CN212116911U - Small-particle Fuzhuan tea demolding device - Google Patents
Small-particle Fuzhuan tea demolding device Download PDFInfo
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- CN212116911U CN212116911U CN201922429705.6U CN201922429705U CN212116911U CN 212116911 U CN212116911 U CN 212116911U CN 201922429705 U CN201922429705 U CN 201922429705U CN 212116911 U CN212116911 U CN 212116911U
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Abstract
The utility model discloses a small-particle Fuzhuan tea demoulding device, belonging to the technical field of small-particle Fuzhuan tea processing, comprising a mould positioned below a frame; the die comprises a bottom die, and a template is supported on the bottom die through a spring; a demolding cylinder is vertically arranged on the rack, a pressing plate is arranged at the lower end of the demolding cylinder, and pressing rods for pressing a template are arranged at four corners of the bottom of the pressing plate; a material scraping cylinder is horizontally arranged on the bottom surface of the pressing plate; the end of the scraping cylinder is provided with a scraping plate for scraping the demolded small-particle Fuzhuan tea on the bottom die away. The automatic demolding action of the small-particle Fuzhuan tea can be realized, and manual operation is not needed, so that the production efficiency of the small-particle Fuzhuan tea is improved.
Description
Technical Field
The utility model belongs to the technical field of the production of tiny particle fu brick tea, specifically be a tiny particle fu brick tea shedder.
Background
The Fuzhuan tea is a tea drink formed by pressing and shaping tea leaves into a fixed shape. The Fuzhuan tea is pressed by the procedures of raw material treatment, steam retting and piling, pressing and shaping, flower formation and drying, finished product packaging and the like. Because of the special 'floating' process of the Fuzhuan brick, besides a plurality of conditions, an important condition is that the brick body is required to be proper in tightness so as to be convenient for the reproduction of microorganisms. After the Fuzhuan tea is pressed, molded and demoulded, the Fuzhuan tea is sent into a drying room for drying, and the drying speed does not need to be quick-drying so as to slowly 'bloom'.
The Fuzhuan tea is generally in a large brick shape, is a Fuzhuan in the meaning of the Mingming, is not convenient to use because the Fuzhuan tea needs to be broken when being used, so that the small-particle Fuzhuan tea can be transported and produced, is in a small particle shape after being pressed and shaped, and is used only by directly pouring a proper amount of small-particle Fuzhuan tea into water for soaking when being used, and is more convenient to use compared with the traditional brick-shaped Fuzhuan tea.
At present, the demoulding operation of the small-particle Fuzhuan tea after being pressed and formed by a mould is difficult to realize automatic operation, so that the production efficiency of the small-particle Fuzhuan tea is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem in the background art, provide a granule fu brick tea shedder, it can realize the automatic drawing of patterns action of granule fu brick tea, need not manual operation, has consequently improved the production efficiency of granule fu brick tea.
In order to achieve the above object, the utility model adopts the following technical scheme:
a demoulding device for small-particle Fuzhuan tea comprises a mould positioned below a rack; the die comprises a bottom die, and a template is supported on the bottom die through a spring; a demolding cylinder is vertically arranged on the rack, a pressing plate is arranged at the lower end of the demolding cylinder, and pressing rods for pressing a template are arranged at four corners of the bottom of the pressing plate; a material scraping cylinder is horizontally arranged on the bottom surface of the pressing plate; the end of the scraping cylinder is provided with a scraping plate for scraping the demolded small-particle Fuzhuan tea on the bottom die away.
The section of the scraping plate is U-shaped.
And a bottom die pushing cylinder used for pushing the bottom die away from the demolding station is arranged on the side edge of the rack.
The die consists of a bottom die and a die cover; the bottom die comprises a bottom plate and a template; vertical mandrels are distributed on the bottom plate; the die plate is provided with die holes matched with the mandrel; the die holes are sleeved on the corresponding mandrels; the top surface of the mandrel forms the bottom surface of the die cavity, and the inner wall of the die hole forms the side wall of the die cavity; a spring is arranged between the template and the bottom plate; side plates are arranged on two sides of the bottom plate; and a lockset for locking the mold cover is arranged on the side plate.
The spring is a nitrogen spring.
The lock is composed of a lock sleeve and a lock tongue inside; a compression spring for controlling the bolt to be in a retraction state is arranged between the inside of the lock sleeve and the bolt; the lock is pushed to pass the lock cover and extend out to be provided with the lock at the spring bolt tail end.
Compared with the prior art, the utility model has the advantages of:
1. the demolding device realizes the separation of the small-particle Fuzhuan tea from the mold by virtue of the demolding cylinder, and then scrapes the separated small-particle Fuzhuan tea into the material receiving box by virtue of the material scraping cylinder; the whole process is automatically operated, so that the production efficiency of the small-particle Fuzhuan tea is improved.
2. The mould of the utility model adopts a structure that the bottom mould is matched with the mould cover, wherein the bottom mould adopts an elastic structure that the template can be lifted, which can ensure that the tea in the mould cavity can be compressed to a certain tightness and ensure the forming stability; the template can also realize the quick and complete demoulding of the formed small-particle Fuzhuan tea when being extruded and reduced by external force.
3. The utility model discloses the tool to lock of well mould adopts the spring bolt to be the structure of withdrawal state at initial state, put back on the die block when the mould lid, it can be fixed with mould lid and die block to utilize outside cylinder to promote the spring bolt to stretch forward, simultaneously because be provided with the spring between the template of die block and the bottom plate, consequently the mould lid forms frictional resistance with the spring bolt under the ascending elastic force effect of template and makes the spring bolt can not withdraw, exert pressure to the mould lid when external force, when making mould lid and template descend, the spring bolt separates with the mould lid, make the automatic withdrawal of spring bolt, accomplish the operation that breaks away from of mould lid.
Drawings
FIG. 1 is a three-dimensional view of the present device;
fig. 2 is a sectional view of the ejector mechanism;
FIG. 3 is a bottom view of the ejection mechanism;
FIG. 4 is a three-dimensional view of a mold;
FIG. 5 is a three-dimensional view of the bottom mold;
FIG. 6 is a cross-sectional view of the bottom mold;
figure 7 is a cross-sectional view of the lock on the mold.
In the figure: 14. a mold; 15. a frame; 17. a demoulding cylinder; 18. a scraping cylinder; 19. a bottom die push-out cylinder; 33. a material receiving box; 141. bottom die; 142. a mold cover; 143. a lock; 144. a base plate; 145. a side plate; 146. a mandrel; 147. a spring; 148. a template; 149. a die hole; 171. pressing a plate; 172. a pressure lever; 181. a scraping plate; 1431. a lock sleeve; 1432. a latch bolt; 1433. a compression spring; 1434. and (6) locking and pushing.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
As shown in fig. 1-7, in one embodiment, the specific structure of the present invention is: a demoulding device for small-particle Fuzhuan tea comprises a mould 14 positioned below a frame 15; the mold 14 comprises a bottom mold 141, and a mold plate 148 is supported on the bottom mold 141 through a spring 147; a demolding cylinder 17 is vertically arranged on the frame 15, a pressing plate 171 is arranged at the lower end of the demolding cylinder 17, and four corners of the bottom of the pressing plate 171 are provided with pressing rods 172 for pressing the template 148; a scraping cylinder 18 is horizontally arranged on the bottom surface of the pressing plate 171; the end of the scraping cylinder 18 is provided with a scraper 181 for scraping the demolded small-particle Fuzhuan tea on the bottom mold 141 away.
The following is further optimized on the basis of the embodiment:
as shown in FIG. 2, in order to ensure that the small particles of Poria cocos tea on the mold plate can be scraped off completely, the scraping plate 181 is U-shaped in cross section as shown in the figure.
As shown in fig. 1, in order to automatically remove the bottom mold 141 after the mold release is completed, a bottom mold pushing cylinder 19 for pushing the bottom mold 141 away from the mold release station is provided at a side of the frame 15.
As shown in fig. 4-7, a device for demolding small-particle Fuzhuan tea, which comprises a bottom mold 141 and a mold cover 142; the bottom die 141 comprises a bottom plate 144 and a template 148; vertical mandrels 146 are distributed on the bottom plate 144; the die plate 148 is provided with die holes 149 matched with the mandrel 146; the die holes 149 are sleeved on the corresponding mandrels 146; the top surface of the mandrel 146 forms the bottom surface of the die cavity, and the inner wall of the die hole 149 forms the side wall of the die cavity; a spring 147 is arranged between the template 148 and the bottom plate 144; side plates 145 are arranged on two sides of the bottom plate 144; the side plate 145 is provided with a lock 143 for locking the mold cover 142.
Specifically, in order to improve the elastic stability of the spring and make the pressing compactness of the small-particle Fuzhuan tea consistent, the spring 147 is a nitrogen spring.
Specifically, as shown in fig. 7, the lock 143 is composed of a lock sleeve 1431 and an internal lock tongue 1432; a compression spring 1433 for controlling the bolt to be in a retraction state is arranged between the inside of the lock sleeve 1431 and the bolt 1432; the tail end of the lock tongue 1432 is provided with a lock push 1434 extending through the lock sleeve 1431.
In order to improve the friction between the lock tongue and the mold cover and ensure that the lock tongue does not retract, the bottom surface of the lock tongue 1432 is provided with a friction-increasing texture.
In order to increase the friction between the latch and the mold cover and ensure that the latch does not retract, the top surface of the mold cover 142 is provided with a friction-increasing texture.
The working principle of the demoulding device is as follows:
the mold cover 142 is separated from the bottom mold 141; then, after the bottom die 141 is moved to the position of the demolding mechanism, the tea leaves are molded, demolding operation is required, the demolding cylinder 17 descends, the pressing rod 172 at the bottom of the pressing plate 171 downwards presses the mold plate 148, so that the mold plate 148 descends, and the core shaft 146 pushes out the small-particle Fuzhuan tea in the mold hole 149; the scraping cylinder 18 contracts, and the small-particle Fuzhuan tea is scraped away from the bottom die panel through the scraping plate 181 and falls into the material receiving box 33.
Then the demoulding cylinder 17 is lifted to reset, so that the mould plate 148 is reset under the elastic force of the spring 147; the bottom die pushing cylinder 19 on the side of the frame 15 extends out to push the bottom die 141 away from the demolding station.
The working principle of the die is as follows:
firstly, filling the tea leaves treated by the tea steaming machine into each die hole 149; then the mold cover 142 is covered on the bottom mold 141, the mold cover 142 is pressed by an external press, so that the mold cover 142 is communicated with the mold plate 148 and descends for a certain distance, the lock push 1434 is pushed by an external pushing mechanism, the lock tongue 1432 extends out to block the mold cover 142, the mold cover 142 is prevented from being separated, then the pressing of the mold cover 142 is released, and self-locking is realized by using the friction force between the front surface of the mold cover 142 and the lock tongue 1432, so that the lock tongue 1432 cannot retract; and then release the force on the lock 1434.
In this way, the spring 147 generates an elastic force, so that the mold cover 142 and the mandrel 146 extrude the tea leaves in the mold hole 149, and the tea leaves are compressed to complete the pressing and shaping.
After the pressing and shaping are carried out for a certain time, the die cover 142 is pressed down by an external press, so that the die cover 142 is separated from the contact with the locking bolt 1432, the locking bolt 1432 is automatically retracted under the driving of the compression spring 1433, and the unlocking of the die cover is completed.
The mold cover is removed and the press presses the mold plate 148, so that the mandrel 146 extrudes the small-particle Fuzhuan tea in the mold hole 149, thereby completing the tea demolding operation.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been explained herein using specific examples, which are presented only to assist in understanding the methods and their core concepts. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can be combined in a proper manner; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.
Claims (6)
1. A demoulding device for small-particle Fuzhuan tea comprises a mould (14) positioned below a frame (15); the die is characterized in that the die (14) comprises a bottom die (141), and a template (148) is supported on the bottom die (141) through a spring (147); a demolding cylinder (17) is vertically arranged on the rack (15), a pressing plate (171) is arranged at the lower end of the demolding cylinder (17), and pressing rods (172) for pressing the template (148) are arranged at four corners of the bottom of the pressing plate (171); a scraping cylinder (18) is horizontally arranged on the bottom surface of the pressing plate (171); the end of the scraping cylinder (18) is provided with a scraping plate (181) for scraping the demolded small-particle Fuzhuan tea on the bottom die (141).
2. The demolding device for small-particle Fuzhuan tea as claimed in claim 1, wherein the section of the scraper plate (181) is U-shaped.
3. The demolding device for small-particle Fuzhuan tea as claimed in claim 1, wherein a bottom mold pushing cylinder (19) for pushing the bottom mold (141) away from the demolding station is arranged on the side edge of the frame (15).
4. The apparatus for demolding small-particle Fuzhuan tea as claimed in claim 1, wherein the mold (14) is composed of a bottom mold (141) and a mold cover (142); the bottom die (141) comprises a bottom plate (144) and a template (148); vertical mandrels (146) are distributed on the bottom plate (144); the die plate (148) is distributed with die holes (149) matched with the mandrel (146); the die holes (149) are sleeved on the corresponding mandrels (146); the top surface of the mandrel (146) forms the bottom surface of the die cavity, and the inner wall of the die hole (149) forms the side wall of the die cavity; a spring (147) is arranged between the template (148) and the bottom plate (144); side plates (145) are arranged on two sides of the bottom plate (144); and a lockset (143) used for locking the mold cover (142) is arranged on the side plate (145).
5. The apparatus as claimed in claim 3, wherein the spring (147) is a nitrogen spring.
6. The small particle Fuzhuan tea demolding device according to claim 4, wherein the lock (143) is composed of a lock sleeve (1431) and an internal lock tongue (1432); a compression spring (1433) used for controlling the bolt to be in a retraction state is arranged between the inside of the lock sleeve (1431) and the bolt (1432); the tail end of the lock tongue (1432) is provided with a lock push (1434) which extends out through the lock sleeve (1431).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922429705.6U CN212116911U (en) | 2019-12-30 | 2019-12-30 | Small-particle Fuzhuan tea demolding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922429705.6U CN212116911U (en) | 2019-12-30 | 2019-12-30 | Small-particle Fuzhuan tea demolding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212116911U true CN212116911U (en) | 2020-12-11 |
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ID=73676413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922429705.6U Active CN212116911U (en) | 2019-12-30 | 2019-12-30 | Small-particle Fuzhuan tea demolding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212116911U (en) |
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2019
- 2019-12-30 CN CN201922429705.6U patent/CN212116911U/en active Active
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