CN212103642U - Connecting device between prefabricated sections of hollow pier - Google Patents
Connecting device between prefabricated sections of hollow pier Download PDFInfo
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- CN212103642U CN212103642U CN202020319534.1U CN202020319534U CN212103642U CN 212103642 U CN212103642 U CN 212103642U CN 202020319534 U CN202020319534 U CN 202020319534U CN 212103642 U CN212103642 U CN 212103642U
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Abstract
The utility model provides a connecting device between prefabricated segment section of hollow mound, including pre-buried steel sheet, U shaped steel, rubber slab, go up/down connecting steel, go up/down shear steel and filling plate, pre-buried steel sheet is pre-buried at prefabricated segment section internal surface, and U shaped steel welds on pre-buried steel sheet, and partly stretches into in the prefabricated segment section, and partly stretches out pre-buried steel sheet, sets up the screw thread on the extension, links to each other rubber slab, last/down connecting steel and pre-buried steel sheet through connecting bolt. After the upper and lower prefabricated segments are assembled, the upper shear-resistant steel plate and the upper connecting steel plate as well as the lower shear-resistant steel plate and the lower connecting steel plate are connected through high-strength bolts, filling plates are inserted between the upper shear-resistant steel plate and the lower shear-resistant steel plate, and the upper shear-resistant steel plate and the lower shear-resistant steel plate are connected through the high-strength bolts. The utility model discloses connecting device satisfies the needs that different processes of process were assembled to prefabricated segment, realizes functions such as hoist and mount, segment position location, the linear adjustment of segment, segment glue seam pre-compaction, interim locking.
Description
Technical Field
The utility model relates to a bridge structures building technical field especially relates to a hollow mound prefabricated intersegment section connecting device.
Background
In the prefabricated construction field of assembling, the prefabricated hollow pier of assembling is widely used in highway, municipal administration and some cross-sea engineering, compares traditional cast-in-place construction, has removed on-the-spot ligature reinforcing bar, has built the processes such as form, concreting, has significantly reduced on-the-spot work load, has accelerated construction speed, has promoted engineering quality.
The prefabricated assembled hollow pier is composed of different prefabricated sections, the prefabricated sections are transported to the site for assembly after being manufactured in a factory, the assembly process is a core construction link, the quality of the assembly construction is directly related to the line shape and stress of the whole structure, a plurality of processes are existed in the assembly construction, the processes generally comprise hoisting, section position positioning, section line shape adjustment, section glue joint prepressing, temporary locking and the like, hoisting rings or thick steel bars are generally required to be pre-embedded in the sections during hoisting, and the damage of the joints of the section top surfaces and embedded parts is easily caused in the hoisting process; the segment positioning generally needs to arrange concave-convex positioning keys on the pier stud, and is realized by utilizing the position relation of the concave-convex positioning keys, the positioning keys are positioned on the pier wall and are difficult to observe, and the alignment among the positioning keys is difficult; the segment linear adjustment is generally realized by using a jack, and the jack needs to arrange a temporary counter-force seat and a jacking point on the pier wall, so that an auxiliary structure is added; the segment glue seam pre-pressing means that joints are connected by epoxy resin glue, certain pre-pressing force needs to be applied during bonding, when the pre-pressing force provided by the self weight of the segment is insufficient, tensioning is often carried out through temporary pre-stress, and a temporary structure needs to be additionally arranged; when the upper and lower segments are assembled, before the joint does not reach the strength, no effective connection structure exists between the segments, risks such as instability and shaking exist, temporary measures are needed to be adopted to temporarily lock the segments, and the safety of the construction process is ensured.
In addition, the concrete concave-convex shear keys are often arranged on the pier walls among the prefabricated sections, so that the problems of non-compact pouring, influence on arrangement of reinforcing steel bars or prestress on the pier walls, complex processing and manufacturing, high assembling difficulty, incapability of replacement and the like exist, and the shearing resistance among the sections is influenced. Therefore, the development of a hollow pier prefabricated segment connecting device is a problem to be solved urgently.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a connecting device between prefabricated festival section of hollow mound, the utility model discloses connecting device satisfies the needs that different processes of process were assembled to prefabricated festival section, realizes functions such as hoist and mount, festival section position location, the linear adjustment of festival section, festival section glue seam pre-compaction, temporary locking to provide connect reliable, the construction is simple and convenient, the removable festival section of later stage connecting device between, it combines together to do permanent structure and temporary measure.
In order to solve the technical problem, the utility model discloses a technical scheme is:
a connecting device between prefabricated sections of a hollow pier comprises pre-buried steel plates, U-shaped steel bars, rubber plates, upper connecting steel plates, lower connecting steel plates, upper shear-resistant steel plates, lower shear-resistant steel plates and filling plates, wherein the pre-buried steel plates are pre-buried in the inner surfaces of each prefabricated section and are positioned above/below splicing seams of the upper prefabricated section and the lower prefabricated section, the U-shaped steel bars are welded on the pre-buried steel plates, one parts of the U-shaped steel bars extend into the prefabricated sections and are connected with the steel bars in the prefabricated sections, one parts of the U-shaped steel bars extend out of the pre-buried steel plates, threads are arranged on the extending parts of the U-shaped steel bars, the rubber plates, the upper connecting steel plates and the lower connecting steel plates are connected with the pre-buried steel plates through connecting bolts, after the upper prefabricated section and the lower prefabricated section are assembled, the upper shear-resistant steel plates are connected, and the upper shear-resistant steel plate is connected with the lower shear-resistant steel plate through the high-strength bolt.
Furthermore, the upper connecting steel plate and the upper shear steel plate are arranged on the upper prefabricated section, the lower connecting steel plate and the lower shear steel plate are arranged on the lower prefabricated section, and the upper connecting steel plate/the upper shear steel plate and the lower connecting steel plate/the lower shear steel plate are positioned on the corresponding positions on the inner side of the pier wall and are arranged on the upper side and the lower side of the splicing seam of the upper prefabricated section and the lower prefabricated section.
Furthermore, go up the connecting steel plate and form with lower connecting steel plate by a plurality of vertical and horizontal steel sheet concatenations, fix through vertical steel sheet and rubber slab, pre-buried steel sheet.
Furthermore, the upper shear-resistant steel plate and the lower shear-resistant steel plate are formed by splicing a plurality of vertical steel plates and horizontal steel plates and are fixed with the upper connecting steel plate and the lower connecting steel plate through the horizontal steel plates.
Furthermore, a preformed hole is formed in the filling plate, the position of the preformed hole is consistent with that of the upper shear-resistant steel plate and that of the lower shear-resistant steel plate, a waterproof bonding material is arranged on the filling plate, and the filling plate is sealed through the waterproof bonding material after connection is completed.
Furthermore, the preformed holes on the filling plate correspond to the preformed holes on the upper connecting steel plate/the lower connecting steel plate and the upper shearing steel plate/the lower shearing steel plate in a one-to-one mode in the plane position.
Compared with the prior art, the hollow pier prefabricated segment connecting device and the construction method thereof have the following advantages:
(1) the prefabricated segment can be hoisted through the connecting device, hoisting rings and thick steel bars do not need to be embedded in the segment, and the prefabricated segment is prevented from being damaged in the hoisting process;
(2) the prefabricated segment can be positioned by the connecting device, a positioning key is not required to be arranged on the inner wall of the segment, the observation and the alignment are easy, and the positioning precision is ensured;
(3) the connecting device can realize linear adjustment of the prefabricated sections, provide temporary counter-force seats and jacking points for the jacks, avoid the need of additionally increasing auxiliary structures of the jacks on the sections and realize fine adjustment of the positions of the prefabricated sections;
(4) the connecting device can be used for prepressing the splicing seams of the prefabricated sections without adding a temporary structure, and the thick steel bars are tensioned to provide pressure for the splicing seams so as to ensure the connecting effect;
(5) the connecting device can realize temporary locking of the prefabricated sections, and temporary locking measures are not required to be added, so that the safety of the construction process is ensured;
(6) can guarantee the shear behavior of prefabricated segment section through this connecting device, avoid that the concrete shear force key exists pour not closely knit, influence reinforcing bar or prestressing force on the mound wall and arrange, manufacturing is complicated, assemble the degree of difficulty big, unable change scheduling problem, and simple structure, required number are few, the ability of shearing is strong.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 is a top view of the prefabricated intersegment connection of the present invention;
FIG. 2 is a front view of the prefabricated inter-segment connection device of the present invention;
FIG. 3 is a side view of the prefabricated intersegment connector of the present invention;
FIG. 4 is a schematic view (I) of the connection steel plate of the prefabricated intersegment connection device of the present invention before installation;
FIG. 5 is a schematic view of the prefabricated inter-segment connecting device of the present invention after the connecting steel plates are installed (II), wherein 5-a is a side view and 5-b is a front view;
FIG. 6 is a schematic view of the hoisting process of the prefabricated inter-segment connecting device of the present invention, wherein 6-a is a side view and 6-b is a front view;
FIG. 7 is a schematic view of the positioning process of the prefabricated intersegment connecting device of the present invention, wherein 7-a is a side view and 7-b is a front view;
FIG. 8 is a schematic view showing the alignment process of the prefabricated intersegment connectors according to the present invention, wherein 8-a is a side view and 8-b is a front view;
FIG. 9 is a schematic view showing the pre-pressing and temporary locking processes of the prefabricated inter-segment connecting device according to the present invention, wherein 9-a is a side view and 9-b is a front view;
FIG. 10 is a schematic view (I) of the installation of the shear steel plate of the prefabricated intersegment connection device of the present invention, wherein 10-a is a side view and 10-b is a front view;
fig. 11 is a schematic view (ii) of the installation of the shear steel plate of the prefabricated intersegment connecting device of the present invention, wherein 11-a is a side view and 11-b is a front view.
Description of reference numerals:
1. prefabricating a segment; 2. splicing seams; 3. pre-burying a steel plate; 4. u-shaped steel bars; 51. a rubber plate; 52. a connecting bolt; 61. an upper connecting steel plate; 62. a lower connecting steel plate; 71. an upper shear steel plate; 72. a lower shear steel plate; 8. filling a plate; 9. a high-strength bolt; 10. reserving a hole;
l1, hoisting steel bars; l2, rebar; l3, jack; l4, rebar anchorage end.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1 to 3, a prefabricated intersegment connecting device of a hollow pier comprises an embedded steel plate 3, a U-shaped steel bar 4, a rubber plate 51, an upper connecting steel plate 61, a lower connecting steel plate 62, an upper shear steel plate 71, a lower shear steel plate 72 and a filling plate 8, the embedded steel plate 3 is embedded in the inner surface of each prefabricated section 1 and is positioned above/below the splicing seams 2 of the upper prefabricated section 1 and the lower prefabricated section 1, the U-shaped steel bar 4 is welded on the embedded steel plate 3, one part of the U-shaped steel bar extends into the prefabricated segment 1, and is connected with the steel bar in the prefabricated segment 1 to ensure the firm connection between the pre-buried steel plate and the prefabricated segment, one part of the pre-buried steel plate extends out of the pre-buried steel plate 3, the extending part is provided with a thread, the rubber plate 51, the upper connecting steel plate 61 and the lower connecting steel plate 62 are connected to the pre-buried steel plate 3 by the connecting bolts 52, thereby fixing the upper/lower connecting steel plates to the prefabricated segments. After the upper and lower prefabricated segments 1 are assembled, the upper shear steel plates 71 and the upper connecting steel plates 61, and the lower shear steel plates 72 and the lower connecting steel plates 62 are connected through high-strength bolts 9, filling plates 8 are inserted between the upper shear steel plates 71 and the lower shear steel plates 72, and the upper shear steel plates 71 and the lower shear steel plates 72 are connected through the high-strength bolts 9. When the upper prefabricated section and the lower prefabricated section are dislocated or slide, the upper/lower connecting steel plate, the upper/lower shearing steel plate and the high-strength bolts among the upper/lower connecting steel plate and the upper/lower shearing steel plate provide shearing resistance, and the connection is firm. The filling plate 8 is provided with a preformed hole 10, the position of the preformed hole 10 is consistent with that of the upper shear-resistant steel plate 71 and the lower shear-resistant steel plate 72, the filling plate is provided with a waterproof bonding material to ensure that a gap between the filling plate and the upper shear-resistant steel plate/the lower shear-resistant steel plate is filled, and the filling plate is sealed through the waterproof bonding material after connection is completed. The preformed holes 10 on the filling plate 8 correspond to the preformed holes on the upper connecting steel plate 61/the lower connecting steel plate 62 and the upper shear steel plate 71/the lower shear steel plate 72 in a one-to-one mode in the plane position.
The upper connecting steel plate 61 and the upper shear steel plate 71 are arranged on the upper prefabricated section, the lower connecting steel plate 62 and the lower shear steel plate 72 are arranged on the lower prefabricated section, and the upper connecting steel plate 61/the upper shear steel plate 71 and the lower connecting steel plate 62/the lower shear steel plate 72 are positioned on the corresponding positions on the inner side of the pier wall and are arranged on the upper side and the lower side of the splicing seam 2 of the upper prefabricated section and the lower prefabricated section. Go up steel sheet 61 and lower steel sheet 62 and form by a plurality of vertical and horizontal steel sheet concatenations, guarantee to have sufficient intensity and rigidity, fix through vertical steel sheet and rubber slab 51, pre-buried steel sheet 3. The upper shear steel plate 71 and the lower shear steel plate 72 are formed by splicing a plurality of vertical and horizontal steel plates, ensure sufficient strength and rigidity, and are fixed with the upper connecting steel plate 61 and the lower connecting steel plate 62 through the horizontal steel plates.
A construction method of the connecting device between the prefabricated sections of the hollow pier comprises the following steps:
the method comprises the following steps: processing and manufacturing a prefabricated section 1 in a prefabrication factory, and embedding a U-shaped steel bar 4 and an embedded steel plate 3;
step two: as shown in fig. 4 and 5, a rubber plate 51, an upper connecting steel plate 61 and a lower connecting steel plate 62 are installed and fixed on the prefabricated segment 1 through connecting bolts 52;
step three: as shown in fig. 6, one end of a hoisting steel bar L1 is inserted into a prepared hole of a connecting steel plate, anchored on the connecting steel plate, and hoisted to the prefabricated segment 1 through a hoisting steel bar L1;
step four: as shown in fig. 7, the hoisting steel bar L1 is removed, the thick steel bar L2 is inserted into the preformed hole 10 of the upper connecting steel plate 61 and temporarily fixed, the upper prefabricated segment 1 is hoisted, the free end of the thick steel bar L2 is positioned with the preformed hole 10 of the lower connecting steel plate 62, and the assembly is performed after the positioning is completed;
step five: as shown in fig. 8, removing the thick steel bar L2, installing a jack L3, supporting the jack L3 on the lower connecting steel plate 62, jacking the upper connecting steel plate 61 through the jack L3, and adjusting the line shape of the prefabricated section 1 above;
step six: as shown in fig. 9, the jack L3 is removed, the thick steel bar L2 is inserted into the prepared hole 10 of the upper and lower connecting steel plates 61 and 62, the thick steel bar L2 is tensioned, and pressure is applied to the splice joint 2; and temporarily locking the upper and lower connecting steel plates 61 and 62 by the anchoring end of the thick steel bar L2;
step seven: as shown in fig. 10, the thick steel bars L2 are removed, and the upper shear steel plates 71 and the upper connecting steel plates 61 and the lower shear steel plates 72 and the lower connecting steel plates 62 are connected by the high-strength bolts 9;
step eight: as shown in fig. 11, a filling plate 8 is installed, and an upper shear steel plate 71 and a lower shear steel plate 72 are connected through high-strength bolts 9;
step nine: the other intersegment connections are installed in the same way as described above.
In the third step, after the upper/lower connecting steel plates are connected with the prefabricated segments, one end of a hoisting steel bar L1 penetrates through the reserved hole and is anchored on the connecting steel plates, the other end of the hoisting steel bar L1 is connected with a crane, the connecting steel plates are hoisted through the hoisting steel bar during hoisting of the prefabricated segments, and then hoisting of the prefabricated segments is achieved.
In step four, the thick reinforcing bar L2 penetrates in the preformed hole on the connecting steel plate to go on the temporary fixation, when hoist and mount top prefabricated segment is assembled, fix a position through the free end of thick reinforcing bar and the preformed hole of connecting steel plate down, and observe both position relations, transfer prefabricated segment again when satisfying the requirement and assemble, thereby accurate positioning when realizing assembling.
In the fifth step, the jack is used for adjusting the elevation of the prefabricated section, the lower connecting steel plate serves as a jack counterforce seat, the upper connecting steel plate serves as a jack jacking point, the upper connecting steel plate is jacked and adjusted through the jack, the prefabricated section is moved, and the elevation and the line shape of the prefabricated section above are guaranteed to meet requirements.
In the sixth step, after the upper and lower sections are adjusted, the thick steel bar L2 penetrates through the preformed holes of the upper and lower connecting steel plates, the thick steel bar is tensioned, the pressure of the thick steel bar L2 acts on the upper and lower connecting steel plates, the pressure is applied to the splicing seam, and the epoxy resin adhesive bonding effect of the splicing seam is ensured. The thick steel bar L2 anchor end is located upper and lower connecting steel plate, locks upper and lower connecting steel plate temporarily, guarantees that both do not take place relative movement, and then guarantees that prefabricated segment does not take place unstability, rock assembling the in-process, guarantees the safety of assembling the process.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a hollow mound prefabricated intersegment connecting device which characterized in that: including pre-buried steel sheet, U shaped steel bar, rubber slab, go up connecting steel sheet, connecting steel sheet down, go up the steel sheet that shears, steel sheet and filler plate under shearing, pre-buried steel sheet is pre-buried at every prefabricated segment internal surface, is located the splice joint top/below of upper and lower prefabricated segment, U shaped steel bar welding is on pre-buried steel sheet, and in partly stretching into prefabricated segment, partly stretches out pre-buried steel sheet, sets up the screw thread on the extension, links to each other rubber slab, upper connecting steel sheet/lower connecting steel sheet and pre-buried steel sheet through connecting bolt, and the completion back is assembled to upper and lower prefabricated segment, goes up the steel sheet that shears and last connecting steel sheet, the steel sheet that shears down all links to each other through high strength bolt go up the steel sheet that shears and fill in the filler plate between the steel sheet that shears down to be connected with the steel sheet that shears down through high strength.
2. The hollow pier prefabricated segment connecting device according to claim 1, wherein: the upper connecting steel plate and the upper shear steel plate are arranged on the upper prefabricated section, the lower connecting steel plate and the lower shear steel plate are arranged on the lower prefabricated section, and the upper connecting steel plate/the upper shear steel plate and the lower connecting steel plate/the lower shear steel plate are positioned on the corresponding positions on the inner side of the pier wall and are arranged on the upper side and the lower side of the splicing seam of the upper prefabricated section and the lower prefabricated section.
3. The hollow pier prefabricated segment connecting device according to claim 1 or 2, wherein: go up connecting steel plate and lower connecting steel plate and form by a plurality of vertical and horizontal steel sheet concatenations, fixed through vertical steel sheet and rubber slab, pre-buried steel sheet.
4. The hollow pier prefabricated segment connecting device according to claim 3, wherein: the upper shear-resistant steel plate and the lower shear-resistant steel plate are formed by splicing a plurality of vertical steel plates and horizontal steel plates and are fixed with the upper connecting steel plate and the lower connecting steel plate through the horizontal steel plates.
5. The hollow pier prefabricated segment connecting device according to claim 1, wherein: the filling plate is provided with a preformed hole, the position of the preformed hole is consistent with that of the upper shear-resistant steel plate and the lower shear-resistant steel plate, the filling plate is provided with a waterproof bonding material, and the upper shear-resistant steel plate and the lower shear-resistant steel plate are sealed through the waterproof bonding material after being connected.
6. The hollow pier prefabricated segment connecting device according to claim 5, wherein: the preformed holes on the filling plate correspond to the preformed holes on the upper connecting steel plate/the lower connecting steel plate and the upper shearing steel plate/the lower shearing steel plate in the plane position one by one.
7. The hollow pier prefabricated segment connecting device according to claim 1, wherein: and the U-shaped steel bars extending into the prefabricated sections are connected with the steel bars in the prefabricated sections.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020319534.1U CN212103642U (en) | 2020-03-14 | 2020-03-14 | Connecting device between prefabricated sections of hollow pier |
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| CN202020319534.1U CN212103642U (en) | 2020-03-14 | 2020-03-14 | Connecting device between prefabricated sections of hollow pier |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112301890A (en) * | 2020-03-14 | 2021-02-02 | 中国国家铁路集团有限公司 | Hollow pier prefabricated segment connecting device and construction method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112301890A (en) * | 2020-03-14 | 2021-02-02 | 中国国家铁路集团有限公司 | Hollow pier prefabricated segment connecting device and construction method |
| CN112301890B (en) * | 2020-03-14 | 2022-04-05 | 中国国家铁路集团有限公司 | Hollow pier prefabricated segment connecting device and construction method |
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