CN212103262U - Double-machine-head tufting machine - Google Patents
Double-machine-head tufting machine Download PDFInfo
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- CN212103262U CN212103262U CN202020334455.8U CN202020334455U CN212103262U CN 212103262 U CN212103262 U CN 212103262U CN 202020334455 U CN202020334455 U CN 202020334455U CN 212103262 U CN212103262 U CN 212103262U
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Abstract
The utility model discloses a duplex aircraft nose tufting machine, one side of hanging the cloth frame is equipped with X axle frame, two independent Y axle bridges slide respectively locate on the X axle crane span structure, can follow horizontal direction reciprocating motion, be equipped with first aircraft nose subassembly on one of them Y axle bridge, be equipped with second aircraft nose subassembly on another Y axle bridge, vertical direction reciprocating motion can be followed respectively to first aircraft nose subassembly and second aircraft nose subassembly to realize the all-round motion of first aircraft nose subassembly and second aircraft nose subassembly. The first head assembly and the second head assembly are independent of each other and can be operated simultaneously or alternately. The part of the X-axis frame, which is longer than the cloth hanging frame, is a standby area of the first head assembly and the second head assembly, so that when one head assembly is used for replacing a head or changing a wire in the standby area, the other head assembly can continue to work; or the two machine head components work simultaneously, so that the continuous operation of the tufting machine is realized, and the operation efficiency is improved.
Description
Technical Field
The utility model relates to a carpet weaving technical field especially relates to a duplex head tufting machine.
Background
The tufting machine is a machine widely applied to the tufted carpet industry, most of the existing tufting machines are in a single-head form, when a carpet with complex patterns, designs and colors or knitting forms is encountered, the tufting machine needs to frequently change colors or change materials of yarns, and due to the fact that only one head is provided, the machine needs to be stopped every time when threads are changed, a large amount of waiting time is wasted, and the production efficiency is low. Some carpets require the switch between loop pile and open pile, and require the replacement of a different head, which is time and labor intensive, and therefore many carpets are complex and the machine is not as efficient as a human being.
The above information disclosed in this background section is only for enhancement of understanding of the background of the application and therefore it may comprise prior art that does not constitute known to a person of ordinary skill in the art.
Disclosure of Invention
In view of this, the utility model provides a duplex head tufting machine, two head assembly independent control, but two head assembly simultaneous working or alternative work satisfy the production demand of complicated carpet, need not to shut down, improve production efficiency.
In order to realize the purpose of the utility model, the utility model adopts the following technical scheme to realize:
the utility model provides a duplex head tufting machine, include: a cloth hanging frame; the X-axis frame is arranged on one side of the cloth hanging frame, and the length of the X-axis frame is greater than that of the cloth hanging frame in the horizontal direction; the Y-axis bridge frames are arranged on the X-axis frame in a sliding mode and can reciprocate along the horizontal direction, and the number of the Y-axis bridge frames is two; the first head assembly is arranged on one Y-axis bridge in a sliding mode and can reciprocate along the vertical direction; the second machine head assembly is arranged on the other Y-axis bridge in a sliding mode and can reciprocate along the vertical direction; the part of the X-axis frame, which is longer than the cloth hanging frame, is a standby area of the first machine head assembly and the second machine head assembly; the first head assembly and the second head assembly may operate simultaneously or alternately.
In some embodiments of the present application, the standby areas of the first head assembly and the second head assembly are located on both left and right sides of the X-axis frame.
In some embodiments of the present application, the upper end and the lower end of the Y-axis bridge frame are respectively provided with a connecting plate, the connecting plate is provided with a slider and a driving motor, and a power output end of the driving motor is provided with a gear; the X-axis frame comprises an upper cross beam and a lower cross beam which are oppositely arranged, and a sliding rail and a rack are respectively arranged on the upper cross beam and the lower cross beam; the sliding block is connected with the sliding rail in a sliding mode, and the gear is meshed with the rack.
In some embodiments of the present application, an upper wiring groove is disposed at the top of the upper beam, and a lower wiring groove is disposed on the ground; the wiring of the driving motor arranged on one of the Y-axis bridges is positioned in the upper wiring groove; and the wiring of the driving motor arranged on the other Y-axis bridge is positioned in the lower wiring groove.
In some embodiments of the present application, the lower cabling channel has a height that is lower than a lowest height of the first head assembly or the second head assembly.
In some embodiments of the present application, the upper beam and the lower beam are respectively provided with a first limit switch for limiting a movement range of the first head assembly; and the upper cross beam and the lower cross beam are respectively provided with a second limit switch for limiting the motion range of the second head assembly.
In some embodiments of the present application, the standby area of the first head assembly and the standby area of the second head assembly are both located on the left side or the right side of the X-axis frame.
Compared with the prior art, the utility model discloses an advantage is with positive effect:
in the double-handpiece tufting machine disclosed in the application, one side of hanging the cloth frame is equipped with X axle frame, two independent Y axle bridges slide respectively and locate on the X axle bridge, can follow horizontal direction reciprocating motion, be equipped with first aircraft nose subassembly on one of them Y axle bridge, be equipped with second aircraft nose subassembly on another Y axle bridge, vertical direction reciprocating motion can be followed respectively to first aircraft nose subassembly and second aircraft nose subassembly to realize the all-round motion of first aircraft nose subassembly and second aircraft nose subassembly. The first head assembly and the second head assembly are independent of each other and can be operated simultaneously or alternately. The horizontal length of the X-axis frame is greater than that of the cloth hanging frame, and the part of the X-axis frame, which is longer than the cloth hanging frame, is a standby area of the first head assembly and the second head assembly, so that when one head assembly carries out operations such as head replacement or wire replacement in the standby area, the other head assembly can continue to work; or the two machine head components work simultaneously, so that the continuous operation of the tufting machine is realized, and the operation efficiency is improved.
Two head components can be used for realizing different tufting technologies respectively, for example, one of them head component can carry out the operation of opening the fine hair, and another head component can carry out the operation of circle fine hair, and through the cooperation operation of two head components, this tufting machine can realize the carpet processing of the coexistence pattern of opening the fine hair and circle fine hair, satisfies the production demand of complicated carpet technology.
Other features and advantages of the present invention will become more apparent from the following detailed description of the invention when read in conjunction with the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a first schematic structural view of an embodiment of a dual head tufting machine of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a schematic structural view of a double-head tufting machine of the present invention.
Reference numerals:
10-a first head assembly, 11-a first head, 12-a first winding part;
20-a second head assembly, 21-a second head, 22-a second winding member;
30-X-axis frame, 31-upper beam, 32-lower beam, 33-vertical beam, 34-rack, 35-upper wiring groove, 36-lower wiring groove;
40-Y-axis bridge frame, 41-first Y-axis bridge frame, 42-second Y-axis bridge frame, 43-connecting plate, 44-driving motor and 45-gear;
50-hanging a cloth frame;
60-an electric cabinet;
71-working zone, 72-standby zone a, 73-standby zone B.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The utility model discloses a duplex aircraft nose tufting machine, refer to fig. 1 and 3, it is including hanging cloth frame 50, X axle frame 30, Y axle crane span structure 40, first aircraft nose subassembly 10, second aircraft nose subassembly 20 and electric cabinet 60.
The cloth hanging frame 50 is a rectangular frame for hanging a lining cloth of a carpet to be processed.
The X-axis frame 30 is a rectangular frame including an upper cross member 31 and a lower cross member 32 which are disposed opposite to each other in the up-down direction, and vertical members 33 which are disposed symmetrically in the left-right direction.
The number of the Y-axis bridges 40 is two, each Y-axis bridge 40 is slidably disposed on the X-axis frame 30 and can reciprocate in the horizontal direction, that is, the upper end and the lower end of each Y-axis bridge 40 are slidably connected with the upper cross beam 31 and the lower cross beam 33, respectively, and the Y-axis bridges 40 can horizontally reciprocate relative to the X-axis frame 30.
One of the Y-axis bridges 40 (marked as a first Y-axis bridge 41) is slidably provided with a first head assembly 10, the other Y-axis bridge 40 (marked as a second Y-axis bridge 42) is slidably provided with a second head assembly 20, and both the first head assembly 10 and the second head assembly 20 can reciprocate along the vertical direction.
The electric cabinet 60 controls the movement of the Y-axis bridge 40, the first head assembly 10, and the second head assembly 20.
The first head unit 10 and the second head unit 20 are independent of each other and can be operated simultaneously or alternately. The horizontal length of the X-axis frame 30 is greater than that of the cloth hanging frame 50, and the part of the X-axis frame 30 which is longer than the cloth hanging frame 50 is a standby area of the first head assembly 10 and the second head assembly 20, so that when one head assembly is used for head replacement or wire replacement in the standby area, the other head assembly can continue to work; or the two machine head components work simultaneously, so that the continuous operation of the tufting machine is realized, and the operation efficiency is improved.
Two head components can be used for realizing different tufting technologies respectively, for example, one of them head component can carry out the operation of opening the fine hair, and another head component can carry out the operation of circle fine hair, and through the cooperation operation of two head components, this tufting machine can realize the carpet processing of the coexistence pattern of opening the fine hair and circle fine hair, satisfies the production demand of complicated carpet technology.
Specifically, the X-axis frame 30 is a rectangular frame structure composed of 4 aluminum alloy columns, and the lower beam 31 is fixedly connected to the ground through expansion bolts, so that vibration is effectively prevented. The lower part of the cloth hanging frame 50 is fixedly connected with the ground through expansion bolts, the upper part of the cloth hanging frame is fixedly connected with the upper cross beam 31 through a support (not marked), and the lower part of the cloth hanging frame is fixedly connected with the lower cross beam 32 through a support, so that the stability between the cloth hanging frame 50 and the X-axis frame 30 is improved, and vibration is effectively prevented. The cloth hanging frame 50 is spaced from the X-axis frame 30 to provide a distance for movement of the first head assembly 10 and the second head assembly 20 in the Z-axis direction.
The first machine head assembly 10 comprises a first machine head 11, a first winding part 12, a first wire feeding part (not marked) and the like, wherein the first machine head 11 is arranged on a first Y-axis bridge frame 41 in a sliding manner; similarly, the second handpiece assembly 20 includes a second handpiece 21, a second winding part 22, a second wire feeding part, and the like, and the second handpiece 21 is slidably disposed on the second Y-axis bridge 42. The component compositions within the first head unit 10 and the second head unit 20 may be configured to be the same or different depending on the carpet processing requirements. For example, the first head unit 10 may perform an open loop operation and the second head unit 20 may perform a loop operation. The first head assembly 10 and the second head assembly 20 are respectively controlled by independent control systems, so that the independent operation of the two head assemblies is realized without mutual interference.
The two head assemblies have two arrangements in the X-axis frame 30.
First, referring to fig. 3, the standby area of the first head unit 10 and the standby area of the second head unit 20 are located at the left and right sides of the X-axis frame 30, and the standby area of the first head unit 10 is defined as a 72, and the standby area of the second head unit 20 is defined as B73.
The X-axis frame 30 is arranged symmetrically left and right relative to the cloth hanging frame 50, the middle area of the X-axis frame 30 is a working area 71 of the machine head assembly, and the size of the working area 71 is matched with that of the cloth hanging frame 50 so as to work the lining cloth on the cloth hanging frame 50. When one head assembly (such as the first head assembly 10) is operated in the standby area A72 for changing heads or changing threads, etc., the second head assembly 20 can continue to operate in the working area 71, so that the continuous operation of the tufting machine is realized. The two head components can also respectively operate in a working area under the condition of mutual noninterference, thereby greatly improving the operating efficiency.
Secondly, the standby area of the first head assembly 10 and the standby area of the second head assembly 20 are both located on the left side or the right side of the X-axis frame, and the layout mode can also achieve the effect of the first mode, which is not described again.
In the present application, two head assemblies are separately disposed on the left and right sides of the X-axis frame 30 for illustration, referring to fig. 1 and 2, the upper and lower ends of the Y-axis frame 40 are respectively provided with a connecting plate 43, the connecting plate 43 is provided with a slider (not labeled) and a driving motor 44, and a power output end of the driving motor 44 is provided with a gear 45; the upper beam 31 and the lower beam 32 are respectively provided with a slide rail (not shown) and a rack 34; the slide block is connected with the slide rail in a sliding way, and the gear 45 is meshed with the rack 34. The driving motor 44 moves to drive the gear 45 to rotate, and the gear 45 will move along the rack 34 in the horizontal direction, thereby driving the horizontal movement of the Y-axis bridge 40. The sliding connection of the sliding block and the sliding rail ensures that the horizontal movement of the Y-axis bridge frame 40 is more stable.
The two driving motors 44 are controlled by the same encoder to realize absolute synchronous motion of the two motors, so that the horizontal motion of the Y-axis bridge 40 along the cross beam is more stable.
With continued reference to fig. 1, the top of the upper beam 31 is provided with an upper wiring groove 35, and the ground is provided with a lower wiring groove 36; the drive motor 44 located on one of the Y-axis bridges 40 (the second Y-axis bridge 42 in this embodiment) is routed within the upper routing slot 35; the drive motor 44, which is located on another Y-axis bridge 40 (the first Y-axis bridge 41 in this embodiment), is routed within the lower routing channel 36. This arrangement prevents interference between the traces of the two Y-axis bridges 40.
Further, the height of the lower routing groove 36 is lower than the lowest height of the first head assembly 10 or the second head assembly 20, so as to prevent the lower routing groove 36 from being too high to affect the movement of the first head assembly 10 or the second head assembly 20. In this embodiment, the height of the lower wire groove 36 is lower than the lowest height of the second handpiece assembly 20, specifically, the height of the lower wire groove 36 is lower than the lowest height of the second winding part 22 in the second handpiece assembly 20.
Further, the upper cross member 31 and the lower cross member 32 are respectively provided with a first limit switch (not shown) for limiting a movement range of the first head unit 10, so as to prevent the first head unit 10 from moving into the standby area B73 of the second head unit 20.
Similarly, the upper cross member 31 and the lower cross member 32 are respectively provided with a second limit switch (not shown) for limiting the movement range of the second head assembly 20, so as to prevent the second head assembly 20 from moving into the standby area a 72 of the first head assembly 10.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (7)
1. A dual head tufting machine comprising:
a cloth hanging frame;
the X-axis frame is arranged on one side of the cloth hanging frame, and the length of the X-axis frame is greater than that of the cloth hanging frame in the horizontal direction;
the Y-axis bridge frames are arranged on the X-axis frame in a sliding mode and can reciprocate along the horizontal direction, and the number of the Y-axis bridge frames is two;
the first head assembly is arranged on one Y-axis bridge in a sliding mode and can reciprocate along the vertical direction;
the second machine head assembly is arranged on the other Y-axis bridge in a sliding mode and can reciprocate along the vertical direction;
the part of the X-axis frame, which is longer than the cloth hanging frame, is a standby area of the first machine head assembly and the second machine head assembly;
the first head assembly and the second head assembly may operate simultaneously or alternately.
2. The dual head tufting machine of claim 1 and,
the standby areas of the first head assembly and the second head assembly are positioned on the left side and the right side of the X-axis frame.
3. The dual head tufting machine of claim 2 and,
the upper end and the lower end of the Y-axis bridge frame are respectively provided with a connecting plate, the connecting plates are provided with a sliding block and a driving motor, and the power output end of the driving motor is provided with a gear;
the X-axis frame comprises an upper cross beam and a lower cross beam which are oppositely arranged, and a sliding rail and a rack are respectively arranged on the upper cross beam and the lower cross beam;
the sliding block is connected with the sliding rail in a sliding mode, and the gear is meshed with the rack.
4. The dual head tufting machine of claim 3,
an upper wiring groove is formed in the top of the upper cross beam, and a lower wiring groove is formed in the ground;
the wiring of the driving motor arranged on one of the Y-axis bridges is positioned in the upper wiring groove;
and the wiring of the driving motor arranged on the other Y-axis bridge is positioned in the lower wiring groove.
5. The dual head tufting machine of claim 4 and,
the height of the lower wiring groove is lower than the lowest height of the first head assembly or the second head assembly.
6. The dual head tufting machine of claim 3,
the upper cross beam and the lower cross beam are respectively provided with a first limit switch for limiting the motion range of the first head component;
and the upper cross beam and the lower cross beam are respectively provided with a second limit switch for limiting the motion range of the second head assembly.
7. The dual head tufting machine of claim 1 and,
and the standby area of the first head assembly and the standby area of the second head assembly are both positioned on the left side or the right side of the X-axis frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020334455.8U CN212103262U (en) | 2020-03-17 | 2020-03-17 | Double-machine-head tufting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020334455.8U CN212103262U (en) | 2020-03-17 | 2020-03-17 | Double-machine-head tufting machine |
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| CN212103262U true CN212103262U (en) | 2020-12-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726046A (en) * | 2020-12-22 | 2021-04-30 | 马秀珍 | Machine head switching automatic embroidering method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726046A (en) * | 2020-12-22 | 2021-04-30 | 马秀珍 | Machine head switching automatic embroidering method |
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Effective date of registration: 20220623 Address after: 266000 East workshop, No. 129, Jinrong Road, high tech Zone, Qingdao, Shandong Patentee after: Qingdao Shengqiang Intelligent Equipment Co.,Ltd. Address before: 266000 Room 502, unit 1, building 3, No. 27, Kangning Road, Shibei District, Qingdao, Shandong Patentee before: Qingdao Wilco Machinery Equipment Manufacturing Co.,Ltd. |