CN212095807U - Surface rust removal device for machined plate - Google Patents
Surface rust removal device for machined plate Download PDFInfo
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- CN212095807U CN212095807U CN202020724185.1U CN202020724185U CN212095807U CN 212095807 U CN212095807 U CN 212095807U CN 202020724185 U CN202020724185 U CN 202020724185U CN 212095807 U CN212095807 U CN 212095807U
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Abstract
本实用新型公开了一种机械加工板件表面除锈装置,涉及机械加工技术领域,包括固定架,支撑板上设有用于对板件进行夹持的固定机构,所述固定架上水平固定有位于支撑板上方的导杆,导杆上滑动安装有滑动架,滑动架上转动安装有竖直设置的空心轴,空心轴上传动连接有除锈机构,所述滑动架上设有用于驱动其横向移动的平移机构;本实用新型通过设置的固定机构能对板件进行牢靠的固定,保证除锈时的稳定,设置的除锈机构能对板件进行充分、高效的除锈操作,设置的平移机构能带动除锈机构横向位置移动调节,保证板件的充分除锈效果,设置的升降架能带动打磨盘竖直高度调节,保证将其压紧在板件表面,大大提升了除锈效果。
The utility model discloses a surface rust removal device for mechanical processing panels, which relates to the technical field of mechanical processing. A guide rod located above the support plate, a sliding frame is slidably installed on the guide rod, a vertically arranged hollow shaft is rotatably installed on the sliding frame, and a rust removal mechanism is driven and connected on the hollow shaft. A translation mechanism for lateral movement; the utility model can firmly fix the plate through the set fixing mechanism to ensure the stability during rust removal, and the set rust removal mechanism can perform sufficient and efficient rust removal operation on the plate, and the set The translation mechanism can drive the lateral position of the rust removal mechanism to move and adjust to ensure the full rust removal effect of the plate. The set lifting frame can drive the vertical height adjustment of the grinding disc to ensure that it is pressed against the surface of the plate, which greatly improves the rust removal effect. .
Description
技术领域technical field
本实用新型涉及机械加工技术领域,具体是一种机械加工板件表面除锈装置。The utility model relates to the technical field of mechanical processing, in particular to a surface rust removal device for mechanical processing plates.
背景技术Background technique
工件指机械加工过程中的加工对象,它可以是单个零件,也可以是固定在一起的几个零件的组合体,工件的加工方式种类多样,有车、铣、刨、磨、铸造、锻造等等。工件的加工工序也随加工方式的变化而变化。The workpiece refers to the processing object in the machining process. It can be a single part or a combination of several parts fixed together. The processing methods of the workpiece are various, such as turning, milling, planing, grinding, casting, forging, etc. Wait. The processing procedure of the workpiece also changes with the processing method.
授权公告号为CN205218724U的专利公开了一种钢板打磨除锈装置,通过运输台运输钢板,在运输台上设置打磨框进行打磨操作从而减小灰尘污染,在打磨框内设置第一打磨头对钢板上表面进行打磨;并且在打磨框内两侧设置下推夹紧气缸以及在运输台边腔内设置上推夹紧气缸对钢板夹紧,便于打磨;并且设置内腔来设置第二打磨头对钢板下表面进行打磨;并且在打磨框内设置吸灰罩和吹气管进行除尘,在内腔两侧连接第二吸灰管进行除尘;该装置虽然能用于钢板打磨除锈,但是打磨的范围较小,无法满足实际打磨效率的要求,为此,现提供一种机械加工板件表面除锈装置,以解决上述技术问题。The patent with the authorization announcement number CN205218724U discloses a steel plate grinding and derusting device. The steel plate is transported through a transport table, a grinding frame is set on the transport table for grinding operation to reduce dust pollution, and a first grinding head is set in the grinding frame to clean the steel plate. The upper surface is ground; and a push-down clamping cylinder is set on both sides of the grinding frame and a push-up clamping cylinder is set in the side cavity of the transport table to clamp the steel plate, which is convenient for grinding; and an inner cavity is set to set the second grinding head pair. The lower surface of the steel plate is ground; and an ash suction hood and a blowing pipe are set in the grinding frame for dust removal, and a second ash suction pipe is connected on both sides of the inner cavity for dust removal; although this device can be used for grinding and rust removal of steel plates, the scope of grinding is limited. It is small and cannot meet the requirements of actual grinding efficiency. Therefore, a rust removal device for the surface of a machined plate is provided to solve the above technical problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种机械加工板件表面除锈装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a rust removal device for the surface of a machined plate, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种机械加工板件表面除锈装置,包括固定架,固定架上固定有双轴电机,固定架上水平固定有支撑板,支撑板上设有用于对板件进行夹持的固定机构,所述固定架上水平固定有位于支撑板上方的导杆,导杆上滑动安装有滑动架,滑动架上转动安装有竖直设置的空心轴,空心轴上传动连接有除锈机构,所述滑动架上设有用于驱动其横向移动的平移机构。A device for removing rust on the surface of a machined plate piece, comprising a fixing frame, a biaxial motor is fixed on the fixing frame, a support plate is horizontally fixed on the fixing frame, and the support plate is provided with a fixing mechanism for clamping the plate, A guide rod located above the support plate is horizontally fixed on the fixing frame, a sliding frame is slidably installed on the guide rod, a hollow shaft arranged vertically is rotatably installed on the sliding frame, and a rust removal mechanism is driven and connected on the hollow shaft. The frame is provided with a translation mechanism for driving its lateral movement.
作为本实用新型的一种改进方案:所述固定机构包括与双轴电机的两个输出轴同轴固定且螺纹旋向相反的丝杆,丝杆上固定有滑动套设在支撑板上的夹持套板。As an improvement scheme of the present utility model: the fixing mechanism includes a screw rod that is coaxially fixed with the two output shafts of the biaxial motor and has opposite threaded directions, and a clip that is slidably sleeved on the support plate is fixed on the screw rod. Hold the board.
作为本实用新型的一种改进方案:所述除锈机构包括与空心轴同轴固定的旋转架,旋转架上转动安装有偏心设置的传动套管,传动套管上滑动安装有旋转柱,旋转柱侧壁固定有滑动嵌设在传动套管内的传动卡条,旋转柱下端同轴固定有打磨盘。As an improvement scheme of the present utility model: the rust removal mechanism comprises a rotating frame fixed coaxially with the hollow shaft, on the rotating frame an eccentrically arranged transmission sleeve is rotatably installed, and a rotating column is slidably installed on the transmission sleeve, which rotates The side wall of the column is fixed with a transmission clip which is slidably embedded in the transmission sleeve, and a grinding disc is coaxially fixed at the lower end of the rotating column.
作为本实用新型的一种改进方案:所述除锈机构还包括固定在滑动架上的驱动电机,驱动电机的输出输出轴同轴固定有锥齿轮II,锥齿轮II 上啮合连接有套设固定在空心轴上的锥齿轮I。As an improvement scheme of the present utility model: the rust removal mechanism further includes a drive motor fixed on the sliding frame, the output shaft of the drive motor is coaxially fixed with a bevel gear II, and the bevel gear II is meshed and connected with a sleeve fixed Bevel gear I on hollow shaft.
作为本实用新型的一种改进方案:所述除锈机构还包括固定在滑动架底部的环板,环板内壁固定有内齿圈,内齿圈上啮合连接有套设固定在传动套管上的传动齿轮。As an improvement scheme of the present utility model: the rust removal mechanism further includes a ring plate fixed on the bottom of the sliding frame, an inner gear ring is fixed on the inner wall of the ring plate, and the inner gear ring is meshed and connected with a sleeve and fixed on the transmission sleeve transmission gear.
作为本实用新型的一种改进方案:所述平移机构包括套设固定在空心轴上的行走齿轮,行走齿轮上啮合连接有固定在导杆侧壁的齿条。As an improvement scheme of the present invention, the translation mechanism includes a traveling gear sleeved and fixed on the hollow shaft, and a rack fixed on the side wall of the guide rod is meshed and connected to the traveling gear.
作为本实用新型的一种改进方案:所述滑动架上固定有螺纹套管,螺纹套管内螺纹连接穿设有螺纹杆,螺纹杆下端同轴固定有贯穿空心轴和旋转架的旋转轴,旋转轴和旋转柱均轴承连接安装在升降架上。As an improvement scheme of the present utility model: a threaded casing is fixed on the sliding frame, a threaded rod is threaded through the threaded casing, and the lower end of the threaded rod is coaxially fixed with a rotating shaft that penetrates the hollow shaft and the rotating frame, and rotates Both the shaft and the rotating column are mounted on the lifting frame by bearing connection.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型通过设置的固定机构能对板件进行牢靠的固定,保证除锈时的稳定,设置的除锈机构能对板件进行充分、高效的除锈操作,设置的平移机构能带动除锈机构横向位置移动调节,保证板件的充分除锈效果,设置的升降架能带动打磨盘竖直高度调节,保证将其压紧在板件表面,大大提升了除锈效果。The utility model can firmly fix the plate parts through the set fixing mechanism to ensure the stability during rust removal; the set rust removal mechanism can perform sufficient and efficient rust removal operations on the plate parts; the set translation mechanism can drive the rust removal operation. The horizontal position of the mechanism is adjusted to ensure the full rust removal effect of the plate. The set up and down frame can drive the vertical height adjustment of the grinding disc to ensure that it is pressed against the surface of the plate, which greatly improves the rust removal effect.
附图说明Description of drawings
图1为本实用新型的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present utility model;
图2为图1中A部的放大示意图;Fig. 2 is the enlarged schematic diagram of A part in Fig. 1;
图3为本实用新型的局部立体结构示意图。3 is a schematic diagram of a partial three-dimensional structure of the present invention.
图中:1-固定架、2-锥齿轮I、3-螺纹杆、4-手轮、5-螺纹套管、6- 锥齿轮II、7-驱动电机、8-滑动架、9-导杆、10-齿条、11-打磨盘、12- 双轴电机、13-丝杆、14-丝杆套块、15-夹持套板、16-空心轴、17-行走齿轮、18-环板、19-内齿圈、20-传动卡条、21-旋转柱、22-传动齿轮、23- 升降架、24-旋转架、25-传动套管、26-支撑板、27-旋转轴。In the picture: 1-fixed frame, 2-bevel gear I, 3-threaded rod, 4-handwheel, 5-threaded sleeve, 6-bevel gear II, 7-drive motor, 8-slide frame, 9-guide rod , 10-rack, 11-grinding disc, 12-dual shaft motor, 13-screw, 14-screw sleeve, 15-clamping sleeve, 16-hollow shaft, 17-travel gear, 18-ring plate , 19-inner gear, 20-transmission clip, 21-rotating column, 22-transmission gear, 23-lifting frame, 24-rotating frame, 25-transmission sleeve, 26-supporting plate, 27-rotating shaft.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明:Below in conjunction with specific embodiment, the technical scheme of this patent is described in further detail:
实施例1Example 1
请参阅图1-3,一种机械加工板件表面除锈装置,包括固定架1,固定架1上固定有双轴电机12,固定架1上水平固定有支撑板26,所述支撑板 26上设有用于对板件进行夹持的固定机构,所述固定架1上水平固定有位于支撑板26上方的导杆9,导杆9上滑动安装有滑动架8,滑动架8上转动安装有竖直设置的空心轴16,空心轴16上传动连接有除锈机构,所述滑动架8上设有用于驱动其横向移动的平移机构。Please refer to FIGS. 1-3 , a device for removing rust on the surface of a machined plate, including a
本装置设置的支撑板26用于支撑板件,通过固定机构对板件进行夹持固定,保证其位置稳定,通过除锈机构对板件进行表面打磨除锈,平移机构能带动除锈机构横向位置移动,提升打磨范围。The
具体地,固定机构包括与双轴电机12的两个输出轴同轴固定且螺纹旋向相反的丝杆13,丝杆13上固定有滑动套设在支撑板26上的夹持套板15,双轴电机12驱动丝杆13旋转,丝杆13带动其上的丝杆套块14相向运动,进而实现两个夹持套板15相向运动并对板件进行夹持固定。Specifically, the fixing mechanism includes a
本装置的除锈机构包括与空心轴16同轴固定的旋转架24,旋转架24 上转动安装有偏心设置的传动套管25,传动套管25上滑动安装有旋转柱 21,旋转柱21侧壁固定有滑动嵌设在传动套管25内的传动卡条20,旋转柱21下端同轴固定有打磨盘11,除锈机构还包括固定在滑动架8上的驱动电机7,驱动电机7的输出输出轴同轴固定有锥齿轮II6,锥齿轮II6上啮合连接有套设固定在空心轴16上的锥齿轮I2。The rust removal mechanism of the device includes a rotating
驱动电机7驱动锥齿轮II6旋转,锥齿轮II6带动与之啮合的锥齿轮 I2转动,此时空心轴16旋转,实现旋转架24旋转,旋转架24带动传动套管25转动,传动套管25带动旋转柱21转动,最终实现打磨盘11围绕旋转轴27旋转并对板件进行打磨除锈作用。The
实施例2Example 2
在实施例1的基础上,另外,除锈机构还包括固定在滑动架8底部的环板18,环板18内壁固定有内齿圈19,内齿圈19上啮合连接有套设固定在传动套管25上的传动齿轮22,在旋转架24旋转的过程中,传动套管25 上的传动齿轮22与内齿圈19啮合传动是吸纳旋转,此时传动套管25通过传动卡条20带动旋转柱21旋转,最终实现打磨盘11自转,即打磨盘11 既能自转又能围绕旋转轴27公转,大大提升了除锈范围。On the basis of
进一步地,平移机构包括套设固定在空心轴16上的行走齿轮17,行走齿轮17上啮合连接有固定在导杆9侧壁的齿条10,驱动电机7优选为伺服电机,能控制驱动电机7输出轴正转或反转,驱动电机7驱动锥齿轮 II6旋转,锥齿轮II6带动锥齿轮I2转动实现空心轴16旋转,空心轴16 上的行走齿轮17与齿条10啮合传动,进而实现滑动架8带动除锈机构横向平移,实现了对板件的高效全面除锈作用。Further, the translation mechanism includes a
另外,在滑动架8上固定有螺纹套管5,螺纹套管5内螺纹连接穿设有螺纹杆3,螺纹杆3下端同轴固定有贯穿空心轴16和旋转架24的旋转轴27,旋转轴27和旋转柱21均轴承连接安装在升降架23上,通过旋拧固定在螺纹杆3上的手轮4带动螺纹杆3旋转,螺纹杆3在螺纹套管5限位作用下实现竖直方向的位置调节,此时升降架23能带动旋转柱21竖直高度调节,保证打磨盘11能压紧在板件表面,保证足够的打磨除锈时的压紧力,提升了除锈效果。In addition, a threaded
综上所述,本实用新型通过设置的固定机构能对板件进行牢靠的固定,保证除锈时的稳定,设置的除锈机构能对板件进行充分、高效的除锈操作,设置的平移机构能带动除锈机构横向位置移动调节,保证板件的充分除锈效果,设置的升降架能带动打磨盘11竖直高度调节,保证将其压紧在板件表面,大大提升了除锈效果。To sum up, the utility model can firmly fix the plate through the provided fixing mechanism, so as to ensure the stability during rust removal. The mechanism can drive the lateral position of the rust removal mechanism to move and adjust to ensure the sufficient rust removal effect of the plate. The set lifting frame can drive the vertical height adjustment of the grinding
需要特别说明的是,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式,以上所述实施例仅表达了本技术方案的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本技术方案专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变性、改进及替代,这些都属于本技术方案的保护范围。本技术方案专利的保护范围应以所附权利要求为准。It should be noted that, although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution. This description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as an independent technical solution. Overall, the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art. The above-mentioned embodiments only express the preferred embodiments of the technical solutions, and the descriptions thereof are more specific and detailed. However, it should not be construed as a limitation on the patent scope of the technical solution. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications, improvements and substitutions can be made, which all belong to the protection scope of the present technical solution. The protection scope of the patent for this technical solution shall be subject to the appended claims.
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| CN113290482A (en) * | 2021-06-24 | 2021-08-24 | 涡阳县新源泡沫夹心板有限公司 | Rust removal device for steel structure machining |
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| CN113290482B (en) * | 2021-06-24 | 2023-08-15 | 山东天元钢结构工程有限公司 | Rust removal device for steel structure machining |
| CN113523946A (en) * | 2021-07-29 | 2021-10-22 | 山东龙口三元铝材有限公司 | Finished product burr cleaning device for aluminum coil processing and use method thereof |
| CN116690387A (en) * | 2023-07-14 | 2023-09-05 | 江西昊宇重工有限公司 | Rust removal device for steel structure outer surface treatment |
| CN116690387B (en) * | 2023-07-14 | 2025-12-16 | 江西昊宇重工有限公司 | Rust removal device for steel structure outer surface treatment |
| CN118976924A (en) * | 2024-10-18 | 2024-11-19 | 南通托马斯机械科技有限公司 | A hole opening device for EPP foaming molding die for automobiles |
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Denomination of utility model: A rust removal device for the surface of a mechanical processing plate Granted publication date: 20201208 Pledgee: Hangzhou Bank Co.,Ltd. Zhoushan Branch Pledgor: ZHEJIANG DONGFAN SHIP ACCESSORIES Co.,Ltd. Registration number: Y2025330001284 |
