive blocks 623 include a first conductive block and a second conductive block, a distance between the first conductive block and the second conductive block is smaller than a length of the carrier 201, and when the carrier 20 is mounted, one of the power probes 626 is correspondingly connected to one of the conductive elements 210 in a contact manner. When the carrier 20 is mounted on the adjusting device 602, the two conductive elements 210 on the carrier 20 are respectively in contact with the two power probes 626 of one of the conductive blocks 623 for connection, the two power probes 626 on the other conductive block 623 are in contact with the second insulating element 212 on the carrier 20 for connection, and the two power probes 626 are disconnected from the power supply.
Similarly, the two conductive elements 210 on the carrier 20 may also be at different ends, each conductive block 623 is provided with one power probe 626, when the carrier 20 is mounted on the adjusting device 602, the two conductive elements 210 on the carrier 20 are respectively in contact connection with the two power probes 626 for power conduction, and with the above structure, no matter the two conductive elements 210 on the carrier 20 are at the same end or at different ends, the carrier 20 can be mounted on the adjusting device 602 in any direction, therefore, when the carrier 20 is placed, an operator does not need to distinguish the placing direction of the carrier 20, which saves time and labor and saves production time.
In this embodiment, the conductive block 623 preferably adopts a rectangular square, an upper surface of the conductive block 623 is recessed downward, the power probe 626 is located at the recessed position of the upper surface of the conductive block 623, and the conductive block 623 further includes an insulating plate 624 and an insulating sleeve 625;
the insulating plate 624 is mounted in the recess on the upper surface of the conductive block 623, and the shape of the insulating plate 624 is the same as the shape of the recess on the upper surface of the conductive block 623, as shown in fig. 19, an insulating hole is formed in the position of the insulating plate 624 corresponding to the power probe 626, the power probe 626 is located in the insulating hole, and the height of the power probe 626 is greater than the thickness of the insulating plate 624, so that the power probe 626 can be better ensured to be in contact with the conductive element 210 when the carrier 20 is mounted.
The insulating sleeve 625 is sleeved between the power probe 626 and the inner wall of the insulating hole.
As shown in fig. 13 and 17, in this embodiment, the upper end portions of both side surfaces of the external baffle 603 are bent inward horizontally to form two elongated planes, the adjusting device 602 is installed between the light source fixing module and the external baffle 603, two conductive blocks 623 are respectively placed on the two elongated planes, and the conductive blocks 623 can slide on the elongated planes. In use, the distance between the adjustment device 602 and the curing light 606 may be adjusted back and forth according to the intensity of the curing light 606. Since the light intensity of the initial curing lamp 606 is strong, the positions of the adjusting device 602 and the curing lamp 606 are relatively far away, and the light intensity of the curing lamp 606 is relatively weak as the service life becomes longer, the distance between the adjusting device 602 and the curing lamp 606 is reduced to ensure the stability of curing.
In this embodiment, the adjusting device 602 further includes a light barrier 621, the light barrier 621 is vertically installed on the outer surface of the adjusting rear plate 620, and the light barrier 621 is aligned in parallel with the lower surface of the adjusting rear plate 620, so as to ensure that no matter how the position of the adjusting device 602 is moved, the light of the curing lamp 606 will not leak out from the upper side of the illumination curing box 60.
In this embodiment, the adjusting device 602 further includes a detecting device 311, preferably a photoelectric sensor, as shown in fig. 18, preferably, an installation bracket 622 is installed on an outer surface of the conductive block 623, the installation bracket 622 is in a bent plate shape, the detecting device 311 is fixed on the installation bracket 622 and is used for detecting whether a carrier 20 is on the adjusting device 602, and the detecting device 311 is electrically connected to the electric cabinet 8.
In this embodiment, when the carrier 20 is mounted on the adjusting device 602, after the detecting device 311 detects that the carrier 20 is mounted in place, the electric cabinet 8 controls the light-shielding driving device 611 to drive the light-shielding plate 608 to open, and at the same time, the conductive element 210 is in contact with the power probe 626, the carrier shaft driving device 206 drives the carrier shaft 205 to rotate to drive the product to be processed to rotate, and the curing lamps 606 can uniformly irradiate on the rotating product to be processed.
In this embodiment, the manipulator 40 includes a horizontal driving device, a vertical driving device, and a gripper 407, the manipulator 40 is mounted on the upper surface of the rack 7 through a manipulator base plate 401, and the horizontal driving device is fixed above the rack 7 through two support columns 402. The horizontal driving device comprises an x-axis sliding rail 403, a horizontal driving motor 404 and a horizontal sliding plate, wherein the horizontal driving motor 404 can drive the horizontal sliding plate to slide on the x-axis sliding rail 403, the vertical driving device is installed on the horizontal sliding plate, and when the horizontal driving motor 404 drives the horizontal sliding plate to move, the vertical driving device follows to move together. The vertical driving device comprises a vertical driving motor 405, a z-axis slide rail 406 and a mechanical claw mounting plate, wherein a mechanical claw 407 is mounted on the mechanical claw mounting plate, and the vertical driving motor 405 drives the mechanical claw mounting plate to move on the z-axis slide rail 406 so as to drive the mechanical claw 407 to vertically move together. The manipulator 40 mainly carries the carrier 20, realizes coating or curing operation, and the manipulator 40 has the clamp and gets carrier 20 steady, fixes a position accurate, characteristics such as efficient.
In this embodiment, the gripper 407 includes a clamping jaw 409 and a clamping jaw driving device 408, preferably two sets of clamping jaws 409, each set includes two clamping jaws 409, each set of clamping jaws 409 is driven by one clamping jaw driving device 408, the clamping jaw driving device 408 drives the clamping jaws 409 to clamp or loosen the carrier 20, the clamping jaw driving device 408 preferably employs an air cylinder, the two clamping jaws 409 of each set are respectively installed on the air cylinder, and the air cylinder drives the two clamping jaws 409 to move closer to or away from each other.
In this embodiment, the gripper 407 further includes a gripper mounting plate 413 and at least one air-receiving head 410, the gripper driving device 408 and the air-receiving head 410 are respectively mounted on the gripper mounting plate 413, preferably, the two air-receiving heads 410 are disposed at intervals along a length direction of the gripper mounting plate 413, positions of the two air-receiving heads 410 correspond to positions of the two air inlets 203 on the cover plate 202 of the carrier 20, and when the gripper 407 grabs the carrier 20, the air-receiving heads 410 are in air communication with the outside through the air-receiving heads 410.
In this embodiment, the air connector 410 is tubular and vertically installed on the clamping jaw mounting plate 413, and a diameter of one end of the air connector 410 is larger than a diameter of the other end, wherein the air connector 410 is installed on the clamping jaw mounting plate 413 through a small-diameter end and penetrates through the clamping jaw mounting plate 413. The large-diameter end of the gas connector 410 is also provided with a silica gel sealing ring 412, and the silica gel sealing ring is hollow, so that gas can enter the gas connector. When manipulator 40 presss from both sides behind the carrier 20, connect the gas head 410 to be connected with inlet port 203, sealed effect that plays that silica gel sealing washer 412 can be fine prevents to have gas to spill, simultaneously, still the cover is equipped with spring 411 at the minor diameter end of the part gas head 410 of carrier 20 below, works as manipulator 40 presss from both sides when the carrier 20, spring 411 can give connect gas head 410 to apply an elasticity, assurance that can be better silica gel sealing washer 412 hugs closely at the upper surface of support plate 201, better assurance the leakproofness of silica gel sealing washer 412.
In this embodiment, the first part 1 and the second part 2 of the body further include liquid blowing slots 80, respectively, and the liquid blowing slots 80 are installed on the rack 7 and located in the inner cavity of the rack 7;
wherein the manipulator 40 of the first part 1 drives the carrier 20 to move from the first coating position to a first liquid blowing position, then external air enters the accommodating cavity through the air connecting head 410 and the air inlet hole 203 and passes through the through hole to complete first liquid blowing on the product to be treated, and then the manipulator 40 of the first part 1 drives the carrier 20 to move from the first liquid blowing position to the first placing position;
the manipulator 40 of the second part 2 drives the carrier 20 to move from the second coating position to the second liquid blowing position, then outside air enters the accommodating cavity again through the air inlet holes 203 and passes through the through holes to complete second liquid blowing on the products to be treated, and then the manipulator 40 of the second part 2 drives the carrier 20 to move from the second liquid blowing position to the second placing position.
In this embodiment, the coating apparatus includes a coating bath 50, a coating bath mounting plate 501, a coating bath cover plate 502, a cover plate driving device 509, a partition plate 510, and a pressurizing device 504;
the coating bath 50 is mounted on the frame 7 through the coating bath mounting plate 501, and preferably, the coating bath 50 is mounted on the coating bath mounting plate 501 through a coating bath hanger plate 506, and an open end of the coating bath 50 penetrates the coating bath mounting plate 501 by a certain distance.
The coating tank cover plate 502 is engaged with the opening of the coating tank 50, the cover plate driving device 509 drives the coating tank cover plate 502 to shield or expose the opening of the coating tank 50, preferably, the coating tank cover plate 502 is a cover-shaped structure with an opening on the long side, as shown in fig. 22, the side of the lower left corner of the coating tank cover plate 502 is an opening, when coating is needed, the cover plate driving device 509 drives the coating tank cover plate 502 to move along the width direction of the coating tank mounting plate 501, i.e., the upper right corner in the drawing, and the coating tank 50 is exposed from the lower side of the coating tank cover plate 502. Also, when coating is not required, the coating slot cover 502 is returned to the shielding position to shield the coating slot 50. In this embodiment, it is preferable to provide a coating bath cover plate barrier 503 at the edge of the coating bath 50, as shown in fig. 22, when the coating bath cover plate 502 returns to the shielding position to shield the coating bath 50, the opening of the coating bath cover plate 502 is just closed by the coating bath cover plate barrier 503, so that the coating bath 50 can be better shielded completely, and the evaporation of the coating liquid in the coating bath 50 can be effectively prevented.
The partition plate 510 divides the inner cavity of the coating tank 50 into a liquid storage inner cavity 512 and a coating inner cavity 511, the height of the partition plate 510 is smaller than that of the coating tank 50, and the product to be treated is positioned in the coating inner cavity 511 during coating; preferably, the bottom of the liquid storage cavity 512 and the bottom of the coating cavity 511 of the coating tank 50 are respectively provided with a connecting hole.
One end of a three-way joint 513 is connected to a connecting hole at the bottom of the coating inner cavity 511, a connecting hole at the bottom of the liquid storage inner cavity 512 is connected with a pressurizing device 504, a pump is preferably added, the pressurizing pump and the other end of the three-way joint 513 are connected through a pipeline 507, the liquid storage inner cavity 512 is communicated with the coating inner cavity 511, meanwhile, in order to prevent the coating liquid in the coating inner cavity 511 from flowing back to the liquid storage inner cavity 512, a check device 505 is further added, a check valve is preferably used, the coating liquid in the coating inner cavity 511 is not higher than the partition plate 510, and the coating liquid higher than the partition plate 510 can automatically flow into the liquid storage inner cavity 512.
In this embodiment, liquid level detection devices (not shown) are disposed in the coating inner cavity 511 and the liquid storage inner cavity 512 for detecting liquid level height, preferably, a liquid level detection switch is adopted, when the coating inner cavity 511 or the liquid storage inner cavity 512 reaches a set minimum value, liquid adding is prompted, in addition, if the coating inner cavity 511 needs to be added with liquid and a booster pump is started, the coating liquid in the liquid storage inner cavity 512 is added into the coating inner cavity 511, such advantages are that the coating liquid on the bottom surface cannot be used all the time and quality change easily occurs, we can recycle the liquid through the booster pump, waste of the coating liquid can be avoided, the coating liquid is fully utilized, and in the same time, when we wash, clear water is added into the coating inner cavity 511 or the liquid storage inner cavity 512 in the coating tank 50, so that the booster pump circulates for a period of time to wash the waste liquid in the coating tank 50 completely, finally, the waste water is discharged through the drain pipe 508, so that the cleaning purpose is achieved, the coating tank 50 does not need to be taken out for cleaning, and the action is simple, convenient and quick.
In this embodiment, the coating tank 50 is preferably made of teflon, or may be made of other materials, so as to ensure that the coating liquid can be maintained in the coating tank 50 for a long time.
The coating and curing production line of the embodiment further comprises a housing 4, a touch screen 5 and at least one electric cabinet 8, preferably three electric cabinets 8, two of which are arranged in the inner cavity of the frame 7 of the first part 1, and one of which is arranged in the inner cavity of the frame 7 of the second part 2. Certainly, the position of the electric cabinet 8 of the whole coating and curing production line is not fixed and can be installed at other positions, the number is not limited, the position and the number of the electric cabinet 8 of the whole coating and curing production line can be properly adjusted according to needs, and the above scheme is only a preferred scheme. All the electric cabinets 8 in the embodiment are communicated with one another and control the whole coating and curing production line together. Of course, each electric cabinet 8 may also control one or more parts separately, may also control one or more devices in the same part or different parts separately, may also control one or more parts together, and so on.
The electric cabinet 8 is electrically connected with the touch screen 5, the electric cabinet 8 controls the coating and curing production line to act, and the touch screen 5 carries out data monitoring and parameter setting on the whole system.
In addition, the device is not limited to coating and curing products, the catheter and the sheath tube are only one type, and the coating and curing of the surface coating can be carried out on strips or tubes with slender mechanisms like the catheter and the sheath tube.
The specific implementation steps are as follows:
preparation stage of coating:
liquid adding: and manually adding a proper amount of coating liquid into the coating inner cavity and the liquid storage inner cavity of the coating tank.
Feeding a catheter: one end of the catheter drainage conical interface is arranged on the carrier, the other end of the catheter drainage conical interface naturally hangs down, and the urinary catheters are sequentially arranged.
(II) three part circulation operation stage
S1: the first section applies and blows a first coating to the catheter.
Pressing a start button on the touch screen, starting equipment, manually placing a first carrier provided with a catheter at the input end of the conveying line of the first part, after the photoelectric sensor at the input end detects the carrier, moving the conveying line to forward output the carrier until the photoelectric sensor at the output end detects the carrier, stopping the movement of the conveying line, and blocking the carrier by a barrier strip at the output end. At the moment, the manipulator of the first part moves to a position which is just above the first carrier and is grabbed and carried to a safety position which is just above the coating groove of the first part, the cover plate driving device drives the cover plate of the coating groove to extend out, the cover plate of the coating groove is separated from the coating groove, the manipulator drives the carrier to continuously descend, so that the part of the catheter to be coated completely extends into the coating groove to carry out first coating, after the coating is finished, the mechanical arm of the first part drives the carrier to lift upwards to a set safe height to enable the catheter to leave the coating tank for airing, the cover plate driving device drives the coating tank cover plate to retract, the coating tank cover plate covers the coating tank to prevent the coating liquid from volatilizing, meanwhile, the manipulator grabbing carrier of the first part moves to a liquid blowing height set right above the liquid blowing groove of the first part, so that the catheter on the carrier is placed in the liquid blowing groove, the air inlet of the air connector enters the catheter through the loading shaft to blow out the coating liquid entering the drainage hole of the catheter. The manipulator of the first part holds the carrier and lifts upwards to place the carrier at the input end of the conveying line of the second part, and then the manipulator of the first part repeats the steps to coat the catheter on the next carrier.
S2: and the second part is used for carrying out first curing on the catheter and second coating and blowing.
When the photoelectric sensor at the input end of the conveying line of the second part detects the carrier, the conveying line of the second part moves to output the carrier forwards until the photoelectric sensor at the output end detects the carrier, the conveying line of the second part stops moving, the baffle strip at the output end blocks the carrier (the time from the coating groove which is coated and leaves the first part to the output end of the conveying line of the second part is the first airing time), the manipulator of the second part moves to the position right above the carrier to grab the carrier and moves to the position right above the illumination curing box of the second part to place the carrier on the adjusting device, the power probe on the carrier detects that the power probe on the adjusting device is automatically switched on, the carrier shaft driving device is controlled to operate according to the specified rotating speed, so that the carrier shaft of the whole carrier is driven to rotate, and meanwhile, the shading driving device carries the shading plate to shrink, the curing lamp is uniformly irradiated on the self-rotating catheter for curing, after curing is completed, the manipulator of the second part grabs the carrier and moves the carrier to a safety position set right above the coating groove of the second part, the cover plate driving device drives the coating groove cover plate to extend out to enable the coating groove cover plate to leave the coating groove, the manipulator continues to drive the carrier to descend to enable the part of the catheter to be coated to completely enter the coating liquid in the coating groove for secondary coating, after coating is completed, the manipulator of the second part drives the carrier to ascend to a set safety height to enable the catheter to leave the coating groove, the cover plate driving device drives the coating groove cover plate to contract to cover the coating groove to prevent the coating liquid from volatilizing, and meanwhile, the manipulator carrier of the second part with the manipulator moves to a liquid blowing height set right above the liquid blowing groove of the second part to enable the catheter on the carrier to be placed in the liquid blowing groove, the air inlet of the air connector enters the catheter through the loading shaft to blow out the coating liquid entering the drainage hole of the catheter. The manipulator of the second part grabs the carrier and lifts upwards to place the carrier at the input end of the previous conveying line of the third part, and then the manipulator of the second part repeats the steps to carry out primary curing, secondary coating and liquid blowing on the catheter on the next carrier.
S3: and a third curing of the catheter.
When the photoelectric sensor at the input end of the previous conveying line of the third part detects the first carrier, the previous conveying line of the third part moves to output the first carrier forwards until the photoelectric sensor at the output end detects the first carrier, the previous conveying line of the third part stops moving, the barrier strip at the output end blocks the first carrier (the time from the coating tank which is coated and leaves the second part to the output end of the previous conveying line of the third part is the second airing time), the manipulator of the third part moves to the position right above the first carrier to grab the position right above the first carrier and moves to the position right above a light curing box of the third part to place the first carrier on the adjusting device, the power probe on the first carrier detects that the power probe on the adjusting device is automatically powered on, and the carrier shaft driving device is controlled to operate according to the specified rotating speed, thereby driving the carrying shaft of the whole carrier to rotate, simultaneously, the shading driving device carries the shading plate to contract, so that the curing lamp uniformly irradiates on the rotating catheter for curing, when the first carrier is cured, the manipulator of the third part can grab the second carrier conveyed from the previous conveying line of the third part and place the second carrier on another illumination curing box of the third part, curing is carried out according to the curing step of the first carrier, when the second carrier is cured, the first carrier is cured, the manipulator of the third part grabs the first carrier and places the first carrier on the input end of another conveying line of the third part, the sensor at the output end and the input end of another conveying line of the third part senses the first carrier and conveys the first carrier out until the output end sensor detects the first carrier, and the other conveying line of the third part stops moving, the barrier strip blocks the first carrier from moving, and the solidified catheter can be taken down by manually taking down the first carrier. And simultaneously, after the manipulator of the third part places the first carrier on the other conveying line of the third part, the manipulator of the third part moves to the output end of the previous conveying line of the third part to grab the conveyed third carrier, the third carrier is placed on the previous illumination curing box of the third part, the catheter on the third carrier is cured according to the steps, the catheter on the second carrier is cured while the catheter of the third carrier is cured, the manipulator of the third part grabs the second carrier and places the second carrier on the input end of the other conveying line of the third part to be conveyed out, and the manipulator of the third part performs cyclic operation according to the steps.
At any time while the third portion is solidified, the first and second portions are also synchronized at the same time according to the steps of S1 and S2, respectively, so that the three portions are cycled as described above.
The utility model discloses an illumination curing box's beneficial effect is:
(1) the utility model discloses an illumination curing box, its whole in-process that solidifies, the body of carrier has played the effect of blocking light, has ensured that equipment is not leaked light, has ensured staff's safety;
(2) the utility model discloses an illumination curing box, its switch door mode that adopts the following formula, furthest has utilized the space of equipment.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
While embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications and changes may be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (13)

1. An illumination curing box is characterized by comprising an illumination fixing device (601), an external baffle (603), an adjusting device (602) and a carrier (20),
the illumination fixing device (601) comprises a fixing bracket (604) and at least one illumination unit, wherein an inner cavity is formed in the fixing bracket (604), and the illumination unit is installed in the inner cavity of the fixing bracket (604);
the external baffle (603) is clamped on one side of the fixed support (604), a curing cavity is formed between the external baffle and the fixed support (604), and the illumination direction of the illumination unit faces the curing cavity;
the adjusting device (602) is movably arranged between the illumination fixing device (601) and the external baffle (603) and can be driven to be close to or far away from the illumination fixing device (601);
the carrier (20) is mounted on the adjustment device (602), the carrier (20) having one or more carrier shafts (205), on which carrier shafts (205) products to be treated can be mounted;
when the carrier (20) is installed on the adjusting device (602), the product to be processed is located in the curing cavity, and the adjusting device (602) is close to or far away from the illumination fixing device (601) to drive the product to be processed to be close to or far away from the illumination unit.
2. An illumination curing box according to claim 1, characterized in that it further comprises a light shielding driving device (611) and a light shielding plate (608), said light shielding driving device (611) being electrically connected with a control system, said light shielding plate (608) being located between said illumination unit and said curing chamber and being movable in a light shielding position and a non-light shielding position driven by said light shielding driving device (611);
wherein, when curing is carried out, the light shielding plate (608) is driven to move to the non-light shielding position, and the light emitted by the illumination unit is emitted into the curing cavity; after curing is completed, the shutter plate (608) is driven to move to the shutter position.
3. The curing light box of claim 1, further comprising a horizontal partition dividing the inner cavity of the stationary support (604) into a light chamber and a control chamber, the light unit being located in the light chamber, and a controller (617) located in the control chamber.
4. The illumination curing box according to claim 3, characterized in that the illumination unit comprises a light reflecting lampshade (607) and a curing lamp (606) mounted on the light reflecting lampshade (607), the light reflecting lampshade (607) is located in the illumination chamber, the curing lamp (606) is electrically connected with the controller (617), and the illumination direction of the curing lamp (606) faces to the product to be processed.
5. An illumination curing box according to claim 4, characterized in that the illumination unit further comprises a filter (605), the filter (605) being located between the curing lamp (606) and the product to be treated.
6. An illumination curing box according to claim 3, characterized by further comprising an updraft rear panel (615), a side visor (613), a top visor (614), a vented rear panel (616) and a dashboard (612),
the air draft rear plate (615) is arranged on the long side face, far away from the curing cavity, of the illumination cavity, and an air draft hole is formed in the air draft rear plate (615);
the side light shielding plates (613) are respectively arranged on two wide sides of the illumination chamber, and the top light shielding plate (614) is arranged on the top of the illumination chamber;
the exhaust rear plate (616) is arranged on the long side face of the control cavity far away from the curing cavity, an exhaust fan (630) is further arranged on the exhaust rear plate (616), and the exhaust fan (630) is arranged corresponding to the controller (617);
the instrument panels (612) are mounted on two broad sides of the control chamber, respectively.
7. The illumination curing box according to claim 1, wherein at least one exhaust fan mounting hole (628) is formed at the bottom of the external baffle (603), and an exhaust fan (630) is correspondingly mounted in each exhaust fan mounting hole (628);
still be provided with inside air inlet board (627) in the curing chamber, inside air inlet board (627) surrounds exhaust fan mounting hole (628), just at least one air intake (629) has been seted up on inside air inlet board (627).
8. The illumination curing oven according to claim 1, characterized in that the carrier (20) comprises a carrier plate (201), a carrier shaft drive (206) and two conductive elements (210);
the carrier shaft (205) is rotatably mounted on the carrier plate (201), the carrier shaft driving device (206) drives the carrier shaft (205) to rotate, and the carrier shaft (205) rotates to drive the product to be processed to rotate;
the two conductive elements (210) are respectively embedded at one end or two ends of the lower surface of the carrier plate (201) and are respectively electrically connected with the carrier shaft driving device (206).
9. An illumination curing box according to claim 8, characterized in that the adjusting means (602) comprises an adjusting front plate (619), an adjusting rear plate (620) and a conductive block (623),
the adjusting front plate (619) and the adjusting rear plate (620) are arranged in parallel and have a certain distance, the height of the adjusting front plate (619) is larger than that of the adjusting rear plate (620), the length of the adjusting front plate (619) is consistent with that of the adjusting rear plate (620), and the upper end face of the adjusting front plate (619) and the upper end face of the adjusting rear plate (620) are arranged in an aligned mode;
the conductive block (623) is arranged between the adjusting front plate (619) and the adjusting rear plate (620), one or two power supply probes (626) are arranged on the conductive block (623), and the power supply probes (626) are connected with an external power supply;
the conductive blocks (623) comprise a first conductive block and a second conductive block, the distance between the first conductive block and the second conductive block is smaller than the length of the carrier plate, and when the carrier (20) is installed, one power supply probe (626) is correspondingly connected with one conductive element (210) in a contact mode.
10. The illumination curing box according to claim 9, wherein the power probe (626) is located on the upper surface of the conductive block (623), and the conductive block (623) further comprises an insulating plate (624) and an insulating sleeve (625);
the insulating plate (624) is arranged on the upper surface of the conductive block (623), an insulating hole is formed in the position, corresponding to the power supply probe (626), of the insulating plate (624), the power supply probe (626) is located in the insulating hole, and the height of the power supply probe (626) is larger than the thickness of the insulating plate (624);
the insulating sleeve (625) is sleeved between the power supply probe (626) and the inner wall of the insulating hole.
11. The light curing box of claim 9, wherein the adjusting device (602) further comprises a light barrier (621), the light barrier (621) is vertically installed on the outer surface of the adjusting back plate (620), and the light barrier (621) is aligned in parallel with the lower surface of the adjusting back plate (620).
12. A photocuring box according to claim 11, wherein the inner surfaces of the light barrier (621) and the outer baffle (603) and the outer surface of the inner air inlet plate (627) are further provided with light reflecting plates, respectively.
13. An illumination curing box according to claim 1, characterized in that the adjusting device (602) further comprises a detecting device (311), the detecting device (311) being electrically connected with the control box (8).
CN202020406428.7U 2020-03-26 2020-03-26 Illumination curing box Active CN212120689U (en)

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Application Number Priority Date Filing Date Title
CN202020406428.7U CN212120689U (en) 2020-03-26 2020-03-26 Illumination curing box

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Application Number Priority Date Filing Date Title
CN202020406428.7U CN212120689U (en) 2020-03-26 2020-03-26 Illumination curing box

Publications (1)

Publication Number Publication Date
CN212120689U true CN212120689U (en) 2020-12-11

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Country Link
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