CN212096486U

CN212096486U - Gluten blocking machine

Info

Publication number: CN212096486U
Application number: CN202020574056.9U
Authority: CN
Inventors: 宋康明
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-16
Filing date: 2020-04-16
Publication date: 2020-12-08
Anticipated expiration: 2030-04-16

Abstract

The utility model belongs to the technical field of the gluten production, especially, be a gluten piecemeal machine, which comprises a frame, the both ends of frame are rotated through the bearing and are connected with initiative commentaries on classics roller and driven commentaries on classics roller, initiative commentaries on classics roller with the wiring has the conveyer belt between the driven commentaries on classics roller, the middle part fixed mounting of frame has the knife rest, the top vertical fixation of knife rest has the cylinder, the telescopic shaft of cylinder rotates through the bearing and is connected with the integral key shaft, the perpendicular fixedly connected with cutter in bottom of integral key shaft. The utility model discloses an adjustment side's axle drives the worm axle and rotates, and worm axle meshing drives worm wheel dish and spline housing and carries out the angle deflection, and then the angle that drives the cutter through the integral key shaft realizes deflecting the adjustment that realizes cutting off the angle, and the gluten of surely going out is rhombus face piece, and is more pleasing to the eye, rotates when the worm axle and accomplishes the back automatic locking worm wheel dish, locks the angle of spline housing, and the integral key shaft can only go up and down not rotate, has guaranteed the cutting off angle stability behind the angle of adjustment.

Description

Gluten blocking machine

Technical Field

The utility model relates to a gluten production technical field specifically is a gluten piecemeal machine.

Background

The gluten is a vegetable protein, consists of gliadin protein and glutenin, has the nutritional ingredients, particularly the protein content, higher than that of lean pork, chicken, eggs and most bean products, belongs to high-protein, low-fat, low-sugar and low-calorie foods, also contains various trace elements such as calcium, iron, phosphorus, potassium and the like, and is a traditional delicious food; at present traditional gluten all is manual to be suppressed and cut off, and not only intensity of labour is big, and output is low moreover, and the gluten thickness that manual hand rubbed with the hands and form is inhomogeneous to and the gluten is pinched off by hand, and gluten length is inhomogeneous, and product quality can not obtain the guarantee, and this outer cutting angle to the gluten also can not be controlled.

The existing gluten blocking machine has the following problems:

1. the current gluten blocking machine can not adjust the cutting angle of the gluten strips.

2. The current gluten blocking machine can not adjust the cutting length of the gluten strips.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a gluten piecemeal machine has solved present gluten piecemeal machine and can not carry out the problem adjusted with cutting off length the angle of cutting off of face rib.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: a gluten blocking machine, which comprises a frame, wherein two ends of the frame are rotatably connected with a driving roller and a driven roller through bearings, a transmission belt is connected between the driving roller and the driven roller in a winding way, a knife rest is fixedly arranged in the middle of the frame, the top end of the tool rest is vertically fixed with an air cylinder, a telescopic shaft of the air cylinder is rotationally connected with a spline shaft through a bearing, the bottom end of the spline shaft is vertically and fixedly connected with a cutter which is right opposite to the top surface of the conveyor belt, the middle part of the tool rest is fixedly provided with an intermediate plate, the center of the intermediate plate is rotationally connected with a spline housing through a bearing, the spline shaft concentrically penetrates through the spline housing, the outer circular surface of the spline housing is concentrically embedded and connected with a worm wheel disc, the edge side of the middle plate is rotatably connected with a worm shaft through a support, the worm shaft is meshed with the edge side of the worm wheel disc, and one end of the worm shaft is provided with an adjusting square shaft.

As a preferred technical scheme of the utility model, the bottom side fixed mounting of frame has atmospheric pressure station and adjustable atmospheric pressure valve, the atmospheric pressure station is through adjustable atmospheric pressure valve intercommunication the top of cylinder.

As a preferred technical scheme of the utility model, the one end of the roller is cup jointed and is fixed with drive sprocket to the initiative, there is inverter motor bottom side of frame one end through support fixed mounting, inverter motor's output shaft passes through the chain and links drive sprocket.

As an optimized technical scheme of the utility model, the middle part of frame is equipped with the chopping block, the chopping block is located the bottom side of conveyer belt just is right to the cutter.

As an optimal technical scheme of the utility model, the variable frequency speed regulator is installed to one side of frame, variable frequency speed regulator electric connection inverter motor.

As a preferred technical scheme of the utility model, be equipped with the pointer on the worm wheel dish, be equipped with the angle scale on the intermediate lamella, the directional angle scale of pointer.

(III) advantageous effects

Compared with the prior art, the utility model provides a gluten blocking machine possesses following beneficial effect:

1. this gluten piecemeal machine drives the worm axle through adjustment square shaft and rotates, and worm axle meshing drives worm wheel dish and spline housing and carries out the angle deflection, and then the angle that drives the cutter through the integral key shaft realizes deflecting the adjustment that realizes cutting off the angle, and the gluten of surely cutting out is rhombus face piece, and is more pleasing to the eye, rotates when the worm axle and accomplishes the back automatic locking worm wheel dish, locks the angle of spline housing, and the integral key shaft can only go up and down not rotate, has guaranteed the cutting off angle stability behind the angle of adjustment.

2. This gluten piecemeal machine adjusts its rotational speed through frequency conversion speed regulator electric connection inverter motor, realizes that opposite rib transfer rate adjusts, and when the cylinder promoted the cutter and carries out the punching press according to the frequency of setting for and cut off, the length of the gluten piece that cuts off can lengthen because of transfer rate's increase, also can shorten because of the reduction of its transfer rate, so just realized the regulation that the gluten piece cut off length.

Drawings

FIG. 1 is a schematic view of the subjective structure of the present invention;

FIG. 2 is a schematic view of the main sectional structure of the present invention;

fig. 3 is the side-cut structure schematic diagram of the utility model.

In the figure: 1. a frame; 2. actively rotating the roller; 3. a driven roller; 4. a conveyor belt; 5. a tool holder; 6. a cylinder; 7. a spline shaft; 8. a cutter; 9. a middle plate; 10. a spline housing; 11. a worm gear disc; 12. a worm shaft; 13. adjusting the square shaft; 14. an air pressure station; 15. an adjustable air pressure valve; 16. a drive sprocket; 17. a variable frequency motor; 18. a chopping board; 19. a variable frequency speed regulator.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a gluten blocking machine, which comprises a frame 1, the both ends of frame 1 are connected with initiative commentaries on classics roller 2 and driven commentaries on classics roller 3 through bearing rotation, the wraparound has conveyer belt 4 between initiative commentaries on classics roller 2 and the driven commentaries on classics roller 3, the middle part fixed mounting of frame 1 has knife rest 5, the top vertical fixation of knife rest 5 has cylinder 6, the telescopic shaft of cylinder 6 rotates through the bearing and is connected with integral key shaft 7, the perpendicular fixedly connected with cutter 8 in bottom of integral key shaft 7, cutter 8 is just to the top surface of conveyer belt 4, the middle part fixed mounting of knife rest 5 has intermediate lamella 9, the center of intermediate lamella 9 is connected with spline housing 10 through bearing rotation, integral key shaft 7 runs through spline housing 10 with one heart, the concentric gomphosis of outer disc 11 of spline housing 10 is connected with, the avris of intermediate lamella 9 is connected with worm shaft 12 through the support rotation, worm shaft 12 meshes.

In the embodiment, during operation, the air cylinder 6 drives the cutter 8 to lift through the telescopic spline shaft 7 to cut off the conveying belt 4 and gluten strips placed above the conveying belt, when the cutting-off angle of the gluten strips needs to be adjusted, a wrench is manually used for clamping and adjusting the square shaft 13 to rotate, the square shaft 13 is adjusted to drive the worm shaft 12 to rotate, the worm shaft 12 is meshed to drive the worm wheel disc 11 and the spline housing 10 to deflect, and then the cutter 8 is driven by the spline shaft 7 to deflect, so that the cutting-off angle can be adjusted; because the worm and gear mechanism formed by the worm shaft 12 and the worm wheel disc 11 is a one-way transmission mechanism with self-locking performance, the worm wheel disc 11 can be automatically locked after the worm shaft 12 rotates, and the angle of the spline sleeve 10 is also locked, so the spline shaft 7 can only lift and cannot rotate at the moment, and the stability of the cutting angle after the angle is adjusted is ensured.

Specifically, an air pressure station 14 and an adjustable air pressure valve 15 are fixedly installed at the bottom side of the frame 1, and the air pressure station 14 is communicated with the top end of the air cylinder 6 through the adjustable air pressure valve 15.

In the embodiment, the adjustable air pressure valve 15 is opened through a set frequency to communicate the air pressure station 14 and the air cylinder 6, and the air cylinder 6 pushes the cutter 8 through the spline shaft 7 to punch and cut off the gluten strips on the conveyor belt 4 according to the set frequency; the air pressure station 14 adopts a 750W-40L type high-pressure air pump for providing a high-pressure air source, and the adjustable air pressure valve 15 adopts an IR1000-02BG type pneumatic valve, so that the air pressure can be adjusted, and the punching force can be adjusted.

Specifically, one end of the driving rotary roller 2 is fixedly sleeved with a transmission chain wheel 16, the bottom side of one end of the rack 1 is fixedly provided with a variable frequency motor 17 through a support, and an output shaft of the variable frequency motor 17 is connected with the transmission chain wheel 16 through a chain.

In this embodiment, when inverter motor 17 rotated, it rotated roller 2 to drive the initiative through drive sprocket 16 and rotated, further driven 4 horizontal migration of conveyer belt, carried out the material loading operation to placing the gluten strip on conveyer belt 4.

In particular, the middle of the frame 1 is provided with an anvil 18, the anvil 18 being located at the bottom side of the conveyor belt 4 and facing the cutting blade 8.

In this embodiment, when cylinder 6 promotes cutter 8 die-cut down through integral key shaft 7, cut off the gluten strip of placing on conveyer belt 4, chopping block 18 just fills up the bottom side at conveyer belt 4 this moment, prevents it to dodge for it is not adhesive between the adjacent gluten piece after cutting off, is convenient for separate the gluten piece that will cut off.

Specifically, a variable frequency speed regulator 19 is installed on one side of the frame 1, and the variable frequency speed regulator 19 is electrically connected with the variable frequency motor 17.

In this embodiment, the variable frequency speed regulator 19 adopts a VFD-220V type single-box frequency converter, and can adjust the rotating speed of the variable frequency motor 17, so as to adjust the conveying speed of the gluten strips, when the air cylinder 6 pushes the cutter 8 through the spline shaft 7 to perform punching and cutting according to the set frequency, the length of the cut gluten blocks can be increased due to the increase of the conveying speed, and can also be shortened due to the reduction of the conveying speed, so that the adjustment of the cutting length of the gluten blocks is realized.

Specifically, a pointer is arranged on the worm wheel disc 11, an angle scale is arranged on the middle plate 9, and the pointer points to the angle scale.

In this embodiment, be equipped with the pointer on the worm wheel dish 11, be equipped with the angle scale on the intermediate lamella 9, the directional angle scale of pointer so when worm wheel dish 11 rotates, just can know current turned angle through the displacement of pointer and angle scale to learn the contained angle between cutter 8 and the conveyer belt 4, finally learn the cutting angle of gluten.

The air pressure station 14, the adjustable air pressure valve 15 and the variable frequency speed regulator 19 in the embodiment are known technologies which are already disclosed and widely applied to industrial production and daily life.

The utility model discloses a theory of operation and use flow: when the cutting device works, the air cylinder 6 drives the cutter 8 to lift through the telescopic of the spline shaft 7, the conveying belt 4 and gluten strips placed above the conveying belt are cut off, when the cutting angle of the gluten strips needs to be adjusted, the square shaft 13 is manually clamped and adjusted by a wrench to rotate, the square shaft 13 is adjusted to drive the worm shaft 12 to rotate, the worm shaft 12 is meshed to drive the worm wheel disc 11 and the spline housing 10 to deflect, and then the spline shaft 7 drives the cutter 8 to deflect, so that the cutting angle can be adjusted; because the worm and gear mechanism formed by the worm shaft 12 and the worm wheel disc 11 is a one-way transmission mechanism with self-locking performance, the worm wheel disc 11 can be automatically locked after the worm shaft 12 rotates, and the angle of the spline sleeve 10 is also locked, so the spline shaft 7 can only lift and cannot rotate at the moment, and the stability of the cutting angle after the angle is adjusted is ensured.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a gluten piecemeal machine, includes frame (1), its characterized in that: the automatic cutting machine is characterized in that two ends of the rack (1) are rotatably connected with a driving rotating roller (2) and a driven rotating roller (3) through bearings, a conveying belt (4) is connected between the driving rotating roller (2) and the driven rotating roller (3) in a winding manner, a cutter rest (5) is fixedly arranged in the middle of the rack (1), an air cylinder (6) is vertically fixed at the top end of the cutter rest (5), a telescopic shaft of the air cylinder (6) is rotatably connected with a spline shaft (7) through bearings, a cutter (8) is vertically and fixedly connected with the bottom end of the spline shaft (7), the cutter (8) is right opposite to the top surface of the conveying belt (4), an intermediate plate (9) is fixedly arranged in the middle of the cutter rest (5), a spline sleeve (10) is rotatably connected at the center of the intermediate plate (9) through bearings, the spline shaft (7) concentrically penetrates through the spline sleeve (10), and a worm wheel disc (11), the edge side of the middle plate (9) is rotatably connected with a worm shaft (12) through a support, the worm shaft (12) is meshed with the edge side of the worm wheel disc (11), and one end of the worm shaft (12) is provided with an adjusting square shaft (13).

2. A gluten-blocking machine according to claim 1, characterized in that: an air pressure station (14) and an adjustable air pressure valve (15) are fixedly mounted on the bottom side of the frame (1), and the air pressure station (14) is communicated with the top end of the air cylinder (6) through the adjustable air pressure valve (15).

3. A gluten-blocking machine according to claim 1, characterized in that: one end of the driving rotary roller (2) is fixedly sleeved with a transmission chain wheel (16), a variable frequency motor (17) is fixedly mounted on the bottom side of one end of the rack (1) through a support, and an output shaft of the variable frequency motor (17) is connected with the transmission chain wheel (16) through a chain.

4. A gluten-blocking machine according to claim 1, characterized in that: a cutting board (18) is arranged in the middle of the rack (1), and the cutting board (18) is positioned at the bottom side of the conveyor belt (4) and is right opposite to the cutting knife (8).

5. A gluten-blocking machine according to claim 1, characterized in that: a variable frequency speed regulator (19) is installed on one side of the rack (1), and the variable frequency speed regulator (19) is electrically connected with a variable frequency motor (17).

6. A gluten-blocking machine according to claim 1, characterized in that: the worm wheel disc (11) is provided with a pointer, the middle plate (9) is provided with angle scales, and the pointer points to the angle scales.