CN212097337U - Forming a well-balanced one-mold multi-cavity lens mold - Google Patents
Forming a well-balanced one-mold multi-cavity lens mold Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及模具领域技术,尤其是指一种成型均衡的一模多穴式透镜模具。The utility model relates to the technology in the field of molds, in particular to a one-mode multi-cavity lens mold with balanced molding.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有“工业之母”的称号。Molds, various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In a nutshell, a mold is a tool used to make a shaped item, this tool is made up of various parts, and different molds are made up of different parts. It mainly realizes the processing of the shape of the article by changing the physical state of the formed material. Known as the "Mother of Industry".
在现有技术中,用于成型透镜的模具,其一般是采用一模多穴的方式,同时成型多个透镜。但是现有的一模多穴的模具,其穴位过多,导致进胶速度慢,使透镜成型之后容易产生气纹,透镜成型之后的表面纹理不均衡,影响了产品的质量。In the prior art, a mold for forming a lens generally adopts a multi-cavity mode of one mold to form a plurality of lenses at the same time. However, the existing multi-cavity mold has too many acupoints, which leads to a slow glue feeding speed, which makes it easy to generate air streaks after the lens is formed, and the surface texture after the lens is formed is uneven, which affects the quality of the product.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种成型均衡的一模多穴式透镜模具,其能有效地解决现有技术中用于成型透镜的模具存在进胶速度慢,使透镜成型之后容易产生气纹的问题。In view of this, the present utility model aims at the deficiencies in the prior art, and its main purpose is to provide a one-mold multi-cavity lens mold with balanced molding, which can effectively solve the problem of the existing problems in the mold for molding lenses in the prior art. The glue speed is slow, so that the problem of air streaks is easy to occur after the lens is formed.
为实现上述目的,本实用新型采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种成型均衡的一模多穴式透镜模具,包括有底座、下模座、下模仁、上模座、上模仁、顶出机构及盖板,该下模座装设于底座,该下模仁装设于下模座,该上模座可上下活动地装设于下模座的正上方,该上模仁装设于上模座,该顶出机构设置于底座和下模座之间,该盖板装设于上模座;其中A one-mold multi-cavity lens mold with balanced molding, comprising a base, a lower mold base, a lower mold core, an upper mold base, an upper mold core, an ejection mechanism and a cover plate, the lower mold base is installed on the base, and the lower mold base is mounted on the base. The lower mold core is installed on the lower mold base, the upper mold base can be movably installed up and down just above the lower mold base, the upper mold core is installed on the upper mold base, and the ejection mechanism is set on the base and the lower mold base. In between, the cover plate is installed on the upper die seat; wherein
该下模仁的表面设置有若干下凹腔及可拆卸安装有的若干下模芯,该下模芯一一对应安装于下凹腔的下方,该下模芯的顶部伸入下凹腔内;The surface of the lower mold core is provided with a number of lower concave cavities and a number of lower mold cores that are detachably installed. The lower mold cores are installed under the lower concave cavity one by one, and the top of the lower mold core extends into the lower concave cavity. ;
该上模仁的表面设置有若干上凹腔,该上凹腔和下凹腔一一对应,该上凹腔和下凹腔围构成用于成型透镜的成型腔;The surface of the upper mold core is provided with a plurality of upper concave cavities, the upper concave cavity and the lower concave cavity are in one-to-one correspondence, and the upper concave cavity and the lower concave cavity enclose a forming cavity for forming a lens;
该下凹腔的一侧设有进胶口,该下模仁和上模仁均设置有热熔胶流道,该热熔胶流道的一端连通进胶口,该进胶口的直径小于热熔胶流道的直径;One side of the lower cavity is provided with a glue inlet, and both the lower mold core and the upper mold core are provided with a hot melt adhesive flow channel, one end of the hot melt glue flow channel is connected to the glue inlet, and the diameter of the glue inlet is smaller than that of the hot melt glue. The diameter of the melt runner;
该盖板的中部设置有浇注口,该浇注口设置有热流道,该热流道连通热熔胶流道。The middle part of the cover plate is provided with a pouring spout, the pouring spout is provided with a hot runner, and the hot runner is connected with the hot melt adhesive runner.
作为一种优选方案:所述热熔胶流道包括有主流道和分支流道,该主流道的一端连通热流道;该分支流道的一端连通主流道,该分支流道的另一端连通进胶口。As a preferred solution: the hot melt adhesive flow channel includes a main flow channel and a branch flow channel, one end of the main flow channel is connected to the hot runner; one end of the branch flow channel is connected to the main flow channel, and the other end of the branch flow channel is connected to the inlet channel. plastic mouth.
作为一种优选方案:所述顶出机构具有主流道顶针、分支流道顶针和型腔顶针;As a preferred solution: the ejector mechanism has a main channel ejector, a branch channel ejector and a cavity ejector;
该下模座和下模仁设有第一穿孔、第二穿孔和第三穿孔,该第一穿孔连通主流道,该第二穿孔连通分支流道,该第三穿孔连通下凹腔;其中The lower die base and the lower die core are provided with a first through hole, a second through hole and a third through hole, the first through hole communicates with the main flow channel, the second through hole communicates with the branch flow channel, and the third through hole communicates with the lower cavity; wherein
该主流道顶针穿过第一穿孔而伸入主流道内,该分支流道顶针穿过第二穿孔而伸入分支流道内,该型腔顶针穿过第三穿孔而伸入下凹腔内;The main channel ejector pin passes through the first perforation to extend into the main channel, the branch channel ejector pin penetrates the second perforation to extend into the branch channel, and the cavity ejector pin penetrates the third perforation to extend into the lower cavity;
作为一种优选方案:所述型腔顶针布置于下凹腔的四角。As a preferred solution: the cavity ejector pins are arranged at the four corners of the lower cavity.
作为一种优选方案:所述下凹腔的底表面设置有用于成型透镜的安装凸点的凹位As a preferred solution: the bottom surface of the lower concave cavity is provided with a concave position for forming the mounting convex point of the lens
作为一种优选方案:所述下模芯的顶部设置有用于成型透镜的锯齿同心环的锯齿成型部。As a preferred solution: the top of the lower mold core is provided with a sawtooth forming part for forming a sawtooth concentric ring of the lens.
作为一种优选方案:所述下模仁设置有连通下凹腔的安装腔体,所述下模芯可拆卸式安装于安装腔体内。As a preferred solution, the lower mold core is provided with an installation cavity communicating with the lower cavity, and the lower mold core is detachably installed in the installation cavity.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:通过在若干下凹腔的一侧设置进胶口,且该进胶口的直径小于热熔胶流道的直径;热熔胶经热熔胶流道流入下凹腔时,利用该直径小的进胶口能够瞬时加快热熔胶进入成型腔的速度,较于传统的模具结构而言,可以避免了因进胶速度慢从而导致透镜成型之后产生气纹的问题,从而能够保证透镜成型之后的表面纹理均衡,提高了产品的质量;Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solutions that: by arranging a glue inlet on one side of several lower cavities, the diameter of the glue inlet is smaller than the diameter of the glue inlet. The diameter of the melt adhesive flow channel; when the hot melt adhesive flows into the lower cavity through the hot melt adhesive flow channel, the use of the small diameter glue inlet can instantly speed up the speed of the hot melt adhesive entering the molding cavity, compared with the traditional mold structure. , which can avoid the problem of air streaks after the lens is formed due to the slow feeding speed, so as to ensure the balanced surface texture after the lens is formed, and improve the quality of the product;
其次是,该下模芯以拆卸式安装,满足不同规格的透镜成型,提高模具的通用性,降低了模具制造成本;Secondly, the lower mold core is detachably installed to meet different specifications of lens molding, improve the versatility of the mold, and reduce the cost of mold manufacturing;
加之,巧妙设置的主流道、分支流道、主流道顶针、分支流道顶针和型腔顶针的结构设置合理,能够使透镜的出模均衡,从而提高出模效率和出模质量。In addition, the cleverly arranged main runner, branch runner, main runner thimble, branch runner thimble and cavity thimble are reasonably arranged, which can balance the ejection of the lens, thereby improving the ejection efficiency and the ejection quality.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本实用新型之较佳实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the preferred embodiment of the present utility model;
图2是本实用新型之较佳实施例的分解图;Fig. 2 is the exploded view of the preferred embodiment of the present utility model;
图3是本实用新型之较佳实施例的下模座和下模仁的结构示意图;Fig. 3 is the structural representation of the lower die seat and the lower die core of the preferred embodiment of the present utility model;
图4是图3中A处局部放大图;Fig. 4 is a partial enlarged view at A in Fig. 3;
图5是本实用新型之较佳实施例的第一横截面示意图;Fig. 5 is the first cross-sectional schematic diagram of the preferred embodiment of the present invention;
图6是图5中B处局部放大图。FIG. 6 is a partial enlarged view of B in FIG. 5 .
附图标识说明:Description of drawings:
10、底座 20、下模座10.
21、第一穿孔 22、第二穿孔21. The
23、第三穿孔 30、下模仁23. The
31、下凹腔 311、进胶口31.
312、凹位 32、下模芯312,
321、锯齿成型部 40、上模座321. Sawtooth forming
50、上模仁 51、上凹腔50. Upper die 51. Upper cavity
60、顶出机构 61、主流道顶针60.
62、分支流道顶针 63、型腔顶针62.
70、盖板 71、浇注口70,
72、热流道 80、热熔胶流道72. Hot runner 80. Hot melt adhesive runner
81、主流道 82、分支流道。81.
具体实施方式Detailed ways
请参照图1至图6所示,其显示出了本实用新型之较佳实施例的具体结构,是一种成型均衡的一模多穴式透镜模具,底座10、下模座20、下模仁30、上模座40、上模仁50、顶出机构60及盖板70。Please refer to FIG. 1 to FIG. 6 , which show the specific structure of the preferred embodiment of the present invention, which is a one-mold multi-cavity lens mold with balanced molding, a
该下模座20装设于底座10,该下模仁30装设于下模座20,该上模座40可上下活动地装设于下模座20的正上方,该上模仁50装设于上模座40,该顶出机构60设置于底座10和下模座20之间,该盖板70装设于上模座40,在本申请实施例中,该下模仁30的表面设置有若干下凹腔31及可拆卸安装有的若干下模芯32,该下模芯32一一对应安装于下凹腔31的下方,该下模芯32的顶部伸入下凹腔31内;该上模仁50的表面设置有若干上凹腔51,该上凹腔51和下凹腔31一一对应,该上凹腔51和下凹腔31围构成用于成型透镜的成型腔,该下凹腔31的一侧设有进胶口311。The
具体地说,通过在若干下凹腔的一侧设置进胶口,且该进胶口的直径小于热熔胶流道的直径;热熔胶经热熔胶流道流入下凹腔时,利用该直径小的进胶口能够瞬时加快热熔胶进入成型腔的速度,较于传统的模具结构而言,可以避免了因进胶速度慢从而导致透镜成型之后产生气纹的问题,从而能够保证透镜成型之后的表面纹理均衡,提高了产品的质量。Specifically, by setting glue inlets on one side of several lower cavities, and the diameter of the glue inlets is smaller than the diameter of the hot melt adhesive runner; when the hot melt adhesive flows into the lower cavities through the hot melt glue runner, use The small-diameter glue inlet can instantly speed up the speed of the hot-melt glue entering the molding cavity. Compared with the traditional mold structure, it can avoid the problem of air streaks after the lens is formed due to the slow glue feeding speed, so as to ensure The surface texture of the lens after molding is balanced, which improves the quality of the product.
该下模仁20和上模仁50均设置有热熔胶流道80,该热熔胶流道80的一端连通进胶口311,该进胶口311的直径小于热熔胶流道80的直径;该盖板70的中部设置有浇注口71,该浇注口71设置有热流道72,该热流道72连通热熔胶流道80。在本申请实施例中,该热熔胶流道80包括有主流道81和分支流道82,该主流道81的一端连通热流道72;该分支流道82的一端连通主流道81,该分支流道82的另一端连通进胶口311。Both the
该顶出机构60具有主流道顶针61、分支流道顶针62和型腔顶针63;其中,该下模座20和下模仁30设有第一穿孔21、第二穿孔22和第三穿孔23,该第一穿孔21连通主流道81,该第二穿孔22连通分支流道82,该第三穿孔23连通下凹腔31;该主流道顶针61穿过第一穿孔21而伸入主流道81内,该分支流道顶针62穿过第二穿孔22而伸入分支流道82内,该型腔顶针63穿过第三穿孔23而伸入下凹腔31内。优选地,该型腔顶针63布置于下凹腔31的四角,在顶出透镜时,能够提供均衡的顶出力。The
该下凹腔31的底表面设置有用于成型透镜的安装凸点的凹位312,该下模芯32的顶部设置有用于成型透镜的锯齿同心环的锯齿成型部321。该下模仁30设置有连通下凹腔31的安装腔体33,所述下模芯32可拆卸式安装于安装腔体33内。The bottom surface of the
本实用新型的设计重点在于:通过在若干下凹腔的一侧设置进胶口,且该进胶口的直径小于热熔胶流道的直径;热熔胶经热熔胶流道流入下凹腔时,利用该直径小的进胶口能够瞬时加快热熔胶进入成型腔的速度,较于传统的模具结构而言,可以避免了因进胶速度慢从而导致透镜成型之后产生气纹的问题,从而能够保证透镜成型之后的表面纹理均衡,提高了产品的质量;The key point of the design of the utility model is: by setting glue inlets on one side of several concave cavities, and the diameter of the glue inlets is smaller than the diameter of the hot-melt glue flow channel; the hot-melt glue flows into the lower concave through the hot-melt glue flow channel When the cavity is used, the use of the small diameter glue inlet can instantly speed up the speed of the hot melt adhesive entering the molding cavity. Compared with the traditional mold structure, it can avoid the problem of air lines after the lens is formed due to the slow glue feeding speed. , so as to ensure that the surface texture of the lens after molding is balanced, and the quality of the product is improved;
其次是,该下模芯以拆卸式安装,满足不同规格的透镜成型,提高模具的通用性,降低了模具制造成本;Secondly, the lower mold core is detachably installed to meet different specifications of lens molding, improve the versatility of the mold, and reduce the cost of mold manufacturing;
加之,巧妙设置的主流道、分支流道、主流道顶针、分支流道顶针和型腔顶针的结构设置合理,能够使透镜的出模均衡,从而提高出模效率和出模质量。In addition, the cleverly arranged main runner, branch runner, main runner thimble, branch runner thimble and cavity thimble are reasonably arranged, which can balance the ejection of the lens, thereby improving the ejection efficiency and the ejection quality.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention , all still belong to the scope of the technical solution of the present invention.
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| WO2026020655A1 (en) * | 2024-07-23 | 2026-01-29 | 汉达精密电子(昆山)有限公司 | Three-cavity mold runner structure |
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| WO2026020655A1 (en) * | 2024-07-23 | 2026-01-29 | 汉达精密电子(昆山)有限公司 | Three-cavity mold runner structure |
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Effective date of registration: 20250715 Address after: Building 9, Room 201, 1st Floor, Zone B, No. 2465 Hengcang Road, Jiading District, Shanghai, 201800 Patentee after: Shanghai Fast Slow Core Laser Technology Co.,Ltd. Country or region after: China Address before: 523000 Wentang Zao Yi Industrial Zone, Dongcheng District, Dongguan City, Guangdong Province Patentee before: DONGGUAN WANDE OPTOELECTRONICS TECHNOLOGY Co.,Ltd. Country or region before: China |