CN212108425U - Material stirring oxygen-enriched melting device - Google Patents
Material stirring oxygen-enriched melting device Download PDFInfo
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- CN212108425U CN212108425U CN202020144483.3U CN202020144483U CN212108425U CN 212108425 U CN212108425 U CN 212108425U CN 202020144483 U CN202020144483 U CN 202020144483U CN 212108425 U CN212108425 U CN 212108425U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本实用新型涉及危险废气物处理领域,更具体的说,涉及一种物料搅动式富氧熔融装置。本装置包括:富氧燃烧装置,包括数支富氧燃烧喷枪,对熔融炉本体装置内产生火焰;熔融炉本体装置,包括熔融炉本体,对其内部的物料进行熔融;给料与流化床加热装置,利用熔融炉本体装置在熔融过程中产生的热量对需要输送的物料进行升温和干燥;其中,数支富氧燃烧喷枪沿熔融炉本体四周均匀布置,产生的火焰均匀分布在熔融炉本体内,在熔融炉本体内形成切圆旋转,搅动位于熔融炉本体底部的物料。本实用新型降低熔融过程能耗,促进熔融物料搅动,增强传热并减少熔融时间,在实现飞灰熔融资源化利用的同时实现二次飞灰的循环,减少熔融过程产生的污染。
The utility model relates to the field of hazardous waste gas treatment, in particular to a material stirring type oxygen-enriched melting device. The device includes: an oxygen-enriched combustion device, including several oxygen-enriched combustion lances, to generate flames in the body device of the melting furnace; the body device of the melting furnace, including the body of the melting furnace, to melt the material inside; the feeding and fluidized bed The heating device uses the heat generated by the melting furnace body device during the melting process to heat up and dry the materials to be transported; among them, several oxygen-enriched combustion lances are evenly arranged around the melting furnace body, and the generated flames are evenly distributed in the melting furnace body. Inside, a tangential rotation is formed in the melting furnace body to stir the material at the bottom of the melting furnace body. The utility model reduces the energy consumption in the melting process, promotes the stirring of the molten material, enhances the heat transfer and reduces the melting time, realizes the recycling of the secondary fly ash while realizing the resource utilization of the fly ash melting, and reduces the pollution generated in the melting process.
Description
技术领域technical field
本实用新型涉及危险废气物处理领域,更具体的说,涉及一种物料搅动式富氧熔融装置。The utility model relates to the field of hazardous waste gas treatment, in particular to a material stirring type oxygen-enriched melting device.
背景技术Background technique
随着垃圾焚烧逐渐成为生活垃圾处理领域的主流技术手段,产生的垃圾焚烧飞灰日益增多,飞灰浓缩了垃圾中的铅(Pb)、镉(Cd)、汞(Hg)等重金属元素和氯盐以及二噁英等有毒有害物质,是国家环保法规中规定的危险废弃物,飞灰呈粉末状,容易二次扬尘,若不进行妥善处置,会严重威胁到人类的健康。As waste incineration has gradually become the mainstream technical means in the field of domestic waste treatment, the generated waste incineration fly ash is increasing, and the fly ash concentrates heavy metal elements such as lead (Pb), cadmium (Cd), mercury (Hg) and chlorine Toxic and harmful substances such as salt and dioxin are hazardous wastes stipulated in the national environmental protection regulations. Fly ash is in powder form and is prone to secondary dust. If not properly disposed of, it will seriously threaten human health.
目前,有关飞灰的稳定化无害化处理手段包括了固化/稳定化法、热处理法和提取/分离法。其中,熔融法是热处理法的重要手段。At present, the stabilization and harmless treatment methods of fly ash include solidification/stabilization method, heat treatment method and extraction/separation method. Among them, the melting method is an important means of the heat treatment method.
经过高达1300~1500℃的熔融处理,飞灰中的二噁英等有机污染物受热分解破坏,沸点较低的重金属盐类,少部分发生气化现象,大部分则转入到玻璃熔渣中,大大降低了浸出的可能。残余物经过熔融后,密度大大增加,减容可以达到1/2以上,并且可以回收其中的金属,而且稳定的玻璃体熔渣具有资源化利用的潜力,可用作路基材料与建筑材料。After melting treatment as high as 1300-1500℃, organic pollutants such as dioxins in fly ash are destroyed by thermal decomposition, heavy metal salts with lower boiling points are gasified in a small part, and most of them are transferred into glass slag , greatly reducing the possibility of leaching. After the residue is melted, the density is greatly increased, the volume reduction can reach more than 1/2, and the metal in it can be recovered, and the stable vitreous slag has the potential for resource utilization and can be used as roadbed materials and building materials.
飞灰熔融装置包括了燃料式熔融炉、电熔融炉和等离子体熔融炉。电熔融炉和等离子体熔融炉需要消耗大量的电能,仅适于具有便利电源条件的发电厂周边,同时大功率的等离子体炬目前技术尚不成熟,稳定性不高。Fly ash melting devices include fuel-type melting furnaces, electric melting furnaces and plasma melting furnaces. Electric melting furnaces and plasma melting furnaces need to consume a lot of electric energy, and are only suitable for power plants with convenient power supply conditions.
燃料式熔融炉具有更加广泛的适用性与大型化潜力,采用富氧燃烧熔融可以提高火焰温度,强化燃烧过程,促进熔融过程的进行,同时可减少燃料熔融的烟气量,有效减少熔融过程烟气带走的热量损失,是一种具有潜力的飞灰无害化处理手段。The fuel-type melting furnace has wider applicability and large-scale potential. The use of oxygen-enriched combustion and melting can increase the flame temperature, strengthen the combustion process, and promote the melting process. The heat loss carried away by the gas is a potential harmless treatment method for fly ash.
目前,燃料式熔融炉存在以下问题:At present, the fuel melting furnace has the following problems:
1)飞灰疏松多孔的性质致使其导热性差,热量传递困难,延长了熔融所需要的时间;1) The loose and porous nature of fly ash results in poor thermal conductivity and difficult heat transfer, which prolongs the time required for melting;
2)由于飞灰在收集堆放过程中携带有大量水分,直接进入熔炉进行熔融水分蒸发会消耗额外的能量,降低能源的利用效率;2) Since the fly ash carries a large amount of water during the collection and stacking process, it will consume extra energy and reduce the utilization efficiency of energy if it directly enters the furnace to evaporate the molten water;
3)熔融过程会有大量富含氯盐和易挥发重金属的二次飞灰的产生,造成二次污染。3) During the melting process, a large amount of secondary fly ash rich in chloride salts and volatile heavy metals will be produced, causing secondary pollution.
实用新型内容Utility model content
本实用新型的目的是提供一种物料搅动式富氧熔融装置,解决现有技术的熔融装置需要能耗较大,能源利用率低并且容易造成二次污染的问题。The purpose of the utility model is to provide a material stirring type oxygen-enriched melting device, which solves the problems that the prior art melting device needs large energy consumption, low energy utilization rate and easy to cause secondary pollution.
为了实现上述目的,本实用新型提供了一种物料搅动式富氧熔融装置,包括富氧燃烧装置、熔融炉本体装置和给料与流化床加热装置:In order to achieve the above purpose, the utility model provides a material stirring oxygen-enriched melting device, including an oxygen-enriched combustion device, a melting furnace body device and a feeding and fluidized bed heating device:
所述富氧燃烧装置,包括数支富氧燃烧喷枪,与熔融炉本体装置连接,对熔融炉本体装置内产生火焰;The oxygen-enriched combustion device includes several oxygen-enriched combustion lances, which are connected to the melting furnace body device and generate flames in the melting furnace body device;
所述熔融炉本体装置,包括熔融炉本体,与富氧燃烧装置、给料与流化床加热装置连接,对其内部的物料进行熔融;The melting furnace body device, including the melting furnace body, is connected with the oxygen-enriched combustion device, the feed material and the fluidized bed heating device, and the material in the furnace is melted;
所述给料与流化床加热装置,为熔融炉本体装置输送熔融所需的物料,并利用熔融炉本体装置在熔融过程中产生的热量对物料进行升温和干燥;The feeding and fluidized bed heating device transports the material required for melting for the melting furnace body device, and uses the heat generated by the melting furnace body device during the melting process to heat up and dry the material;
其中,所述数支富氧燃烧喷枪沿熔融炉本体四周均匀布置,产生的火焰均匀分布在熔融炉本体内,在熔融炉本体内形成切圆旋转,搅动位于熔融炉本体底部的物料。Among them, the several oxygen-enriched combustion lances are evenly arranged around the melting furnace body, and the generated flames are evenly distributed in the melting furnace body, forming a tangential rotation in the melting furnace body, stirring the material at the bottom of the melting furnace body.
在一实施例中,所述富氧燃烧喷枪与水平方向呈向下15~30°夹角,斜向下布置;In one embodiment, the oxygen-enriched combustion lance is at an angle of 15-30° downward with the horizontal direction, and is arranged obliquely downward;
所述富氧燃烧喷枪与熔融炉本体径向呈10~30°夹角。The oxygen-enriched combustion lance and the melting furnace body radially form an included angle of 10-30°.
在一实施例中,所述富氧燃烧装置,还包括燃料储罐、氧气储罐:In one embodiment, the oxygen-enriched combustion device further includes a fuel storage tank and an oxygen storage tank:
所述燃料储罐,通过管道与富氧燃烧喷枪连接,管道上安装有阀门和流量计,为富氧燃烧喷枪提供燃料;The fuel storage tank is connected to the oxygen-enriched combustion spray gun through a pipeline, and a valve and a flow meter are installed on the pipeline to provide fuel for the oxygen-enriched combustion spray gun;
所述氧气储罐,通过管道与富氧燃烧喷枪连接,管道上安装有阀门和流量计,为富氧燃烧喷枪提供氧气助燃。The oxygen storage tank is connected to the oxygen-enriched combustion spray gun through a pipeline, and a valve and a flow meter are installed on the pipeline to provide oxygen for the oxygen-enriched combustion spray gun to support combustion.
在一实施例中,所述熔融炉本体装置,还包括耐火保温层、冷却池和数个富氧燃烧枪插口:In one embodiment, the melting furnace body device further includes a refractory insulation layer, a cooling pool and a plurality of sockets for oxygen-enriched combustion guns:
所述冷却池,与熔融炉本体装置下部设置的溢流口连接,熔融炉本体熔融产生的液体沿溢流口流入冷却池中进行冷却,形成稳定的玻璃态熔渣;The cooling pool is connected to the overflow port provided at the lower part of the melting furnace body device, and the liquid produced by the melting of the melting furnace body flows into the cooling pool along the overflow port for cooling to form a stable glassy slag;
所述耐火保温层,设置在熔融炉本体的外侧,减少熔融炉本体的散热;The refractory insulation layer is arranged on the outer side of the melting furnace body to reduce the heat dissipation of the melting furnace body;
所述富氧燃烧枪插口,等间隔设置在熔融炉本体底部,数量及设置方式与富氧燃烧喷枪相匹配,富氧燃烧喷枪插入富氧燃烧枪插口,在熔融炉本体内部形成切圆状的火焰,搅动物料做旋涡旋转运动。The oxygen-enriched combustion gun sockets are arranged at equal intervals at the bottom of the melting furnace body, and the number and arrangement are matched with the oxygen-enriched combustion spray guns. The flame, stirs the material to make a vortex rotating motion.
在一实施例中,所述耐火保温层从内至外依次为刚玉砖、高铝耐火砖、耐高温浇注料和硅酸铝耐火纤维保温材料。In one embodiment, the refractory thermal insulation layers are corundum bricks, high alumina refractory bricks, high temperature resistant castables and aluminum silicate refractory fiber thermal insulation materials in sequence from the inside to the outside.
在一实施例中,所述给料与流化床加热装置,包括进料斗、干燥器给料机、流化床加热器和布风板:In one embodiment, the feeding and fluidized bed heating device includes a feeding hopper, a dryer feeder, a fluidized bed heater and an air distribution plate:
所述进料斗,与干燥器给料机连接,提供物料的进入口;The feeding hopper is connected with the dryer feeder to provide the material inlet;
所述干燥器给料机,与流化床加热器连接,将物料干燥后输送至流化床加热器;The dryer feeder is connected to the fluidized bed heater, and transports the material to the fluidized bed heater after drying;
所述布风板,设置于流化床加热器的底部,支撑物料并均匀布风;The air distribution plate is arranged at the bottom of the fluidized bed heater to support materials and distribute air evenly;
所述流化床加热器,与熔融炉本体装置上部设置的出风口连接,熔融炉本体装置产生的高温烟气送入流化床加热器,经过布风板对物料加热干燥。The fluidized bed heater is connected to the air outlet provided on the upper part of the melting furnace body device, and the high-temperature flue gas generated by the melting furnace body device is sent to the fluidized bed heater, and the material is heated and dried through the air distribution plate.
在一实施例中,所述给料与流化床加热装置底部设有排灰通道,与熔融炉本体装置相连,物料通过排灰通道送入熔融炉本体进行熔融。In one embodiment, an ash discharge channel is provided at the bottom of the feedstock and the fluidized bed heating device, which is connected to the melting furnace body device, and the material is fed into the melting furnace body through the ash discharge channel for melting.
在一实施例中,所述物料搅动式富氧熔融装置还包括除尘装置,与给料与流化床加热装置连接,捕集并净化熔融过程和干燥过程中的扬尘,将捕集后的物料送入熔融炉本体装置继续熔融。In one embodiment, the material stirring oxygen-enriched melting device further includes a dust removal device, which is connected to the feed material and the fluidized bed heating device to capture and purify the fugitive dust in the melting process and drying process, and remove the collected material. It is sent into the melting furnace body device to continue melting.
在一实施例中,所述除尘装置,包括陶瓷过滤器、灰储罐和熔炉融给料机:In one embodiment, the dust removal device includes a ceramic filter, an ash storage tank and a furnace melt feeder:
所述陶瓷过滤器,进口与流化床加热器的顶部出口相连,底部通过排灰通道与灰储罐相连,捕集和净化熔融过程和干燥过程产生的扬尘和烟气,将捕集后的物料送入灰储罐中;The inlet of the ceramic filter is connected to the top outlet of the fluidized bed heater, and the bottom is connected to the ash storage tank through the ash discharge channel, to capture and purify the dust and flue gas generated in the melting process and drying process, and the collected The material is sent to the ash storage tank;
所述灰储罐,与熔融炉给料机连接,储存陶瓷过滤器捕集的物料并输送给熔融炉给料机;The ash storage tank is connected to the feeder of the melting furnace, and stores the materials captured by the ceramic filter and transports them to the feeder of the melting furnace;
所述熔融炉给料机,与熔融炉本体装置连接,将灰储罐输送的物料送入熔融炉本体内熔融处理。The melting furnace feeder is connected to the melting furnace body device, and sends the material conveyed by the ash storage tank into the melting furnace body for melting treatment.
在一实施例中,所述陶瓷过滤器,顶部设有烟气出口,将净化后的烟气排出。In one embodiment, the top of the ceramic filter is provided with a flue gas outlet to discharge the purified flue gas.
本实用新型提出一种物料搅动式富氧熔融装置,降低熔融过程能耗,促进熔融物料搅动,增强传热并减少熔融时间,在实现飞灰熔融资源化利用的同时,还实现二次飞灰的循环,减少熔融过程产生的污染。The utility model proposes a material stirring type oxygen-enriched melting device, which reduces the energy consumption in the melting process, promotes the stirring of the molten material, enhances heat transfer and reduces the melting time, and realizes the utilization of the fly ash melting as a resource, and also realizes the secondary fly ash. cycle to reduce pollution from the melting process.
本实用新型提出的一种物料搅动式富氧熔融装置,具体具有以下有益效果:The material stirring oxygen-enriched melting device proposed by the utility model has the following beneficial effects:
1)采用富氧手段提高熔融温度,强化熔融过程并减少热量损失;1) Using oxygen-enriched means to increase the melting temperature, strengthen the melting process and reduce heat loss;
2)调整了富氧燃烧喷枪的布置方式以强化熔融过程传热;2) The arrangement of the oxygen-enriched combustion lances is adjusted to enhance the heat transfer during the melting process;
3)设置给料与流化床加热装置减少物料水分提高能源利用效率;3) Set up feeding and fluidized bed heating device to reduce material moisture and improve energy utilization efficiency;
4)设置陶瓷过滤器有效解决了飞灰熔融过程中二次飞灰产生污染问题。4) The installation of a ceramic filter effectively solves the problem of secondary fly ash pollution during the fly ash melting process.
附图说明Description of drawings
本实用新型上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变的更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above-mentioned and other features, properties and advantages of the present invention will become more apparent from the following description in conjunction with the accompanying drawings and embodiments, in which like reference numerals refer to like features throughout, wherein:
图1揭示了根据本实用新型一实施例的物料搅动式富氧熔融装置示意图;Fig. 1 discloses a schematic diagram of a material stirring oxygen-enriched melting device according to an embodiment of the present invention;
图2揭示了根据本实用新型一实施例的富氧燃烧喷枪插口位置示意图。FIG. 2 shows a schematic diagram of the position of the socket of the oxygen-enriched combustion lance according to an embodiment of the present invention.
图中各附图标记的含义如下:The meanings of the reference numerals in the figure are as follows:
1 富氧燃烧装置;1 Oxygen-enriched combustion device;
11 天然气储罐;11 Natural gas storage tanks;
12 氧气储罐;12 Oxygen storage tanks;
13 富氧燃烧喷枪;13 Oxygen-enriched combustion spray gun;
2 熔融炉本体装置;2 melting furnace body device;
21 熔融炉本体;21 melting furnace body;
22 耐火保温层;22 Refractory insulation layer;
23 冷却池;23 cooling pool;
24 第一富氧燃烧枪插口;24 The first oxygen-enriched combustion gun socket;
25 第二富氧燃烧枪插口;25 The socket of the second oxygen-enriched combustion gun;
26 第三富氧燃烧枪插口;26 The socket of the third oxygen-enriched combustion gun;
27 第四富氧燃烧枪插口;27 The fourth oxygen-enriched combustion gun socket;
28 第五富氧燃烧枪插口;28 fifth oxygen-enriched combustion gun socket;
3 给料与流化床加热装置;3 Feed and fluidized bed heating device;
31 进料斗;31 feed hopper;
32 干燥器给料机;32 dryer feeder;
33 流化床加热器;33 Fluidized bed heater;
34 布风板;34 air distribution board;
4 除尘装置;4 Dust removal device;
41 陶瓷过滤器;41 ceramic filter;
42 灰储罐;42 Ash storage tanks;
43 熔融炉给料机。43 Furnace feeder.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释实用新型,并不用于限定实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
本实用新型能够有效地实现垃圾焚烧飞灰无害化、稳定化处理,资源化利用的同时,并降低了熔融过程污染物质的排放。The utility model can effectively realize the harmless and stable treatment of waste incineration fly ash, and at the same time of resource utilization, the discharge of pollutants in the melting process can be reduced.
图1揭示了根据本实用新型一实施例的物料搅动式富氧熔融装置示意图,在图1所示的实施例中,在图1所示的实施例中,本实用新型提出的物料搅动式富氧熔融装置进行熔融的物料为飞灰,本实施例中提出的飞灰循环的物料搅动式富氧熔融装置,包括富氧燃烧装置1,熔融炉本体装置2,给料与流化床加热装置3和除尘装置4。FIG. 1 shows a schematic diagram of a material stirring oxygen-enriched melting device according to an embodiment of the present invention. In the embodiment shown in FIG. 1 , in the embodiment shown in FIG. The material melted by the oxygen melting device is fly ash. The material stirring oxygen-enriched melting device of fly ash circulation proposed in this embodiment includes an oxygen-enriched combustion device 1, a melting furnace body device 2, and a feeding and fluidized bed heating device. 3 and dust removal device 4.
富氧燃烧装置1,与熔融炉本体装置2连接,为熔融炉本体装置2提供熔融飞灰所需的火焰。The oxygen-enriched combustion device 1 is connected to the melting furnace body device 2 to provide the melting furnace body device 2 with a flame required for melting fly ash.
熔融炉本体装置2,与富氧燃烧装置1、给料与流化床加热装置3连接,对其内部的飞灰进行熔融处理;The main body device 2 of the melting furnace is connected with the oxygen-enriched combustion device 1, the feedstock and the fluidized
给料与流化床加热装置3,与熔融炉本体装置2、除尘装置4连接,为熔融炉本体装置2输送飞灰,并利用熔融炉本体装置2在熔融过程中产生的热量对飞灰进行升温和干燥;The feeding material is connected with the fluidized
除尘装置4,与给料与流化床加热装置3连接,捕集并净化熔融过程和干燥过程中的扬尘与烟气,将捕集后的飞灰送入熔融炉本体装置2中继续熔融。The dust removal device 4 is connected with the feed and the fluidized
下面结合图1对本实用新型提出的物料搅动式富氧熔融装置中的每一部分进行详细的说明。Each part of the material stirring oxygen-enriched melting device proposed by the present invention will be described in detail below with reference to FIG. 1 .
富氧燃烧装置1,包括燃料储罐,氧气储罐12和数支富氧燃烧喷枪13Oxygen-enriched combustion device 1, including fuel storage tank, oxygen storage tank 12 and several oxygen-enriched combustion spray guns 13
燃料储罐与富氧燃烧喷枪13相连接,为富氧燃烧喷枪13提供燃料。The fuel storage tank is connected with the oxygen-enriched combustion spray gun 13 to provide fuel for the oxygen-enriched combustion spray gun 13 .
在图1所示的实施例中,燃料储罐为天然气储罐11,对应的富氧燃烧喷枪13采用天然气作为燃料。天然气储罐11,通过管道与富氧燃烧喷枪13相连接,为富氧燃烧喷枪13提供天然气作为燃料。In the embodiment shown in FIG. 1 , the fuel storage tank is a natural
在其他实施例中,燃料储罐也可以储藏其他可燃气体,作为富氧燃烧喷枪13的燃料。In other embodiments, the fuel storage tank may also store other combustible gases as the fuel for the oxy-fuel combustion lance 13 .
在图1所示的实施例中,所述氧气储罐12,通过管道与富氧燃烧喷枪13相连接,为富氧燃烧喷枪13提供富氧作为氧化剂助燃。In the embodiment shown in FIG. 1 , the oxygen storage tank 12 is connected to the oxygen-enriched combustion spray gun 13 through a pipeline, and provides oxygen-enriched oxygen to the oxygen-enriched combustion spray gun 13 as an oxidant to support combustion.
作为较优实施例,所述氧气储罐12中的氧气浓度最高能到93%。As a preferred embodiment, the oxygen concentration in the oxygen storage tank 12 can be up to 93%.
天然气储罐11和氧气储罐12连接富氧燃烧喷枪13的两路管道上分别安装有阀门和流量计,用来控制进入富氧燃烧喷枪13的天然气流量和氧气流量,进而改变富氧燃烧火焰长短,改善物料搅动情况,改变熔融温度。Valves and flowmeters are respectively installed on the two pipelines connecting the natural
较佳的,熔融温度通常设置在1300~1500℃左右,该温度范围下能够实现飞灰的熔融,同时有效地破坏飞灰中的二噁英等有机成分。Preferably, the melting temperature is usually set at about 1300-1500°C. In this temperature range, the melting of the fly ash can be achieved, and at the same time, organic components such as dioxins in the fly ash can be effectively destroyed.
本实施例中,利用富氧气体代替传统的空气作为氧化剂实现燃料的燃烧,产生的高温烟气促使固体焚烧残余物熔融,达到提高火焰温度,强化燃烧过程,促进熔融过程的进行,并有效降低烟气量,减少熔融过程热量损失的目的,做到了节能降耗、减少了污染物质的排放。In this embodiment, oxygen-enriched gas is used instead of traditional air as the oxidant to realize the combustion of the fuel, and the generated high-temperature flue gas promotes the melting of the solid incineration residue, so as to increase the flame temperature, strengthen the combustion process, promote the progress of the melting process, and effectively reduce the The purpose of reducing the amount of flue gas and reducing the heat loss in the melting process has achieved energy saving and consumption reduction, and reduced the emission of pollutants.
富氧燃烧喷枪13沿熔融炉本体21的底部四周均匀分布,产生的火焰均匀分布在熔融炉本体内,在熔融炉本体内形成切圆旋转,搅动位于熔融炉本体21底部的物料。The oxygen-enriched combustion lances 13 are evenly distributed around the bottom of the
在图1所示的实施例中,富氧燃烧喷枪13沿圆柱形的熔融炉本体21均匀布置,喷枪间隔会随着熔融炉本体21的直径变大而增加。In the embodiment shown in FIG. 1 , the oxygen-enriched combustion lances 13 are uniformly arranged along the cylindrical
在图1所示的实施例中,富氧燃烧喷枪13的数量为5支,以直径为2300mm的熔融炉本体21为例,5支喷枪的弧长间隔为2300×3.14/5=1444mm。In the embodiment shown in FIG. 1 , the number of oxygen-enriched combustion lances 13 is 5. Taking the
在图1所示的实施例中,富氧燃烧喷枪13与水平方向呈向下15~30°夹角,斜向下布置,富氧燃烧喷枪13与熔融炉本体21径向呈10~30°夹角,从而保证富氧燃烧喷枪火焰在熔融炉本体21的炉膛内形成切圆旋转,搅动位于熔融炉本体21底部的飞灰。In the embodiment shown in FIG. 1 , the oxygen-enriched combustion lance 13 is at an angle of 15-30° downward with the horizontal direction, and is arranged obliquely downward, and the oxygen-enriched combustion lance 13 and the
本实施例中,采用多支富氧燃烧喷枪13,并调整喷枪角度,使得富氧燃烧喷枪13产生的高温火焰旋转燃烧,直接搅动物料,达到促进热量的传递,加速熔融过程的进行的目的。In the present embodiment, a plurality of oxygen-enriched combustion spray guns 13 are used, and the angle of the spray guns is adjusted, so that the high-temperature flame generated by the oxygen-enriched combustion spray guns 13 is rotated and burned, and the material is directly stirred to achieve the purpose of promoting heat transfer and accelerating the melting process.
熔融炉本体装置2,包括熔融炉本体21,耐火保温层22、冷却池23和数个富氧燃烧枪插口。The melting furnace body device 2 includes a
所述熔融炉本体21,对其内部的飞灰进行熔融,使飞灰中含有的二噁英分解。The melting furnace
熔融炉本体21,下部设置溢流口,熔融产生的液体沿溢流口流入冷却池23中进行冷却,形成稳定的玻璃态熔渣,产物可用作路基或建筑材料,实现资源化利用。The
熔融炉本体21,上部设置排烟出风口,与给料与流化床加热装置3连通。The
所述耐火保温层22,设置在熔融炉本体21的外侧,由耐火保温材料构成,减少熔融过程中熔融炉本体21的散热。The refractory insulation layer 22 is disposed on the outer side of the
在图1所示的实施例中,耐火保温层22从内至外依次为刚玉砖、高铝耐火砖、耐高温浇注料和硅酸铝耐火纤维保温材料,从而保证熔融炉本体21的外壁温度不高于指定值。可选的,指定值为60℃。In the embodiment shown in FIG. 1 , the refractory thermal insulation layer 22 is composed of corundum bricks, high-alumina refractory bricks, high-temperature-resistant castables and aluminum silicate refractory fiber thermal insulation materials in order from the inside to the outside, so as to ensure the temperature of the outer wall of the
其中,刚玉砖是指氧化铝的含量大于90%、以刚玉为主晶相的耐火材料制品,很好的化学稳定性,对酸性或碱性渣、金属以及玻璃液等均有较强的抵抗能力。Among them, corundum bricks refer to refractory products with alumina content greater than 90% and corundum as the main crystal phase, good chemical stability, strong resistance to acidic or alkaline slag, metal and glass liquid, etc. ability.
高铝耐火砖是指氧化铝含量在48%以上的一种硅酸铝质耐火材料,热稳定性好,能够耐受1770℃的高温。High-alumina refractory brick refers to an aluminum silicate refractory material with an alumina content of more than 48%. It has good thermal stability and can withstand high temperatures of 1770 °C.
耐高温浇注料是指铝酸盐胶结材料与特种骨料中加入外掺料和外加剂的水泥基砂浆,具有良好的施工性能和耐久性,能够在500℃高温环境下长期使用不开裂。High temperature resistant castable refers to cement-based mortar with admixtures and admixtures added to aluminate cementitious materials and special aggregates.
硅酸铝耐火纤维保温材料是指以硅酸铝纤维为主要原料,具有微孔网状的高强度结构的保温绝热材料。Aluminum silicate refractory fiber thermal insulation material refers to thermal insulation material with high-strength structure of microporous network, which uses aluminum silicate fiber as the main raw material.
冷却池23,与熔融炉本体21底部设置的溢流口连接,对流入的熔融液体进行冷却成为玻璃态熔渣,大部分重金属固定在玻璃态熔渣中,实现无害化处理,在环境中难于浸出危害环境,经危废鉴别后,玻璃态熔渣作为一般固废可用作路基与建筑材料等资源化利用。The cooling pool 23 is connected to the overflow port provided at the bottom of the
富氧燃烧枪插口,设置在熔融炉本体21底部,数量及设置方式与富氧燃烧喷枪13相对应。The sockets of the oxygen-enriched combustion gun are arranged at the bottom of the
富氧燃烧枪插口在熔融炉本体21下部均匀等间隔布置,富氧燃烧喷枪13插入富氧燃烧枪插口,在熔融炉本体21的炉膛内形成切圆状的火焰,有效搅动熔融物料做旋涡旋转运动。Oxygen-enriched combustion gun sockets are evenly arranged at the lower part of the
在图1所示的实施例中,富氧燃烧枪插口的数量为5个,与富氧燃烧喷枪13相对应。In the embodiment shown in FIG. 1 , the number of sockets of the oxygen-enriched combustion lance is 5, which corresponds to the oxy-enriched combustion lance 13 .
图2揭示了根据本实用新型一实施例的富氧燃烧喷枪插口位置示意图,如图2所示,熔融炉本体21下部均匀布置5个富氧燃烧喷枪插口,分别为第一富氧燃烧喷枪插口24、第二富氧燃烧喷枪插口25,第三富氧燃烧喷枪插口26,第四富氧燃烧喷枪插口27,第五富氧燃烧喷枪插口28。2 shows a schematic diagram of the position of the oxy-fuel combustion lance socket according to an embodiment of the present invention. As shown in FIG. 2 , five oxy-enriched combustion lance sockets are evenly arranged in the lower part of the
如图2所示,5个富氧燃烧喷枪插口内通道与水平方向呈向下15~30°夹角,斜向下布置,富氧燃烧喷枪插口内通道与熔融炉本体21径向呈10~30°夹角,从而保证富氧燃烧喷枪火焰在熔融炉本体21的炉膛内形成切圆旋转,搅动位于熔融炉本体21底部的飞灰。As shown in Figure 2, the inner channels of the 5 oxygen-enriched combustion lance sockets are at an angle of 15-30° downward with the horizontal direction, and are arranged obliquely downward. 30° included angle, thereby ensuring that the flame of the oxygen-enriched combustion lance forms a tangential rotation in the furnace chamber of the
所述给料与流化床加热装置3,包括进料斗31、干燥器给料机32、流化床加热器33和布风板34,利用了熔融过程产生的高温烟气来干燥和给物料升温,减少了熔融过程的能源消耗,提高了能源的利用效率。The feeding and fluidized
进料斗31,与干燥器给料机32连接,提供物料的进入口,飞灰从进料斗31进入整个物料搅动式富氧熔融装置的内部。The
干燥器给料机32,与流化床加热器33连接,将飞灰等物料干燥后输送至流化床加热器33。The dryer feeder 32 is connected to the fluidized bed heater 33 , and the materials such as fly ash are dried and then transported to the fluidized bed heater 33 .
飞灰经由进料斗31和干燥器给料机32,送入流化床加热器33中,落入布风板34上。The fly ash is fed into the fluidized bed heater 33 via the
布风板34,设置于流化床加热器33内的底部,用于支撑物料并均匀布风,保证物料流化。The
布风板34作为布风装置,可以是风帽型或者密孔板型,只要能均匀密集的分配气流,并支撑物料保证物料流化,并没有其他特殊要求。As an air distribution device, the
流化床加热器33,底部与熔融炉本体21上部的排烟出风口连接。The bottom of the fluidized bed heater 33 is connected to the exhaust gas outlet on the upper part of the
熔融炉本体21在熔融过程产生的高温烟气进入流化床加热器33底部,随后流经布风板34,均匀地干燥飞灰,有效减少物料中的水分含量。The high temperature flue gas generated by the
本实施例中,为了减少入炉物料的水分,利用熔融过程产生的高温烟气,对入炉物料进行干燥,从而提高能源利用效率。In this embodiment, in order to reduce the moisture content of the materials entering the furnace, the high-temperature flue gas generated during the melting process is used to dry the materials entering the furnace, thereby improving the energy utilization efficiency.
更进一步的,给料与流化床加热装置3,底部设有排灰通道,与熔融炉本体21连接,干燥后的物料直接通过排灰通道送入熔融炉本体21进行熔融。Further, the feeding and fluidized
除尘装置4,包括陶瓷过滤器41、灰储罐42和熔融炉给料机43。The dust removal device 4 includes a
所述陶瓷过滤器41的进风口,与流化床加热器33顶部的出口相连接,用于捕集熔融过程的二次飞灰和干燥过程产生的扬尘,将含有熔融过程产生的二次飞灰和干燥过程产生的扬尘的烟气除尘净化,将捕集下来的灰尘重新送入灰储罐42中。The air inlet of the
陶瓷过滤器41,底部通过排灰通道与灰储罐42相连,收集的灰尘沿底部排灰桶道进入灰储罐42中。The bottom of the
灰储罐42,与熔融炉给料机43相连接,储存陶瓷过滤器41捕集的飞灰,并将其输送给熔融炉给料机43。The ash storage tank 42 is connected to the
更进一步的,灰储罐42,与熔融炉给料机43之间通过卸灰阀相连接。Furthermore, the ash storage tank 42 is connected with the melting
熔融炉给料机43,与熔融炉本体21连接,将灰储罐42输送的飞灰送入熔融炉本体21内熔融处理,有效实现飞灰循环过程,降低熔融过程产生的污染。The melting
更进一步的,陶瓷过滤器41顶部设有烟气出口,排出净化后的烟气,进入后端设备处理。Furthermore, the top of the
本实施例中,为了降低熔融过程二次飞灰所带来的污染,熔融炉本体21的后端设置陶瓷过滤器41,对熔融过程和物料干燥过程产生的二次飞灰和扬尘进行捕集,并循环至熔融炉本体21中进行再熔融,有效的降低了熔融过程产生的污染。In this embodiment, in order to reduce the pollution caused by the secondary fly ash in the melting process, a
本实用新型提出一种物料搅动式富氧熔融装置,降低熔融过程能耗,促进熔融物料搅动,增强传热并减少熔融时间,在实现飞灰熔融资源化利用的同时,还实现二次飞灰的循环,减少熔融过程产生的污染。The utility model proposes a material stirring type oxygen-enriched melting device, which reduces the energy consumption in the melting process, promotes the stirring of the molten material, enhances heat transfer and reduces the melting time, and realizes the utilization of the fly ash melting as a resource, and also realizes the secondary fly ash. cycle to reduce pollution from the melting process.
本实用新型提出的一种物料搅动式富氧熔融装置,具体具有以下有益效果:The material stirring oxygen-enriched melting device proposed by the utility model has the following beneficial effects:
1)采用富氧手段提高熔融温度,强化熔融过程并减少热量损失;1) Using oxygen-enriched means to increase the melting temperature, strengthen the melting process and reduce heat loss;
2)调整了富氧燃烧喷枪的布置方式以强化熔融过程传热;2) The arrangement of the oxygen-enriched combustion lances is adjusted to enhance the heat transfer during the melting process;
3)设置给料与流化床加热装置减少物料水分提高能源利用效率;3) Set up feeding and fluidized bed heating device to reduce material moisture and improve energy utilization efficiency;
4)设置陶瓷过滤器有效解决了飞灰熔融过程中二次飞灰产生污染问题。4) The installation of a ceramic filter effectively solves the problem of secondary fly ash pollution during the fly ash melting process.
尽管为使解释简单化将上述方法图示并描述为一系列动作,但是应理解并领会,这些方法不受动作的次序所限,因为根据一个或多个实施例,一些动作可按不同次序发生和/或与来自本文中图示和描述或本文中未图示和描述但本领域技术人员可以理解的其他动作并发地发生。Although the above-described methods are illustrated and described as a series of acts for simplicity of explanation, it should be understood and appreciated that these methods are not limited by the order of the acts, as some acts may occur in a different order in accordance with one or more embodiments and/or occur concurrently with other actions from or not shown and described herein but understood by those skilled in the art.
如本申请和权利要求书中所示,除非上下文明确提示例外情形,“一”、“一个”、“一种”和/或“该”等词并非特指单数,也可包括复数。一般说来,术语“包括”与“包含”仅提示包括已明确标识的步骤和元素,而这些步骤和元素不构成一个排它性的罗列,方法或者设备也可能包含其他的步骤或元素。As shown in this application and in the claims, unless the context clearly dictates otherwise, the words "a", "an", "an" and/or "the" are not intended to be specific in the singular and may include the plural. Generally speaking, the terms "comprising" and "comprising" only imply that the clearly identified steps and elements are included, and these steps and elements do not constitute an exclusive list, and the method or apparatus may also include other steps or elements.
上述实施例是提供给熟悉本领域内的人员来实现或使用本实用新型的,熟悉本领域的人员可在不脱离本实用新型的实用新型思想的情况下,对上述实施例做出种种修改或变化,因而本实用新型的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-described embodiments are provided to those who are familiar with the art to realize or use the present invention, and those familiar with the art can make various modifications to the above-described embodiments without departing from the idea of the present invention. Therefore, the protection scope of the present invention is not limited by the above-mentioned embodiments, but should be the maximum scope conforming to the innovative features mentioned in the claims.
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CN113916008A (en) * | 2021-10-25 | 2022-01-11 | 浙江天地环保科技股份有限公司 | A new type of furnace body and plasma gasification melting furnace |
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