CN212096820U - Multifunctional cleaning, oil spraying and wiring integrated machine - Google Patents

Abstract

The utility model discloses a multifunctional cleaning, oil spraying and wiring integrated machine, which is characterized in that a first driving device drives a first gear to rotate so as to drive a transmission chain wound on the first gear and a second gear to rotate and then drive a roller fixedly connected with the second gear to synchronously rotate, thereby realizing the forward movement of the integrated machine on a long die table; meanwhile, the second driving device and the third driving device respectively drive the cleaning roller and the cleaning brush to rotate, so that the mold bed and the rail are cleaned; the fan operates to enable the dust absorption pipeline to generate suction force to absorb dust particles on the end surface of the die table; synchronously, the wiring unit is fixedly connected with the steel strand or the steel bar and moves forwards until the tail end of the die table; meanwhile, the pump body provides power to enable the release agent to flow out of the release agent oil tank, the release agent enters the input end of the pump body through the stop valve, the release agent is pressurized and output through the output end of the pump body, and the release agent is sprayed on the die table through the oil nozzle.

Description

Multifunctional cleaning, oil spraying and wiring integrated machine

Technical Field

The utility model relates to a mechanical equipment field especially relates to a multi-functional cleaning, oil spout and wiring all-in-one.

Background

Before the prestressed and non-prestressed concrete precast slabs are produced, die table cleaning, steel strand or steel bar wiring and mold release agent spraying are required, cleaning and oil spraying in the traditional operation are both manually carried out, the labor intensity is high, the efficiency is low, and the production efficiency of the precast slabs is severely limited; in the traditional operation, the steel strand or the steel bar is wired by adopting manual traction or vehicle traction, and the efficiency is low no matter which type of the steel strand or the steel bar belongs to special equipment; and the cleaning is not clean due to negligence of workers, the demoulding oil is wasted due to uneven oil injection, the demoulding quality of the prefabricated plate is poor due to the fact that the demoulding oil cannot be sprayed, and the danger is caused by high-intensity labor of steel strand wires or steel bar wiring.

Disclosure of Invention

The utility model discloses aim at solving one of the problem that above-mentioned prior art exists, provide a multi-functional cleaning, oil spout and wiring all-in-one, this all-in-one can once accomplish clean, oil spout and wiring, work efficiency is high, the good reliability, greatly reduced intensity of labour.

In order to achieve the above object, the utility model provides a multi-functional cleaning, oil spout and wiring all-in-one, include: a vehicle body;

a drive unit mounted on the vehicle body, the drive unit including: a first driving device and a transmission mechanism,

the first driving device is fixedly arranged on the vehicle body; the transmission mechanism includes: the vehicle body is provided with a first driving device, a second driving device and a gear group, wherein the gear group at least comprises a first gear and a second gear, the first gear is fixedly arranged on an output shaft of the first driving device, the second gear is fixedly connected with a roller of the vehicle body, the transmission chain is sequentially wound on the first gear and the second gear, and the tooth number of the first gear is smaller than that of the second gear;

clean the unit, including mould bed cleaning device and track cleaning device, mould bed cleaning device includes: the second driving device is connected with the cleaning roller, the cleaning roller (312) is suitable for being in contact with the surface of the mould bed, and the second driving device (311) drives the cleaning roller (312) to clean the mould bed;

the track cleaning device includes: the third driving device is connected with the cleaning brush, the cleaning brush is suitable for abutting against the die table rail, and the third driving device drives the cleaning brush to clean the die table rail;

a dust suction unit disposed at a rear end of the cleaning unit, the dust suction unit including: a dust absorption pipeline, a dust collector, a filter screen and a suction fan,

one end of the dust collection pipeline is arranged close to the die table die surface, the die table die surface is at least covered in the width direction of the die table, a dust collection cavity is defined in the dust collector, water is filled in the dust collection cavity, the upper end of the dust collection cavity is provided with an air inlet and an air outlet which are mutually isolated, the air inlet is connected with the other end of the dust collection pipeline, the suction fan is arranged in the dust collector and is constructed to generate air, the air flows from the air inlet to the air outlet, and the filter screen is arranged at the air outlet;

the wiring unit comprises a wiring board and a plurality of steel bar coils, the wiring board is installed at the front end of the vehicle body, mounting holes corresponding to the steel bar coils in a one-to-one mode are formed in the wiring board, the steel bar coils are arranged at the initial end of the die table, the thread end of each steel bar coil is fixedly connected to the corresponding mounting hole, and when the vehicle body (10) advances from the initial end to the final end of the die table, the wiring board drives the steel bar coils to rotate and automatically perform wiring;

an oil injection unit provided at a front end of the vehicle body, the oil injection unit including: a release agent oil tank, a stop valve, a pump body and an oil nozzle,

the input of the pump body with the release agent oil tank links to each other, the output of the pump body with the fuel sprayer links to each other, just the fuel sprayer is close to the setting of mould bench die face, the stop valve is installed the release agent oil tank with between the pump body for break-make release agent flows to the pump body by the release agent oil tank.

In the technical scheme, after the prestressed component which is cured on the long-line die table is transported away, new component manufacturing is needed, and pretreatment, namely cleaning, spraying of a release agent, dragging of a steel strand or a steel bar, needs to be carried out by the multifunctional cleaning, oil spraying and wiring integrated machine before manufacturing; the integrated machine is adjusted to a long-line die table by using lifting equipment, so that the rollers of the integrated machine are arranged on a track of the die table, the wire ends of the steel bar coils are arranged in the wiring unit, the driving unit, the cleaning unit, the dust suction unit, the wiring unit and the oil injection unit are started at the same time, the first gear is driven to rotate by the first driving device, so that the transmission chains wound on the first gear and the second gear are driven to rotate, the second gear is driven to rotate, the rollers fixedly connected with the second gear are driven to synchronously rotate by the second gear, and the integrated machine moves forwards on the long die table; meanwhile, the second driving device and the third driving device respectively drive the cleaning roller and the cleaning brush to rotate, so that the die surface and the rail of the die bed are cleaned; the suction fan operates to enable the dust suction pipeline to generate suction force, dust particles on the end face of the adsorption mould table enter the dust collector along the dust suction pipeline through the air inlet, and are discharged from the air outlet after being filtered by the filter screen; synchronously, the reinforcing steel bar coil is fixedly connected with the wiring unit along with the forward movement of the integrated machine, and the automatic wiring is carried out from the initial end to the terminal end of the die table; meanwhile, the pump body provides power for extracting the release agent in the release agent oil tank, so that the release agent flows out of the release agent oil tank, enters the input end of the pump body through the stop valve, is pressurized and output by the output end of the pump body, and is sprayed on the die table surface through the oil nozzle.

Additionally, according to the utility model discloses a multi-functionally clean, oil spout and wiring all-in-one can also have following technical characteristic:

further, the driving unit further includes: the expansion mechanism at least comprises a third gear which is rotatably arranged outside the transmission chain and is meshed with the transmission chain, and the position of the third gear is adjustable to adjust the tightness of the transmission chain.

Further, the cleaning unit further comprises a height adjusting device which is connected with the die bed cleaning device and the rail cleaning device and used for adjusting the heights of the cleaning roller and the cleaning brush.

Preferably, the dust collector includes a dust collector body, a shutter, and a second telescopic device,

but the flashboard pivot is located dust collector body lower extreme, the one end of second telescoping device with dust collector body links to each other, the other end of second telescoping device with the flashboard links to each other, through the concertina movement of second telescoping device is in order to open and seal dust collector body.

Preferably, one side of the dust suction pipeline, which is close to the die surface of the die table, is also provided with a water scraping plate, and the water scraping plate is in contact with the surface of the die table.

Preferably, the wiper blade includes a connecting plate and a rubber plate connected to the connecting plate, the connecting plate is adapted to be connected to the dust suction pipe, and the rubber plate is in contact with the die table surface.

Furthermore, the water scraping plate further comprises an air spring, one end of the air spring is connected with the dust suction pipeline, and the other end of the air spring is connected with the connecting plate of the water scraping plate, so that the water scraping plate is in flexible contact with the die table surface.

Preferably, the wiring unit further includes: the adapter sleeve, including relative first end and second end, along the length direction of adapter sleeve sets up a through-hole, the through-hole be suitable for with the reinforcing bar cooperatees, along adapter sleeve length direction set up with the bar hole that the through-hole is linked together, the bar hole runs through first end does not run through the second end.

Preferably, the oil injection unit further comprises a high-pressure filter, which is arranged between the oil injection nozzle and the pump body and is used for filtering the release agent passing through the pump body.

Preferably, the method further comprises the following steps: a controller configured to be electrically connected to the driving unit, the cleaning unit, the dust suction unit, the wiring unit, and the oil injection unit to control the driving unit, the cleaning unit, the dust suction unit, the wiring unit, and the oil injection unit to independently or synchronously operate.

Drawings

FIG. 1 is a schematic structural diagram of a multifunctional cleaning, oil spraying and wiring integrated machine according to an embodiment of the present invention;

FIG. 2 is a view of the multifunctional cleaning, oil spraying and wiring integrated machine according to the embodiment of the invention;

FIG. 3 is a schematic structural diagram of a dust suction unit in the multifunctional cleaning, oil spraying and wiring all-in-one machine according to the embodiment of the invention;

FIG. 4 is a schematic structural diagram of a wiring unit in the multifunctional cleaning, oil spraying and wiring all-in-one machine according to the embodiment of the invention;

FIG. 5 is a schematic view of the fastener sleeve of FIG. 4;

fig. 6 is a schematic structural diagram of an oil spraying unit in the multifunctional cleaning, oil spraying and wiring all-in-one machine according to the embodiment of the invention.

Reference numerals:

an all-in-one machine 100;

a vehicle body 10;

a drive unit 20; a first driving device 21; a transmission mechanism 22; a first gear 221; a second gear 222; a drive chain 223; an expansion mechanism 23;

a cleaning unit 30; a mold bed cleaning device 31; a second driving device 311; a cleaning roller 312; a first retractor 313; a track cleaning device 32; the third driving device 321; a cleaning brush 322; an adjustment assembly 323;

a dust suction unit 40; a dust suction duct 41; a dust collector 42; a dust collector body 421; a shutter 422; a second retractor 423; positive and negative adjustment bolts 424; a first screw 4241; a second screw 4242; a sleeve 4243; an air inlet 42A; an air outlet 42B; a filter screen 43; a suction fan 44;

a wiring unit 50; a wiring board 51; a fastening sleeve 52; a first end 521; a second end 522; a through hole 523; a strip aperture 524; a reinforcing-bar coil 53;

an oil injection unit 60; a mold release agent tank 61; a shut-off valve 62; a pump body 63; a high-pressure filter 64; an oil jet 65; an oil pipe 601;

a wiper blade 70;

a controller 80; an electric cable 81; a torque motor 82;

a die table 90; a die face 91; a track 92.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

The following description is provided with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the invention as defined by the claims. It includes various specific details to assist in this understanding, but these details should be construed as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that changes and modifications may be made to the various embodiments described herein without departing from the scope of the present invention, which is defined by the following claims. Moreover, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.

According to the utility model discloses a multi-functionally clean, oil spout and wiring all-in-one 100, include: a vehicle body 10, a driving unit 20, a cleaning unit 30, a dust suction unit 40, a wiring unit 50, and an oil spray unit 60;

a vehicle body 10; the vehicle body 10 is a carrier on which other components (the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50, and the oil spraying unit 60) are mounted, and on which rollers are provided and adapted to travel on rails of a mold table;

a drive unit 20 mounted on the vehicle body 10, the drive unit 20 including: a first drive means 21 and a transmission mechanism 22,

the first driving device 21 is fixedly arranged on the vehicle body 10; the transmission mechanism 22 includes: a transmission chain 223 and a reduction gear set, the reduction gear set at least includes a first gear 221 and a second gear 222, wherein the first gear 221 is fixedly arranged on an output shaft of the first driving device 21, the second gear 222 is fixedly connected with a roller of the vehicle body 10, the transmission chain 223 is sequentially wound on the first gear 221 and the second gear 222, and the number of teeth of the first gear 221 is less than that of the second gear 222;

a cleaning unit 30 including a die bed cleaning device 31 and a rail cleaning device 32, the die bed cleaning device 31 including: a second driving device 311 and a cleaning roller 312, wherein the second driving device 311 is connected with the cleaning roller 312, the cleaning roller 312 is suitable for being in contact with the surface of the mould bed, and the second driving device 311 drives the cleaning roller 312 to clean the mould bed; specifically, the die table includes a die surface and rails disposed on both sides of the die surface, the all-in-one machine 100 is disposed on the rails on both sides of the die surface through the rollers of the vehicle body 10, and the width of the cleaning roller 312 is equal to the width of the die surface, so that the die surface can be cleaned as the all-in-one machine 100 moves forward or backward;

the track-sweeping device 32 includes: the third driving device 321 is connected with the cleaning brush 322, the cleaning brush 322 is suitable for abutting against the mould platform track, and the third driving device 321 drives the cleaning brush 322 to clean the mould platform track; specifically, since there are two rails, there are two rail cleaning devices 32, which are respectively provided on both sides of the vehicle body 10 and correspond to the rails.

A dust suction unit 40 disposed at a rear end of the cleaning unit 30, the dust suction unit 40 including: a dust suction pipe 41, a dust collector 42, a filter screen 43 and a suction fan 44,

one end of the dust collection pipeline 41 is arranged close to the die surface of the die table, and at least covers the die surface of the die table in the width direction of the die table, a dust collection cavity is defined in the dust collector 42, water is filled in the dust collection cavity, the upper end of the dust collection cavity is provided with an air inlet 42A and an air outlet 42B which are mutually isolated, the air inlet 42A is connected with the other end of the dust collection pipeline, the suction fan 44 is arranged in the dust collector 42 and is constructed to generate air which flows from the air inlet 42A to the air outlet 42B, and the filter screen 43 is arranged at the air outlet 42B; specifically, water is filled in the integrated cavity to play a role of dust fall, namely dust enters the dust collection cavity from the air inlet 42A, part of dust particles fall into the water under the action of gravity, part of dust particles flow to the filter screen 43 at the air outlet 42B under the action of the suction fan 44, and fall into the water after being filtered by the filter screen 43, and then clean air is discharged from the air outlet 42B; the upper end of the dust collection cavity isolates the air inlet 42A from the air outlet 42B through a partition plate, so that stable air flow can be formed without mutual interference influence; because the filter screen 43 needs to be removed, replaced or cleaned after being used for a period of time, the filter screen 43 can be designed into a drawer type structure, namely, a drawing hole communicated with the dust collecting cavity is arranged on the dust collector 42, and the filter screen 43 is suitable for being matched with the drawing hole, so that the filter screen 43 can be conveniently removed.

The wiring unit 50 comprises a wiring board 51 and a plurality of reinforcing steel bar coils 53, wherein the wiring board 51 is installed at the front end of the vehicle body 10, the wiring board 51 is provided with mounting holes corresponding to the reinforcing steel bar coils 53 in a one-to-one mode, the reinforcing steel bar coils 53 are arranged at the initial end of the die table, the thread end of each reinforcing steel bar coil 53 is fixedly connected to the corresponding mounting hole, and when the vehicle body 10 advances from the initial end to the final end of the die table, the wiring board 51 drives the reinforcing steel bar coils 53 to rotate and automatically perform wiring; specifically, the plurality of reinforcing steel bar coils 53 are arranged at positions corresponding to the plurality of mounting holes provided on the wiring board 51, after the ends of the reinforcing steel bar coils 53 are fixed on the mounting holes, the plurality of reinforcing steel bar coils 53 are dragged by the wiring board 51 to be wired simultaneously with the advance of the all-in-one machine 100, and when the all-in-one machine 100 moves to the terminal end of the die table, the wiring board 51 is detached and fixed on the die table; it should be noted that the steel bar coil 53 can be wound on the roller, and fixed at a corresponding position of the mold table by rolling, and the steel bar coil 53 on the roller is driven to rotate and wire with the advance of the integrated machine 100.

An oil injection unit 60 provided at a front end of the vehicle body 10, the oil injection unit 60 including: a release agent oil tank 61, a stop valve 62, a pump body 63 and an oil nozzle 65,

the input end of the pump body 63 is connected with the release agent oil tank 61, the output end of the pump body 63 is connected with the oil nozzle 65, the oil nozzle 65 is arranged close to the die surface of the die table, and the stop valve 62 is arranged between the release agent oil tank 61 and the pump body 63 and used for turning on and off the release agent flowing from the release agent oil tank 61 to the pump body 63; that is, the release agent in the release agent oil tank 61 is extracted under the action of the pump body 63, the release agent is conveyed to the oil nozzle 65, and the release agent is sprayed on the die surface of the die table by the oil nozzle 65; it is noted that the release agent tank 61, the shutoff valve 62, the pump body 63, and the oil jet 65 are connected by an oil pipe 601.

It can be understood that after the pre-stressed member finished by maintenance on the long wire mold table is transported away, a new member needs to be manufactured, and before the member is manufactured, the pre-treatment, namely cleaning, spraying of a release agent, dragging of a steel strand or a steel bar, needs to be performed through the multifunctional cleaning, oil spraying and wiring integrated machine 100; the integrated machine 100 is adjusted to a long-line die table by using a lifting device, so that the rollers of the integrated machine 100 are arranged on the track of the die table, the wire ends of the steel bar coils 53 are arranged in the wiring unit 50, the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50 and the oil injection unit 60 are started at the same time, the first gear 221 is driven to rotate by the first driving device 21, the transmission chain 223 wound on the first gear 221 and the second gear 222 is driven to rotate, the rollers fixedly connected with the second gear 222 are driven to synchronously rotate by the second gear 222, and therefore the integrated machine 100 moves forwards on the long die table; meanwhile, the second driving device 311 and the third driving device 321 respectively drive the cleaning roller 312 and the cleaning brush 322 to rotate, so that the die surface and the rail of the die bed are cleaned; the suction fan 44 operates to make the dust suction pipeline 41 generate suction force, so as to adsorb dust particles on the end surface of the die table, make the dust particles enter the dust collector along the dust suction pipeline 41 through the air inlet 42A, and discharge the dust particles through the air outlet 42B after being filtered by the filter screen 43; synchronously, along with the advance of the integrated machine 100, the reinforcing steel bar coil 53 fixedly connected with the wiring unit 50 is automatically wired from the initial end to the terminal end of the die table; meanwhile, the pump body 63 provides power for extracting the release agent in the release agent oil tank 61, so that the release agent flows out of the release agent oil tank 61, enters the input end of the pump body 63 through the stop valve 62, is pressurized and output from the output end of the pump body 63, and is sprayed on the die surface of the die table through the oil spray nozzle 65, so that cleaning, oil spray and wiring are completed at one time in the advancing process of the integrated machine 100, the working efficiency is high, the reliability is high, and the labor intensity is greatly reduced.

Further, the driving unit 20 further includes: the tensioning mechanism 23 at least comprises a third gear which is rotatably arranged outside the transmission chain 223 and is meshed with the transmission chain 223, and the position of the third gear is adjustable to adjust the tightness of the transmission chain 223; specifically, a long groove is formed in the vehicle body 10, and the rotating shaft is movably mounted in the long groove, for example, two bolts are arranged on the rotating shaft, and the long groove is clamped between the two bolts, so that the position of the rotating shaft is adjusted by adjusting the tightness of the bolts; the third gear pass through the bearing with the pivot is connected, and the inner circle and the pivot interference fit of bearing are connected promptly, and the outer lane and the third gear interference fit of bearing are connected, can realize the driven adjustment to drive chain 223 through tight mechanism 23 that expands, prevent that drive chain 223 from taking place to drop in the motion process.

Further, the cleaning unit 30 further comprises a height adjusting device connected to the mold bed cleaning device 31 and the rail cleaning device 32 for adjusting the heights of the cleaning roller 312 and the cleaning brush 322; specifically, the height adjusting device may be a first telescopic device 313, such as an electric push rod, a hydraulic cylinder, or the like, and may be connected to the first telescopic device 313 on the rollers at the two ends of the cleaning roller 312, respectively, and the rollers are rotatably connected to the first telescopic device 313, so that the height of the cleaning roller 312 can be adjusted by adjusting the extension and retraction of the first telescopic device 313; the height adjusting device further comprises an adjusting assembly 323 which comprises a rotating handle and a nut in threaded connection with the rotating handle, wherein the nut is fixedly connected with the third driving device 321, and the height of the third driving device 321 can be adjusted by rotating the rotating handle, so that the height of the cleaning brush 322 can be adjusted; of course, the above are all exemplary, and the mold bed cleaning device 31 may be adjusted by the adjusting unit 323, and the rail cleaning device 32 may be adjusted by the first expansion device 313.

Preferably, the dust container 42 includes a dust container body 421, a shutter 422 and a second expansion device 423,

the shutter 422 is pivotally provided at the lower end of the dust collector body 421, one end of the second expansion device 423 is connected to the dust collector body 421, and the other end of the second expansion device 423 is connected to the shutter 422, so that the dust collector body 421 is opened and sealed by the expansion and contraction of the second expansion device 423; specifically, the dust collector 42 further comprises a forward and backward adjusting bolt 424, the forward and backward adjusting bolt 424 comprises a sleeve 4243, a first screw 4241 and a second screw 4242, wherein the first screw 4241 and the second screw 4242 are respectively arranged at two ends of the sleeve 4243 through threaded connection, the first screw 4241 is connected with a piston rod of the second expansion device 423, the second screw 4242 is connected with the shutter 422, contraction and extension of the first screw 4241 and the second screw 4242 can be realized by screwing the sleeve 4243, so that tightness of the shutter 422 can be adjusted, and installation of the second expansion device 423 is facilitated. The water placed in the dust collector 42 can inhibit the dust particles entering the dust hopper, and after the dust collector is used for a period of time, the second expansion device 423 opens the shutter 422 to discharge the waste water and the foreign matters together; it is understood that the shutter 422 and the dust container body 421 are connected in a sealing manner, for example, a sealing strip may be provided at the connection position of the shutter 422 and the dust container body 421, so that water in the dust container 42 can be prevented from leaking.

Preferably, a water scraping plate 70 is further arranged on one side of the dust suction pipeline 41 close to the die surface of the die table, and the water scraping plate 70 is in contact with the die surface of the die table; specifically, a sleeve is fixed on the dust suction pipeline 41, the water scraping plate 70 is sleeved in the sleeve, so that a certain limiting effect is achieved on the position of the water scraping plate 70, in order to limit the freedom degree of the water scraping plate 70 in the up-and-down direction in the sleeve, the water scraping plate 70 comprises a connecting plate and a rubber plate connected to the connecting plate, the connecting plate is suitable for being connected with the dust suction pipeline 41, the rubber plate is in contact with the die table surface, specifically, the connecting plate is detachably connected with the rubber plate, for example, a fastener is used for connecting, the rubber plate is in contact with the die table surface, water on the surface of the rubber plate can be cleaned, and the water is scraped out of the die table surface along with the advance of the all-in-one machine; it should be pointed out that the terminal end of the mould platform is also provided with a water tank, when the integrated machine walks to the terminal end, the water scraper directly pushes water into the water tank, so that the wastewater is conveniently treated in a centralized manner.

Further, the wiper 70 further includes an air spring, one end of the air spring is connected to the dust suction pipe, the other end of the air spring is connected to the connecting plate of the wiper, the wiper 70 can be extruded in the up-down direction of the casing through the air spring, so that the wiper is flexibly contacted with the die table surface, and thus the wiper can be self-adaptively kept in contact with the die table surface all the time when the wiper encounters unevenness of the die table surface, and the wiping effect of the wiper is ensured; and the abrasion loss of the rubber plate can be compensated by adaptively adjusting the height of the rubber plate.

Preferably, the wiring unit 50 further includes: the fastening sleeve 52 comprises a first end 521 and a second end 522 which are opposite, a through hole 523 is arranged along the length direction of the fastening sleeve 52, the through hole 523 is suitable for being matched with the steel bar, a strip-shaped hole 524 communicated with the through hole 523 is arranged along the length direction of the fastening sleeve 52, the strip-shaped hole 524 penetrates through the first end 521 and does not penetrate through the second end 522, when the fastening sleeve 52 is matched with the mounting hole, the steel bar passing through the mounting hole is extruded by the mounting hole, so that the friction force between the steel bar and the through hole 523 is increased, and the steel bar is fixed in the mounting hole; preferably, the fastening sleeve 52 has an overall tapered structure, and the outer diameter of the first end 521 gradually increases toward the outer diameter of the second end 522, so that the reliability of the fastening sleeve 52 can be further improved.

Preferably, the fuel injection unit 60 further includes a high pressure filter 64 disposed between the fuel injector 65 and the pump body 63 for filtering the release agent passing through the pump body 63, so that contaminants in the release agent can be effectively filtered and the fuel injector 65 is prevented from being clogged.

Preferably, the method further comprises the following steps: a controller configured to be electrically connected to the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50, and the oil spraying unit 60 to control the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50, and the oil spraying unit 60 to independently or simultaneously operate; the controller can realize the synchronous or independent actions of the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50 and the oil injection unit 60, and the operation is convenient.

According to the utility model discloses a multi-functionally clean, oil spout and wiring all-in-one, its theory of operation as follows: after the prestressed component finished by maintenance on the long wire mold table is transported away, new component manufacturing is needed, and pretreatment, namely cleaning, spraying of a release agent, dragging of steel strands or steel bars, needs to be carried out by the multifunctional cleaning, oil spraying and wiring integrated machine 100 before manufacturing; the integrated machine 100 is adjusted to a long-line die table by using a lifting device, so that the rollers of the integrated machine 100 are arranged on the track of the die table, the wire ends of the steel bar coils 53 are arranged in the wiring unit 50, the controller simultaneously controls the driving unit 20, the cleaning unit 30, the dust suction unit 40, the wiring unit 50 and the oil injection unit 60 to be started, the first driving device 21 drives the first gear 221 to rotate, so that the transmission chain 223 wound on the first gear 221 and the second gear 222 is driven to rotate, the rollers fixedly connected with the second gear 222 are driven to synchronously rotate by the second gear 222, and the forward movement of the integrated machine 100 on the long die table is realized; meanwhile, the controller controls the second driving device 311 and the third driving device 321 to respectively drive the cleaning roller 312 and the cleaning brush 322 to rotate, so as to clean the die surface and the rail of the die bed; the controller controls the suction fan 44 to operate to enable the dust suction pipeline 41 to generate suction force, so that dust particles on the end surface of the adsorption mould table enter the dust collector along the dust suction pipeline 41 through the air inlet 42A, are filtered by the filter screen 43 and are discharged from the air outlet 42B; synchronously, along with the advance of the integrated machine 100, the reinforcing steel bar coil 53 fixedly connected with the wiring unit 50 is automatically wired from the initial end to the terminal end of the die table; meanwhile, the controller controls the pump body 63 to provide power for extracting the release agent in the release agent oil tank 61, so that the release agent flows out of the release agent oil tank 61, enters the input end of the pump body 63 through the stop valve 62, is pressurized and output from the output end of the pump body 63, and is sprayed on the die surface of the die table through the oil nozzle 65, so that cleaning, oil injection and wiring are completed at one time in the advancing process of the integrated machine 100, the working efficiency is high, the reliability is high, and the labor intensity is greatly reduced.

The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention, which is defined by the appended claims.

Those skilled in the art will appreciate that various features of the various embodiments of the invention described hereinabove may be omitted, added to, or combined in any manner accordingly. Moreover, the simple transformation and the solution of adapting and functional structure transformation to the prior art, which can be thought of by those skilled in the art, all belong to the protection scope of the present invention.

While the invention has been shown and described with reference to various embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a multi-functional cleaning, oil spout and wiring all-in-one which characterized in that includes:

a vehicle body (10);

a drive unit (20) mounted on the vehicle body (10), the drive unit (20) including: a first drive (21) and a transmission (22),

the first driving device (21) is fixedly arranged on the vehicle body (10); the transmission mechanism (22) includes: the vehicle body (10) comprises a transmission chain (223) and a reduction gear set, wherein the reduction gear set at least comprises a first gear (221) and a second gear (222), the first gear (221) is fixedly arranged on an output shaft of the first driving device (21), the second gear (222) is fixedly connected with a roller of the vehicle body (10), the transmission chain (223) is sequentially wound on the first gear (221) and the second gear (222), and the number of teeth of the first gear (221) is smaller than that of the second gear (222);

a cleaning unit (30) comprising a mould bed cleaning device (31) and a track cleaning device (32),

the die bed cleaning device (31) includes: a second driving device (311) and a cleaning roller (312), wherein the second driving device (311) is connected with the cleaning roller (312), the cleaning roller (312) is suitable for being in contact with the surface of the mould bed, and the second driving device (311) drives the cleaning roller (312) to clean the mould bed;

the rail cleaning device (32) comprises: the third driving device (321) and the cleaning brush (322), the third driving device (321) is connected with the cleaning brush (322), the cleaning brush (322) is suitable for abutting against the die table track, and the third driving device (321) drives the cleaning brush (322) to clean the die table track;

a dust suction unit (40) disposed at a rear end of the cleaning unit (30), the dust suction unit (40) including: a dust suction pipeline (41), a dust collector (42), a filter screen (43) and a suction fan (44),

one end of the dust collection pipeline (41) is arranged close to the die table die surface and at least covers the die table die surface in the width direction of the die table, a dust collection cavity is defined in the dust collector (42), water is filled in the dust collection cavity, an air inlet (42A) and an air outlet (42B) which are mutually isolated are arranged at the upper end of the dust collection cavity, the air inlet (42A) is connected with the other end of the dust collection pipeline, the suction fan (44) is arranged in the dust collector (42), the suction fan is constructed to generate air which flows from the air inlet (42A) to the air outlet (42B), and the filter screen (43) is arranged at the air outlet (42B);

the wiring unit (50) comprises a wiring board (51) and a plurality of steel bar coils (53), the wiring board (51) is installed at the front end of the vehicle body (10), the wiring board (51) is provided with installation holes corresponding to the steel bar coils (53) in a one-to-one mode, the steel bar coils (53) are arranged at the initial end of the mold table, the wire ends of the steel bar coils (53) are fixedly connected to the installation holes corresponding to the steel bar coils, and when the vehicle body (10) advances from the initial end to the final end of the mold table, the wiring board (51) drives the steel bar coils (53) to rotate and automatically perform wiring;

a fuel injection unit (60) provided at a front end of the vehicle body (10), the fuel injection unit (60) including: a release agent oil tank (61), a stop valve (62), a pump body (63) and an oil nozzle (65),

the input end of the pump body (63) is connected with the demolding agent oil tank (61), the output end of the pump body (63) is connected with the oil nozzle (65), the oil nozzle (65) is arranged close to the die table die surface, and the stop valve (62) is installed between the demolding agent oil tank (61) and the pump body (63) and used for turning on and off the demolding agent to flow to the pump body (63) from the demolding agent oil tank (61).

2. The multifunctional sweeping, oil spraying and wiring all-in-one machine as claimed in claim 1, wherein the driving unit (20) further comprises: the tensioning mechanism (23) at least comprises a third gear which is rotatably arranged on the outer side of the transmission chain (223) and is meshed with the transmission chain (223), and the position of the third gear is adjustable to adjust the tightness of the transmission chain (223).

3. The all-in-one machine for multifunctional cleaning, oil spraying and wiring as claimed in claim 1, wherein the cleaning unit (30) further comprises a height adjusting device connected with the die bed cleaning device (31) and the rail cleaning device (32) for adjusting the heights of the cleaning roller (312) and the cleaning brush (322).

4. Multifunctional sweeping, oil spraying and wiring all-in-one machine as claimed in claim 1, characterized in that the dust collector (42) comprises a dust collector body (421), a shutter (422) and a second telescopic device (423),

the gate plate (422) can be pivoted and arranged at the lower end of the dust collector body (421), one end of the second telescopic device (423) is connected with the dust collector body (421), the other end of the second telescopic device (423) is connected with the gate plate (422), and the dust collector body (421) is opened and sealed through the telescopic motion of the second telescopic device (423).

5. The multifunctional cleaning, oil spraying and wiring integrated machine as claimed in claim 4, wherein a water scraping plate (70) is further arranged on one side of the dust collection pipeline (41) close to the die surface of the die table, and the water scraping plate (70) is in contact with the die surface.

6. The multifunctional sweeping, oil spraying and wiring integrated machine as claimed in claim 5, wherein the wiper plate (70) comprises a connecting plate and a rubber plate connected to the connecting plate, the connecting plate is suitable for being connected with the dust suction pipe (41), and the rubber plate is in contact with the die table surface.

7. The multifunctional integrated machine for cleaning, oil spraying and wiring as claimed in claim 6, wherein the wiper plate further comprises an air spring configured to have one end connected to the dust suction pipe (41) and the other end connected to a connection plate of the wiper plate (70) to achieve flexible contact between the wiper plate and the die table.

8. The multifunctional sweeping, oil spraying and wiring all-in-one machine as claimed in claim 1, wherein the wiring unit (50) further comprises: fastening sleeve (52), including relative first end (521) and second end (522), set up a through-hole (523) along the length direction of fastening sleeve (52), through-hole (523) are suitable for with the reinforcing bar cooperatees, along fastening sleeve (52) length direction set up with the bar hole (524) that through-hole (523) are linked together, bar hole (524) run through first end (521) and do not run through second end (522).

9. The all-in-one machine for multifunctional cleaning, oil spraying and wiring as claimed in claim 1, characterized in that the oil spraying unit (60) further comprises a high-pressure filter (64) arranged between the oil spraying nozzle (65) and the pump body (63) for filtering the release agent passing through the pump body (63).

10. The multifunctional cleaning, oil spraying and wiring integrated machine as claimed in claim 1, further comprising: a controller configured to be electrically connected to the driving unit (20), the cleaning unit (30), the dust suction unit (40), the wiring unit (50), and the oil injection unit (60) to control the driving unit (20), the cleaning unit (30), the dust suction unit (40), the wiring unit (50), and the oil injection unit (60) to independently or simultaneously operate.

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