CN212091915U - Integral type pitch emulsification processing equipment - Google Patents
Integral type pitch emulsification processing equipment Download PDFInfo
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- CN212091915U CN212091915U CN202020522950.1U CN202020522950U CN212091915U CN 212091915 U CN212091915 U CN 212091915U CN 202020522950 U CN202020522950 U CN 202020522950U CN 212091915 U CN212091915 U CN 212091915U
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Abstract
The utility model provides an integral type pitch emulsification processing equipment relates to pitch processing technology field, including a jar body subassembly and exhaust filtering component, the fixed articulated both sides in the emulsification tank of spiral-lock piece, the closing cap is connected in the top of emulsification tank by the fixed spiral-lock of spiral-lock piece, driving motor fixed mounting is in the top center department through connection of closing cap, the articulated department of lining up in driving motor of stirring leaf, the top one side in the emulsification tank is seted up to the feed inlet, pillar suit fixed connection is in the bottom outside of emulsification tank, the bottom center department in the emulsification tank is installed in the discharge gate setting, electric heating wire embeds and installs among the emulsification tank inner wall, the electric heat switch is installed in the outer wall of emulsification tank. This practicality is through setting up exhaust duct and the chamber that sieves, and exhaust waste gas carries out filtration treatment by the chamber that sieves after can the direct cooling among the exhaust duct, and the discharge of high temperature waste gas can avoid the evaporation of water, influences the quality of emulsified asphalt, is applicable to the production and the use of integral type pitch emulsification processing equipment.
Description
Technical Field
The utility model relates to a pitch processing technology field specifically is an emulsification processing equipment.
Background
The emulsified asphalt is an oil-in-water asphalt emulsion formed by melting asphalt and dispersing the asphalt in an aqueous solution containing an emulsifier in the form of fine droplets by a mechanical action. In the process, the mixing time and position of the asphalt and the emulsion have very important influence on the production of the whole emulsified asphalt, the conventional mixing mode is to mix the asphalt and the emulsion firstly and then enter an emulsifying machine, the mixing mode is to heat the asphalt to a state with good fluidity, the temperature is generally between 110 and 150 ℃, otherwise, the flowing of the asphalt is influenced if the temperature is too low, so that the energy consumption of an asphalt pump is increased; when the temperature is too high, the hot asphalt releases heat when the asphalt and the emulsifier aqueous solution are mixed, water in the emulsifier aqueous solution is vaporized, and water is evaporated, so that the performance of the asphalt is changed, the ratio of a finished product fluctuates along with the flow fluctuation of the emulsifier aqueous solution, the ratio is inaccurate, the quality of emulsified asphalt is influenced, and the emulsified quality and the emulsified yield are reduced. The reasonable mixing temperature needs to be controlled, and the temperature of the emulsifier aqueous solution needs to be controlled, which is a difficult thing to do in practice, so that upgrading and transformation need to be carried out on the basis of the existing asphalt processing device, the existing problems and the defects are overcome, and the integrated asphalt emulsifying processing equipment is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problem that the flow of asphalt is influenced when the temperature is too low during the processing of the existing emulsification processing equipment, thereby increasing the energy consumption of an asphalt pump; when the temperature is too high, the asphalt and the emulsifier aqueous solution are mixed, the heat of the hot asphalt is released, and the water in the emulsifier aqueous solution is vaporized to cause the evaporation of water, thereby changing the technical problem of the performance of the asphalt.
In order to achieve the above object, the utility model provides a following technical scheme: an integrated asphalt emulsification processing device comprises a tank body component and an exhaust filtering component, wherein the exhaust filtering component is arranged on the outer side of the top of the tank body component;
the tank body component comprises an emulsifying tank, a sealing cover, a driving motor, a buckling piece, an electric heating switch, a support column, a discharge hole, a feed inlet, a stirring blade and an electric heating wire, wherein the buckling piece is fixedly hinged to two sides of the emulsifying tank;
exhaust filtering component includes exhaust duct, the chamber of sieving, the condensation chamber, the condenser pipe, the separation filter core, adsorb filter screen and gas vent, exhaust duct corresponds the feed inlet and sets up in the top opposite side of emulsification tank, condensation chamber fixed connection is in exhaust duct's the outside, condenser pipe built-in connection is among the condensation chamber, the chamber of sieving is installed in one side of condensation chamber, the separation filter core is all built-in connection in the chamber of sieving with the adsorption filter screen, the external through connection in the outside in chamber of sieving of gas vent.
As a further aspect of the present invention: the condenser pipe is of an S-shaped middle-through pipe-shaped structure.
As a further aspect of the present invention: exhaust duct department is provided with the valve, and exhaust duct's outside exit suit is connected in the condenser pipe to the outside through connection of condenser pipe is in the chamber that sieves.
As a further aspect of the present invention: the separation filter core and the adsorption filter screen are internally fixed in the sieving cavity from inside to outside, the separation filter core is a water-oil separation filter core, and the adsorption filter screen is a filter screen structure filled with activated carbon fiber particles.
As a further aspect of the present invention: and the inlet of the separation filter element is sleeved with the outer outlet of the condensation pipe.
As a further aspect of the present invention: the emulsification tank is arranged into a double layer, and the electric heating wire is arranged in a double-layer interlayer of the emulsification tank in a surrounding manner.
As a further aspect of the present invention: and a heat-insulating coating layer is coated on the outer side of the tank body of the emulsifying tank.
The utility model has the advantages that:
1. the utility model discloses in set up the condenser pipe, the condenser pipe is siphunculus column structure in the S type, before high temperature waste gas adsorbs, carries out cooling treatment earlier, and the condenser pipe that is the S type can improve greatly with the area of contact of waste gas, improves the condensation effect, strengthens the adsorption effect in the follow-up treatment process, improves the exhaust-gas treatment effect, improves the production efficiency of enterprise.
2. This kind of integral type pitch emulsification processing equipment's advantage lies in being provided with exhaust duct, exhaust duct department is provided with the valve, exhaust duct's outside exit suit is connected in the condenser pipe, and the outside through connection of condenser pipe is in the chamber that sieves, make exhaust gas carry out filtration treatment after can direct cooling among the exhaust duct, avoid its direct discharge after polluted environment, can improve exhaust-gas treatment efficiency greatly, and the discharge of high temperature waste gas can avoid the evaporation of water, influence the quality of emulsified asphalt.
3. This kind of integral type pitch emulsification processing equipment is provided with electric heating wire, and the emulsification tank sets up to the bilayer, and electric heating wire encircles and places in the emulsification tank in among the double-deck intermediate layer for the inside intensification of emulsification tank is quick, and the jar external side coating of the better and emulsification tank of emulsification effect is provided with the heat preservation dope layer, and the heat preservation dope layer can effectually prevent that the heat from scattering and disappearing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the internal structure of the present invention.
Fig. 3 is a schematic view of the exhaust of the present invention.
Fig. 4 is a structural distribution diagram of the electric heating wire of the present invention.
In FIGS. 1-4: 1-an emulsifying tank, 2-a sealing cover, 3-a driving motor, 4-an exhaust pipeline, 5-a sieving cavity, 6-a buckling piece, 7-an electric heating switch, 8-a support, 9-a discharge port, 10-a feed port, 11-a stirring blade, 12-a condensation cavity, 13-a condensation pipe, 14-a separation filter element, 15-an adsorption filter screen, 16-an exhaust port and 17-an electric heating wire.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
Referring to fig. 1-4, in an embodiment of the present invention, an integrated asphalt emulsification processing apparatus includes a tank assembly and an exhaust filter assembly, wherein the exhaust filter assembly is installed outside the top of the tank assembly;
the tank body component comprises an emulsifying tank 1, a sealing cover 2, a driving motor 3, a buckling piece 6, an electric heating switch 7, a support column 8, a discharge port 9, a feed inlet 10, a stirring blade 11 and an electric heating wire 17, wherein the buckling piece 6 is fixedly hinged to two sides of the emulsifying tank 1, the sealing cover 2 is fixedly buckled and connected to the top of the emulsifying tank 1 through the buckling piece 6, the driving motor 3 is fixedly installed at the center of the top of the sealing cover 2 and is connected in a through mode, the stirring blade 11 is hinged and connected to the through position of the driving motor 3, the feed inlet 10 is arranged on one side of the top of the emulsifying tank 1, the support column 8 is fixedly connected to the outer side of the bottom of the emulsifying tank 1 in a sleeved mode, the discharge port 9 is installed at the center of the bottom of the emulsifying tank 1, the electric heating wire 17 is installed in the inner wall of the emulsifying tank 1 in a double-layer, the emulsifying tank has a good emulsifying effect, a heat-insulating coating layer is coated on the outer side of the tank body of the emulsifying tank 1, the heat-insulating coating layer can effectively prevent heat from dissipating, and the electric heating switch 7 is arranged on the outer wall of the emulsifying tank 1;
the exhaust filtering component comprises an exhaust pipeline 4, a sieving cavity 5, a condensing cavity 12, a condensing pipe 13, a separation filter element 14, an adsorption filter screen 15 and an exhaust port 16, wherein the exhaust pipeline 4 is arranged at the other side of the top of the emulsification tank 1 corresponding to the feed inlet 10, a valve is arranged at the exhaust pipeline 4, the outer outlet of the exhaust pipeline 4 is connected to the condensing pipe 13 in a sleeved mode, and the outer side of the condensing pipe 13 is connected to the sieving cavity 5 in a penetrating mode, so that exhaust gas in the exhaust pipeline 4 can be directly cooled and then filtered, the environment pollution caused by the exhaust gas is avoided, the exhaust gas treatment efficiency can be greatly improved, the water evaporation can be avoided when the high-temperature exhaust gas is discharged, the quality of emulsified asphalt is affected, the condensing cavity 12 is fixedly connected to the outer side of the exhaust pipeline 4, the condensing pipe 13 is internally connected to the condensing cavity 12, the condensing pipe 13 is of, earlier cool down and handle, the condenser pipe 13 that is the S type can improve greatly with the area of contact of waste gas, improve condensation effect, increase the adsorption efficiency in the follow-up processing process, improve the exhaust-gas treatment effect, improve enterprise' S production efficiency, the chamber 5 that sieves is installed in one side of condensation chamber 12, separation filter element 14 and adsorption screen 15 all built-in connection in the chamber 5 that sieves, 16 external through connections outside of the chamber 5 that sieves of gas vent.
Wherein, separation filter core 14 and absorption filter screen 15 are built-in from inside to outside and are fixed in sieving among the chamber 5, and separation filter core 14 is the water oil separation filter core, and absorption filter screen 15 is that inside is filled with the filter screen structure of activated carbon fiber granule.
Wherein, the outside export of condenser pipe 13 is connected to the entrance suit of separation filter core 14, and separation filter core 14 can carry out the filtering absorption with the waste oil waste water in the exhaust flue gas.
Wherein, the coating of the external side of the jar of emulsification tank 1 is provided with the heat preservation dope layer, and the heat loss can effectually be prevented to the heat preservation dope layer.
The working principle is as follows: the asphalt raw material and the emulsifier aqueous solution which are mixed in proportion are added into an emulsifying tank 1 through a feeding hole 10 at the top, an external power supply is connected to start an electric heating switch 7 to start an electric heating wire 17 in the emulsifying tank 1 for heating, a driving motor 3 is started to drive a stirring blade 11 in the emulsifying tank 1 to carry out an emulsifying process in the emulsifying tank 1, the emulsifying tank 1 is heated through the electric heating wire 17 and is coated with a heat-insulating coating layer at the outer side, so that the emulsifying tank 1 is heated quickly, the emulsifying effect is good, but the internal asphalt releases heat along with the emulsification processing of long-time high-temperature, the water in the emulsifier aqueous solution is vaporized, high-temperature waste gas can be discharged by starting an exhaust pipeline 4 arranged at the top, a condensing pipe 13 is arranged in a condensing cavity 12 due to the external connection of the exhaust pipeline 4, and the outer side, make high temperature waste gas can carry out the abundant cooling of flue gas through condenser pipe 13, among the separation filter core 14 that is connected to the outside, carry out the water-oil separation among the flue gas through separation filter core 14, waste oil in the flue gas, waste water separates and plays preliminary purification, and the outside of separation filter core 14 is provided with adsorption filter screen 15, adsorption filter screen 15 inside packing has activated carbon fiber granule, screen out the particulate matter that contains in the waste gas, avoid its exhaust after polluted environment, can improve exhaust-gas treatment efficiency greatly.
Claims (7)
1. An integrated asphalt emulsification processing device comprises a tank body component and an exhaust filtering component, wherein the exhaust filtering component is arranged on the outer side of the top of the tank body component; the method is characterized in that:
the tank body component comprises an emulsifying tank (1), a sealing cover (2), a driving motor (3), a buckling piece (6), an electric heating switch (7), a support column (8), a discharge hole (9), a feed inlet (10), a stirring blade (11) and an electric heating wire (17), wherein the buckling piece (6) is fixedly hinged to two sides of the emulsifying tank (1), the sealing cover (2) is fixedly buckled and connected to the top of the emulsifying tank (1) through the buckling piece (6), the driving motor (3) is fixedly installed at the center of the top of the sealing cover (2) and is connected in a through mode, the stirring blade (11) is hinged and connected to the through position of the driving motor (3), the feed inlet (10) is arranged on one side of the top of the emulsifying tank (1), the support column (8) is fixedly connected to the outer side of the bottom of the emulsifying tank (1) in a sleeved mode, the discharge hole (9) is installed at the center of the bottom of the emulsifying tank (1), the electric heating wire, the electric heating switch (7) is arranged on the outer wall of the emulsification tank (1);
exhaust filter component includes exhaust duct (4), chamber (5) sieves, condensation chamber (12), condenser pipe (13), separation filter core (14), adsorb filter screen (15) and gas vent (16), exhaust duct (4) correspond feed inlet (10) and set up in the top opposite side of emulsification tank (1), condensation chamber (12) fixed connection is in the outside of exhaust duct (4), condenser pipe (13) built-in connection is in condensation chamber (12), install in one side of condensation chamber (12) sieve chamber (5), separation filter core (14) and adsorption filter screen (15) all built-in connection are in sieving chamber (5), the outside of gas vent (16) external through connection sieve chamber (5).
2. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: the condensation pipe (13) is of an S-shaped middle through pipe-shaped structure.
3. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: exhaust duct (4) department is provided with the valve, and the outside exit suit of exhaust duct (4) is connected in condenser pipe (13) to the outside through connection of condenser pipe (13) sieves chamber (5).
4. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: the separation filter element (14) and the adsorption filter screen (15) are internally fixed in the sieving cavity (5) from inside to outside, the separation filter element (14) is a water-oil separation filter element, and the adsorption filter screen (15) is a filter screen structure filled with activated carbon fiber particles.
5. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: and an inlet of the separation filter element (14) is sleeved and connected with an outer outlet of the condensation pipe (13).
6. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: the emulsifying tank (1) is double-layer, and the electric heating wire (17) is arranged in a double-layer interlayer of the emulsifying tank (1) in a surrounding manner.
7. The integrated asphalt emulsification processing apparatus according to claim 1, wherein: and a heat-insulating coating layer is coated on the outer side of the tank body of the emulsifying tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020522950.1U CN212091915U (en) | 2020-04-10 | 2020-04-10 | Integral type pitch emulsification processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020522950.1U CN212091915U (en) | 2020-04-10 | 2020-04-10 | Integral type pitch emulsification processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN212091915U true CN212091915U (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020522950.1U Expired - Fee Related CN212091915U (en) | 2020-04-10 | 2020-04-10 | Integral type pitch emulsification processing equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN212091915U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113802433A (en) * | 2021-09-06 | 2021-12-17 | 黄山路之梦交通工程有限责任公司 | A dust removal recovery unit for pitch production |
-
2020
- 2020-04-10 CN CN202020522950.1U patent/CN212091915U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113802433A (en) * | 2021-09-06 | 2021-12-17 | 黄山路之梦交通工程有限责任公司 | A dust removal recovery unit for pitch production |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201208 |