CN212107881U - Welding gas intelligent distribution device - Google Patents
Welding gas intelligent distribution device Download PDFInfo
- Publication number
- CN212107881U CN212107881U CN202020820135.3U CN202020820135U CN212107881U CN 212107881 U CN212107881 U CN 212107881U CN 202020820135 U CN202020820135 U CN 202020820135U CN 212107881 U CN212107881 U CN 212107881U
- Authority
- CN
- China
- Prior art keywords
- host computer
- flow
- computer box
- welding gas
- distribution device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 238000009826 distribution Methods 0.000 title claims description 11
- 238000012806 monitoring device Methods 0.000 claims abstract description 9
- 230000006855 networking Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 abstract description 4
- 238000003466 welding Methods 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 12
- 239000007789 gas Substances 0.000 description 12
- 238000001914 filtration Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004021 metal welding Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010795 gaseous waste Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Feedback Control In General (AREA)
Abstract
The utility model discloses a welding gas intelligence distributor, including the host computer box, be equipped with the display screen on the host computer box, the host computer box is equipped with current sensor outward, is equipped with control circuit board, transformer, pressure monitoring device, flow control device and is used for controlling the proportional valve of gaseous proportion flow in the host computer box, forms through the cooperation of host computer box inner element and supplies with the flow closed loop, the utility model discloses not only can change the operating condition of proportional valve in real time according to the change of pressure, can guarantee the on-demand air feed that lasts according to flow control device's feedback real-time calibration output flow moreover, reach energy-conserving purpose.
Description
Technical Field
The utility model relates to a metal welding technical field, concretely relates to welding gas intelligent distribution device.
Background
In the field of metal welding and cutting, welding and cutting gas is one or more of argon, hydrogen, nitrogen and carbon dioxide, a user usually controls gas flow by using a gas flow controller or an electronic instrument for saving the welding and cutting gas, but common flow instruments and the like do not have subdivision control on different welding and cutting conditions, cannot distinguish welding and cutting methods and processes, cannot effectively monitor real-time flow, and are poor in precision.
SUMMERY OF THE UTILITY MODEL
To the defect that above-mentioned prior art exists, the utility model provides a welding gas intelligent distribution device can monitor gas flow effectively in real time, and then practices thrift the gaseous supply volume of welding.
The utility model provides a technical scheme that its technical problem adopted is:
the utility model provides a welding gas intelligence distributor, includes the host computer box, is equipped with the display screen on the host computer box, the host computer box is equipped with current sensor outward, be equipped with control circuit board, transformer, pressure monitoring device, flow control device and be used for controlling the proportional valve of gaseous proportion flow in the host computer box, form the closed loop of supply flow through the cooperation of host computer box internal component.
Further, the main machine box is connected with the current sensor through a signal acquisition line.
Furthermore, a high-frequency filtering module is arranged in the main machine box.
Further, the flow control device comprises a flow sensor and an in-line valve for controlling the flow of gas.
Furthermore, the transformer and the proportional valve are arranged on one side of the display screen, and the straight-through valve is arranged on the other side of the display screen.
Furthermore, an air inlet and an air outlet are arranged on the main machine box.
Furthermore, a power switch and a networking module are further arranged on the main machine box.
Furthermore, a protective tube is arranged in the main machine box.
The utility model has the advantages that:
(1) the utility model discloses a set up pressure monitoring device, solved the big unstable problem of pipeline pressure of welding cutting in-process electric current fluctuation, avoided the gaseous waste of welding.
(2) The utility model discloses an electric current among the welding cutting process is gathered in real time to the external sensor, handles the back through the control circuit board procedure, and the control proportional valve of sending instruction gives corresponding flow, guarantees stable flow output.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a part of the structure of the present invention.
Fig. 3 is one of the exploded structural views of the present invention.
Fig. 4 is a second exploded view of the present invention.
In the figure, 1-a main machine box, 2-a display screen, 201-a touch panel, 202-a touch screen, 3-a current sensor, 4-a signal acquisition line, 5-a control circuit board, 6-a transformer, 7-a pressure monitoring device, 8-a flow control device, 801-a flow sensor, 802-a straight-through valve, 9-a proportional valve, 10-a protective tube, 11-a high-frequency filtering and power supply board, 12-a power switch, 13-an air inlet, 14-an air outlet and 15-a networking module.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects solved by the present invention more clearly understood, the following description of the present invention with reference to the accompanying drawings and embodiments is made.
As shown in fig. 1-2 a welding gas intelligence distributor, including host computer box 1, be equipped with display screen 2 on the host computer box 1, host computer box 1 is equipped with current sensor 3 outward, host computer box 1 passes through signal acquisition line 4 and is connected with current sensor 3, be equipped with control circuit board 5 in the host computer box 1, transformer 6, pressure monitoring device 7, flow control device 8 and be used for controlling the proportional valve 9 of gaseous proportional flow, wherein flow control device 8 includes flow sensor 801 and the direct valve 802 that is used for controlling gaseous flow, the utility model discloses a mutually supporting of various components forms the supply flow closed loop in the host computer box 1.
The main machine box 1 is also internally provided with a power panel, a high-frequency filtering module and a protective tube 10, wherein the power panel and the high-frequency filtering module are integrated into a whole, namely a high-frequency filtering and power panel 11, the main machine box 1 is also provided with a power switch 12 with light, an air inlet 13 and an air outlet 14, and a networking module 15 for collecting or storing data such as flow, welding time, cutting current and the like of each device.
The control circuit board 5 includes a program management module and a database module, as shown in fig. 3, the display screen 2 is in a touchable mode, and includes a touch pad 201 and a touch screen 202, and the touch pad 201 can not only display information such as working state and working data, but also perform parameter adjustment and the like.
As shown in fig. 4, in order to make more full use of the internal space of the main box 1, the main box 1 is provided with a transformer 6 and a proportional valve 9 on one side and a through valve 802 and a power switch 13 on the other side of the inner wall of the box plate provided with the display screen 2; the main box 1 is provided with a flow sensor 801, a pressure monitoring device 7, an air inlet 13, an air outlet 14, a networking module 15 and a protective tube 10 on the inner wall of a box plate perpendicular to the display screen 2.
The working principle is as follows:
the power switch 12 is turned on, welding cutting gas enters from the gas inlet 13, the current sensor 3 outside the main case 1 collects real-time current in the welding cutting process and transmits the current value to the control circuit board 5, after the program of the control circuit board 5 is processed, an instruction is sent to control the proportional valve 9 to give corresponding flow, at the moment, the flow control device 8 measures whether the given flow corresponds to the program database or not, adjustment is made according to actual conditions, the given flow is consistent with the program data, the operation is repeated, continuous gas supply according to needs is guaranteed, gas waste is prevented, and welding quality is further guaranteed.
Meanwhile, the pressure monitoring device 7 continuously works, when the pressure monitoring device 7 detects that the pressure in the main case 1 is abnormally changed, the pressure is fed back to the control circuit board 5 in real time according to the situation, and the control circuit board 5 changes the working state of the proportional valve 9, so that the welding quality is ensured.
The utility model discloses realize supplying with the flow closed loop, not only can change the operating condition of proportional valve in real time according to the change of pressure, can guarantee to last as required air feed according to flow control device's feedback real-time calibration output flow moreover, reach energy-conserving purpose.
The utility model discloses a cloud networking module reaches the high in the clouds on the data of collecting, and the user also can clearly master gaseous real-time quantity and equipment operating condition, convenience of customers production and equipment management at the computer end.
The utility model discloses to different welding and cutting process, if the gas metal arc welding, non-gas metal arc welding, inert gas arc welding and different cutting modes, provide different procedure selection, do particular optimization to the high frequency interference that the production field meets easily, solved and lead to the chaotic problem of procedure because of high frequency interference.
The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention should fall within the protection scope of the present invention.
Claims (8)
1. The utility model provides a welding gas intelligence distributor, its characterized in that includes the host computer box, is equipped with the display screen on the host computer box, the host computer box is equipped with current sensor outward, be equipped with control circuit board, transformer, pressure monitoring device, flow control device and be used for the proportional valve of control gas proportion flow in the host computer box, form the closed loop of supply flow through the cooperation of host computer box internal component.
2. An intelligent welding gas distribution device as recited in claim 1, wherein said main enclosure is connected to said current sensor via a signal collection line.
3. The intelligent welding gas distribution device of claim 1, wherein a high frequency filter module is disposed in the main enclosure.
4. An intelligent welding gas distribution apparatus as claimed in claim 1, wherein said flow control means comprises a flow sensor and an in-line valve for controlling the flow of gas.
5. An intelligent welding gas distribution device as defined in claim 4, wherein said transformer and said proportional valve are disposed on one side of said display screen, and said pass-through valve is disposed on the other side of said display screen.
6. An intelligent welding gas distribution device as recited in claim 1, wherein said main enclosure has a gas inlet and a gas outlet.
7. An intelligent welding gas distribution device as defined in claim 1, wherein said main box further comprises a power switch and a networking module.
8. An intelligent welding gas distribution device as recited in claim 1, wherein a fuse tube is further disposed within the main housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020820135.3U CN212107881U (en) | 2020-05-18 | 2020-05-18 | Welding gas intelligent distribution device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020820135.3U CN212107881U (en) | 2020-05-18 | 2020-05-18 | Welding gas intelligent distribution device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212107881U true CN212107881U (en) | 2020-12-08 |
Family
ID=73623359
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020820135.3U Active CN212107881U (en) | 2020-05-18 | 2020-05-18 | Welding gas intelligent distribution device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212107881U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535761A (en) * | 2022-04-13 | 2022-05-27 | 广东锐气科技有限公司 | Control method and instrument for intelligently controlling gas consumption of welding seal cavity |
-
2020
- 2020-05-18 CN CN202020820135.3U patent/CN212107881U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535761A (en) * | 2022-04-13 | 2022-05-27 | 广东锐气科技有限公司 | Control method and instrument for intelligently controlling gas consumption of welding seal cavity |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11278980B2 (en) | Welding system with multiple user interface modules | |
| CN102940313B (en) | Intelligent controller and intelligent control method for electronic cigarette | |
| CN212107881U (en) | Welding gas intelligent distribution device | |
| CN102834999B (en) | There is the portable electric appts power manager of the current limiting feedback control loop amendment for making external power source stable | |
| CN111505998A (en) | Reasonable cutting and welding gas saving control system | |
| CN203556989U (en) | Gas choke | |
| CN104852384A (en) | Reactive dynamic filtering compensation control system | |
| CN211653472U (en) | Reasonable cutting and welding gas saving control system | |
| CN213614891U (en) | Welding gas saving control equipment | |
| CN206309631U (en) | Compressor surge control device and system | |
| CN208083632U (en) | A kind of general arc voltage height-regulating device based on robot | |
| CN105424083B (en) | A kind of vacuum arc spraying coating apparatus data collecting system and method | |
| CN109343882A (en) | A kind of equipment performance index update method and system | |
| CN212510487U (en) | Intelligent pressure-stabilizing flow-controlling device for welding gas | |
| CN215006297U (en) | Non-contact operating room intelligent central control system | |
| CN210188785U (en) | Intelligent electronic instrument capable of saving welding gas | |
| CN204993955U (en) | Continuous light source light energy detecting system | |
| CN211876979U (en) | Embedded micrometer | |
| CN212492429U (en) | Intelligent pressure-stabilizing flow-controlling proportioning device for welding gas | |
| CN104955239A (en) | System and method for continuously detecting light energy of light source | |
| CN206879075U (en) | A kind of management equipment of DAB | |
| CN112180766A (en) | Electric quantity data control method, system and equipment | |
| CN218279792U (en) | Picosecond laser operation system | |
| CN207663280U (en) | A kind of integrated material control system | |
| WO2022156017A1 (en) | Intelligent regulation and control system for air parameters in flame machining chamber |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 510000 room 105, 1 / F, building 4, No. 728, Chuang Chuang Avenue, YUNPU Industrial Zone, Huangpu District, Guangzhou, Guangdong Patentee after: Guangdong rongchi Intelligent Technology Co.,Ltd. Patentee after: Chongqing University of Technology Address before: Room 102, building B, Qixing Industrial Park, Nan'an village, Xintang Town, Zengcheng District, Guangzhou City, Guangdong Province 510300 Patentee before: Guangzhou Rongchi Intelligent Technology Co.,Ltd. Patentee before: Chongqing University of Technology |
|
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Luo Yi Inventor after: Ma Zhongliang Inventor after: Lan Jianlin Inventor before: Ma Zhongliang Inventor before: Lan Jianlin Inventor before: Luo Yi |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No.69 Hongguang Avenue, Banan District, Chongqing Patentee after: Chongqing University of Technology Patentee after: Guangdong rongchi Intelligent Technology Co.,Ltd. Address before: 510000 room 105, 1 / F, building 4, No. 728, Chuang Chuang Avenue, YUNPU Industrial Zone, Huangpu District, Guangzhou, Guangdong Patentee before: Guangdong rongchi Intelligent Technology Co.,Ltd. Patentee before: Chongqing University of Technology |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Guangdong Ruiqi Technology Co.,Ltd. Assignor: Guangdong rongchi Intelligent Technology Co.,Ltd. Contract record no.: X2024990000031 Denomination of utility model: A welding gas intelligent distribution device Granted publication date: 20201208 License type: Common License Record date: 20240112 |