CN212119873U - High-speed pigment mixer - Google Patents
High-speed pigment mixer Download PDFInfo
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- CN212119873U CN212119873U CN202020567418.1U CN202020567418U CN212119873U CN 212119873 U CN212119873 U CN 212119873U CN 202020567418 U CN202020567418 U CN 202020567418U CN 212119873 U CN212119873 U CN 212119873U
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Abstract
The utility model discloses a high-speed pigment stirrer, which comprises an explosion-proof motor component, a connecting rod, a dispersion disc, a cylinder component and a rotating speed controller; the explosion-proof motor assembly is connected with one end of the connecting rod, the other end of the explosion-proof motor assembly is electrically connected with the rotating speed controller, the other end of the connecting rod extends into the barrel assembly, the dispersion disc is installed at the end part of the connecting rod, and the explosion-proof motor assembly drives the dispersion disc to rotate; the dispersion disc is provided with a plurality of blades in different shapes along the circumferential direction. The utility model discloses can form stronger shearing mixing action to pigment and reach better dispersion effect and effectual a large amount of foams that have reduced pigment and produce at high-speed dispersion in-process simultaneously.
Description
Technical Field
The utility model belongs to the technical field of the chemical production instrument, especially, relate to a high-speed pigment mixer.
Background
The pigment refers to a substance capable of being dyed and is mainly applied to the industries of paint, printing ink, printing and dyeing, various products and the like. With the continuous expansion of the demand of people for bright-colored products, the development and application prospect of the Chinese pigment industry is very wide. However, pigments intended for use are mostly present as a mixture of primary particles, agglomerates and agglomerates. Therefore, the pigment must be dispersed before use. Pigment dispersion means that the pigment is uniformly dispersed in the product by reducing the size of aggregates and agglomerates to a desired size.
At present, the pigment is dispersed mainly by mechanical stirring and by a coating material dispersing machine, a stirrer, a pulverizer and the like. The method comprises the steps of crushing, dispersing, emulsifying and mixing slurry-like liquid raw materials with different viscosities, and performing strong shearing, impacting, crushing and dispersing on the materials through high-speed operation of sharp teeth on a dispersion disc so as to achieve the functions of rapid mixing, dissolving, dispersing and refining. The pigment is uniformly dispersed in the product.
At present, the application No. 201110416075.4, entitled "pigment stirrer", discloses a pigment stirrer composed of a base, a stirring barrel, a driving motor, a vertical stirring rod and the like, and has the defects that the pigment stirrer is not suitable for processing high-viscosity pigment, has weak crushing effect on the pigment and cannot achieve rapid mixing; the application number is 201610073758.7, and the patent name is "a pigment dispenser", discloses including the frame, install the screen cloth on the frame, the screen cloth passes through the slide bar and is connected with eccentric motor, realizes the homodisperse of pigment through the mode of grinding, and the weak point lies in that the structure is complicated, and operation, maintenance are difficult.
SUMMERY OF THE UTILITY MODEL
To the defect that exists among the prior art with not enough, the utility model aims to provide a high-speed pigment mixer has solved among the prior art pigment dispersion inhomogeneous, the high operational difficulty scheduling problem of instrument complexity.
The technical scheme of the utility model as follows: a high-speed pigment stirrer comprises an explosion-proof motor assembly, a connecting rod, a dispersion disc, a cylinder assembly and a rotating speed controller;
the explosion-proof motor assembly is connected with one end of the connecting rod, the other end of the explosion-proof motor assembly is electrically connected with the rotating speed controller, the other end of the connecting rod extends into the barrel assembly, the dispersion disc is installed at the end part of the connecting rod, and the explosion-proof motor assembly drives the dispersion disc to rotate;
the dispersion disc is provided with a plurality of blades in different shapes along the circumferential direction.
Preferably, the different-shaped blades include saw-tooth blades, rectangular blades and diamond-shaped blades.
Preferably, the barrel subassembly includes first barrel and the second barrel of coaxial setting, and the one end of first barrel closely laminates with the inner wall of second barrel, and the through-hole has been seted up on the top of first barrel, and the connecting rod passes in the through-hole stretches into first barrel.
Preferably, the explosion-proof motor assembly comprises an explosion-proof fan, an explosion-proof motor, a coupler and a concentric bearing, the coupler and the concentric bearing are sleeved on the periphery of the connecting rod, the explosion-proof motor and the concentric bearing are connected through the coupler, the explosion-proof fan is installed at one end of the explosion-proof motor far away from the coupler, and the explosion-proof fan and the explosion-proof motor are both electrically connected with the rotating speed controller.
Preferably, the device further comprises a baffle plate arranged on the inner wall of the first cylinder.
Preferably, still including installing ejection of compact funnel and the bleeder valve in the second barrel, ejection of compact funnel and the coincidence of axis of dispersion impeller, the bleeder valve is installed at ejection of compact funnel's basal portion.
Preferably, the baffle, the first cylinder and the second cylinder are made of stainless steel.
Compared with the prior art, the utility model has the advantages of:
(1) the utility model discloses an install the stainless steel baffle additional in the inner tube, the effectual pigment in a large amount of foams that produces at high-speed dispersion in-process that has reduced, the pigment particle receives under stronger shearing and impact, forms the district of moistening or hot flow between pigment particle and stainless steel baffle, in this region, the pigment particle disperses to the lacquer thick liquid very fast, simultaneously, because the stainless steel baffle surface is smooth, after the pigment particle touches the surface, can form the laminar flow, divide two lower steam bundles, difficult production gathering and produce the foam;
(2) the utility model discloses be equipped with sawtooth blade, rectangle blade and rhombus blade on the dispersion impeller, can form stronger shearing mixing effect to pigment and reach very good dispersion effect simultaneously, sawtooth blade and rhombus blade can form shearing effect to pigment, stir the pigment of big granule to pieces, and the rectangle blade has increased stirring area, can make different positions pigment in the section of thick bamboo realize quick homogeneous mixing;
(3) the utility model discloses instrument simple structure, reasonable in design, simple operation, use manpower sparingly accord with the actual production demand more.
Drawings
FIG. 1 is a schematic view of a high speed pigment mixer according to the present invention;
description of reference numerals:
1-an explosion-proof motor, 2-an explosion-proof fan, 3-a connecting rod, 4-a dispersion disc, 5-a coupler and 6-a concentric bearing;
7-cylinder component, 7-1-first cylinder, 7-2-second cylinder;
8-rotating speed controller, 9-dispersion disc, 10-discharging hopper, 11-discharging valve and 11-baffle.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings and examples:
it should be noted that the structure, ratio, size and the like shown in the drawings of the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, and any modification of the structure, change of the ratio relationship or adjustment of the size should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the efficacy that the present invention can produce and the purpose that can be achieved.
Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
As shown in fig. 1, which illustrates a specific embodiment of the present invention; a high-speed pigment stirrer comprises an explosion-proof motor assembly, a connecting rod 3, a dispersion disc 4, a cylinder assembly 7 and a rotating speed controller 8;
the explosion-proof motor assembly is connected with one end of the connecting rod 3, the other end of the explosion-proof motor assembly is electrically connected with the rotating speed controller 8, the other end of the connecting rod 3 extends into the barrel assembly 7, the dispersion disc 9 is installed at the end part of the connecting rod 3, and the explosion-proof motor assembly drives the dispersion disc 9 to rotate;
the model of the rotating speed controller 8 is a CTK2-30 digital display speed regulating motor controller, a rotating speed display screen, an explosion-proof motor height display screen, a speed increasing and reducing rotating speed button, an explosion-proof motor ascending or descending button and a rotating speed and explosion-proof motor lifting switch are arranged on the rotating speed controller 8; the rotating speed display screen is used for displaying the rotating speed of the self-made high-speed dispersion disc.
The dispersion impeller 4 is provided with a plurality of blades of different shapes along the circumferential direction.
Specifically, the different shaped blades include saw-tooth blades, rectangular blades, and diamond-shaped blades. The saw-tooth blades and the diamond-shaped blades can shear the pigment and crush the large-particle pigment; the rectangular blades increase the stirring area, and can realize rapid and uniform mixing of pigments at different positions in the inner barrel.
Specifically, the barrel component comprises a first barrel 7-1 and a second barrel 7-2 which are coaxially arranged, one end of the first barrel 7-1 is tightly attached to the inner wall of the second barrel 7-2, a through hole is formed in the top end of the first barrel 7-1, and the connecting rod 3 penetrates through the through hole and extends into the first barrel 7-1. The connecting rod 3 is used for connecting the explosion-proof motor 1 and the dispersion disc 4, the upper end of the first cylinder 7-1 is provided with the concentric bearing 6, the connecting rod 3 connects the concentric bearing 6 with the explosion-proof motor 1, and the explosion-proof motor 1 is provided with the explosion-proof fan 2 for heat dissipation of the explosion-proof motor 1;
specifically, the explosion-proof motor assembly comprises an explosion-proof fan 2, an explosion-proof motor 1, a coupler 5 and a concentric bearing 6, the coupler 5 and the concentric bearing 6 are sleeved on the periphery of the connecting rod 3, the explosion-proof motor 1 and the concentric bearing 6 are connected through the coupler 5, the explosion-proof fan 2 is installed at one end, far away from the coupler 5, of the explosion-proof motor 1, and the explosion-proof fan 2 and the explosion-proof motor 1 are both electrically connected with a rotating speed controller 8.
Specifically, the device also comprises a baffle plate 11 arranged on the inner wall of the first cylinder 7-1. The baffle 11, the first cylinder 7-1 and the second cylinder 7-2 are made of stainless steel, and the stainless steel baffle 11 is additionally arranged on the inner wall of the first cylinder 7-1, so that a large amount of foams generated in the high-speed dispersion process of the pigment are effectively reduced.
Specifically, the device further comprises a discharge funnel 10 and a discharge valve 11 which are installed in the second cylinder 7-2, the discharge funnel 10 coincides with the central axis of the dispersion disc 4, and the discharge valve 11 is installed at the base of the discharge funnel 10. The discharging hopper 10 is used for collecting and discharging the pigment after the pigment is crushed, and the discharging hopper opening can be opened and closed by the discharging valve 11 according to the requirement.
Specifically, the explosion-proof electric machine further comprises a lifting controller electrically connected with the explosion-proof electric machine 1.
The working principle is as follows:
when in use:
pigment and resin are poured into the barrel, then a connecting rod 3, a concentric bearing 6, a coupler 5, an explosion-proof motor 1 and an explosion-proof fan 2 are respectively installed, a dispersion disc 4 is buckled, and the explosion-proof motor 1 is respectively connected with a rotating speed controller 8 and a lifting controller. And finally, starting to stir the pigment and the resin by starting the rotating speed controller 8, and adjusting the position of the stirring explosion-proof motor 1 in real time in the stirring process to realize more uniform dispersion of the pigment and the resin.
In summary, the high-speed pigment stirring machine is provided with the stainless steel baffle 11 separately to reduce the generation of a large amount of foam during the high-speed dispersion of the pigment, compared with the conventional dispersion machine. In the stirring process, can adjust the slew velocity of dispersion impeller 4 at any time, simultaneously through 1 position of control explosion proof machine to adjust and control the position of adjusting dispersion impeller 3 in the pigment system at any time, realize the further dispersion of different position pigment, solve because the poor influence of dispersion effect that pigment dispersion inequality brought, make each part dispersion condition of pigment remain unanimous all the time, thereby avoid leading to the fact the inhomogeneous phenomenon of dispersion because of the pigment position difference.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge of those skilled in the art.
Many other changes and modifications can be made without departing from the spirit and scope of the invention. It is to be understood that the invention is not to be limited to the specific embodiments, and that the scope of the invention is defined by the appended claims.
Claims (8)
1. A high-speed pigment mixer which is characterized in that: the explosion-proof motor comprises an explosion-proof motor assembly, a connecting rod, a dispersion disc, a cylinder assembly and a rotating speed controller;
the explosion-proof motor assembly is connected with one end of the connecting rod, the other end of the explosion-proof motor assembly is electrically connected with the rotating speed controller, the other end of the connecting rod extends into the barrel assembly, the dispersion disc is installed at the end part of the connecting rod, and the explosion-proof motor assembly drives the dispersion disc to rotate;
the dispersion disc is provided with a plurality of blades in different shapes along the circumferential direction.
2. A high speed paint mixer according to claim 1, wherein: the blades in different shapes comprise saw-tooth blades, rectangular blades and rhombic blades.
3. A high speed paint mixer according to claim 2, wherein: the barrel subassembly includes coaxial first barrel and the second barrel that sets up, and the one end of first barrel closely laminates with the inner wall of second barrel, and the through-hole has been seted up on the top of first barrel, and the connecting rod passes the through-hole and stretches into in the first barrel.
4. A high speed paint mixer according to claim 3, wherein: the explosion-proof motor assembly comprises an explosion-proof fan, an explosion-proof motor, a coupler and a concentric bearing, wherein the coupler and the concentric bearing are sleeved on the periphery of the connecting rod, the explosion-proof motor and the concentric bearing are connected through the coupler, the explosion-proof fan is installed at one end of the explosion-proof motor, which is far away from the coupler, and the explosion-proof fan and the explosion-proof motor are both electrically connected with the rotating speed controller.
5. A high speed paint mixer according to claim 3, wherein: the device also comprises a baffle plate arranged on the inner wall of the first cylinder.
6. A high speed paint mixer according to claim 3, wherein: still including installing ejection of compact funnel and the bleeder valve in the second barrel, ejection of compact funnel and the coincidence of axis of dispersion impeller, the bleeder valve is installed at ejection of compact funnel's basal portion.
7. A high speed paint mixer according to claim 5, wherein: the baffle, the first cylinder and the second cylinder are made of stainless steel.
8. A high speed paint mixer according to any one of claims 1 to 7, wherein: the explosion-proof electric machine also comprises a lifting controller electrically connected with the explosion-proof electric machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020567418.1U CN212119873U (en) | 2020-04-16 | 2020-04-16 | High-speed pigment mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020567418.1U CN212119873U (en) | 2020-04-16 | 2020-04-16 | High-speed pigment mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212119873U true CN212119873U (en) | 2020-12-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020567418.1U Active CN212119873U (en) | 2020-04-16 | 2020-04-16 | High-speed pigment mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212119873U (en) |
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2020
- 2020-04-16 CN CN202020567418.1U patent/CN212119873U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A high-speed pigment mixer Effective date of registration: 20221014 Granted publication date: 20201211 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: XI'AN TIANYI ADHESIVE MATERIAL CO.,LTD. Registration number: Y2022610000655 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230817 Granted publication date: 20201211 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: XI'AN TIANYI ADHESIVE MATERIAL CO.,LTD. Registration number: Y2022610000655 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |