CN212070257U

CN212070257U - Straightening device for steel cord processing

Info

Publication number: CN212070257U
Application number: CN202020725161.8U
Authority: CN
Inventors: 徐志雄; 张守华; 李龙彪
Original assignee: Hubei Fuxing New Material Technology Co ltd
Current assignee: Hubei Fuxing New Material Technology Co ltd
Priority date: 2020-05-06
Filing date: 2020-05-06
Publication date: 2020-12-04
Anticipated expiration: 2030-05-06

Abstract

The utility model discloses the device of flare-outing to steel cord processing usefulness among the prior art leads to the drawback that power is not enough easily, provides a device of flare-outing for steel cord processing, belongs to steel cord processing equipment technical field, which comprises a frame, set gradually guide ring, preliminary adjustment mechanism, mechanism of flare-outing, power unit, clearance mechanism and winding mechanism in the frame. The utility model discloses can carry out spacing direction, the processing operation of flare-outing, rust cleaning clearance to the steel wire that is processed into the steel cord, and have good power.

Description

Straightening device for steel cord processing

Technical Field

The utility model belongs to the technical field of steel cord processing equipment, concretely relates to steel cord processing is with device of flare-outing.

Background

The steel cord is the most widely developed product in rubber framework materials and the product with the greatest production difficulty in metal products. The international bureau of standardization for synthetic fibres defines in the standard that a steel cord is "a structure consisting of two or more steel filaments, either a combination of strands or a combination of strands. The steel cord is a thin steel wire strand or rope which is made of high-quality high-carbon steel, has brass plated on the surface and has special purposes. The rubber composite material is mainly used for car tires, light truck tires, heavy truck tires, engineering machinery vehicle tires, airplane tires and other rubber product framework materials. The radial ply tire manufactured by adopting the steel cord as the reinforcing material has the advantages of long service life, high driving speed, puncture resistance, good elasticity, safety, comfort, fuel saving and the like. From the production and processing point of view, the steel cord is a thin steel wire rope formed by twisting thin steel wires obtained by processing and drawing high-carbon steel wires with the diameter of 5.5mm into brass-plated high-carbon steel wires and then drawing the high-carbon steel wires. Therefore, a straightening device is needed in the production process of the steel cord, and the steel wire can be subjected to wire drawing treatment through a wire drawing grinding tool after being straightened. In order to improve the processing efficiency, the existing straightening device is generally provided with the functions of straightening, derusting and cleaning, the straightening device generally only adopts a winding mechanism to provide power for a steel wire, and the phenomenon of insufficient power is often caused due to large resistance after the straightening and derusting mechanism, so that the smooth processing operation is difficult to realize.

Disclosure of Invention

The utility model discloses to the drawback that the device of flare-outing that steel cord processing was used leads to power not enough easily among the prior art, provide a device of flare-outing for steel cord processing, this device of flare-outing is provided with power unit before winding mechanism, can avoid the emergence of the phenomenon of power not enough.

The invention aims to be realized by the following technical scheme: a straightening device for processing a steel cord comprises a rack, wherein a guide ring, a primary adjusting mechanism, a straightening mechanism, a power mechanism, a cleaning mechanism and a winding mechanism are sequentially arranged on the rack; the primary adjusting mechanism comprises two adjusting wheels which are vertically arranged and can only rotate automatically, and the two adjusting wheels are positioned on the same plane; the straightening mechanism comprises a plurality of groups of first roller groups and a plurality of groups of second roller groups, each group of first roller groups comprises two first rollers which are matched with each other, all the first rollers are positioned on the same plane, each group of second roller groups comprises two second rollers which are matched with each other, all the second rollers are positioned on the same plane, the first rollers and the second rollers can only be installed on the rack in a self-rotating manner, and the first rollers and the second rollers are vertically arranged; the power mechanism comprises a first roller with a truncated cone-shaped structure, the upper part of the first roller is small, the lower part of the first roller is large, the first roller can only be rotatably arranged on the rack, and the rack is also provided with a first motor for driving the first roller to rotate; the cleaning mechanism comprises a C-shaped support frame, a C-shaped sleeve which can only rotate is sleeved in the C-shaped support frame, the inner wall of the C-shaped support frame and the inner wall and the outer wall of the C-shaped sleeve are both of arc surface structures, and a brush is fixedly arranged in the C-shaped sleeve; and the rack is also provided with a driving mechanism for driving the C-shaped sleeve to rotate.

In the above scheme, the setting of guide ring can play the effect of spacing direction to the steel wire of processing into steel cord, avoids the steel wire to rock at will at the in-process of flare-outing. First regulating wheel can play preliminary regulation's effect to the steel wire, is convenient for follow-up flare-out. Before the steel wire passes through clearance mechanism, can provide power to the steel wire through the power unit that sets up, and the first cylinder of the round platform shape structure that sets up on the power unit can avoid the steel wire winding on power unit, guarantees that the steel wire can normally pass through power unit. The arranged cleaning mechanism can remove rust on the surface of the steel wire; finally, the treated steel wire can be wound in the field by a winding mechanism.

Preferably, the driving mechanism comprises a gear ring coaxially arranged with the C-shaped sleeve, the gear ring is fixed on the C-shaped sleeve, the rack is fixedly connected with a second motor, and a rotating shaft of the second motor is fixedly connected with a gear meshed with the gear ring. Can drive C shape cover through above-mentioned structure and rotate, and then the drive brush can rotate round the steel wire, reaches better clearance effect.

Preferably, the winding mechanism comprises two side plates which are vertically arranged, a second roller which can only rotate is arranged between the two side plates, and a third motor for driving the second roller to rotate is fixedly connected outside the side plates.

Preferably, a supporting plate is fixedly arranged on the rack, the C-shaped supporting frame is fixedly arranged at the upper end of the supporting plate, and the opening of the C-shaped supporting frame is arranged upwards. Before straightening the steel wire, need pack into the steel wire is manual the utility model discloses, can be convenient for pass clearance mechanism with the steel wire through above-mentioned setting.

Preferably, the support is of a Y-shaped structure, and the guide ring is fixedly connected with the support through bolts.

Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses can carry out spacing direction, the processing operation of flare-outing, rust cleaning clearance to the steel wire that is processed into the steel cord, and have good power.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a schematic view of a connecting structure of a bracket and a guide ring;

FIG. 3 is a perspective view of the cleaning mechanism;

FIG. 4 is a front view of the cleaning mechanism;

FIG. 5 is a perspective view of the winding mechanism;

FIG. 6 is a schematic structural view of a steel wire passing through the present invention;

FIG. 7 is a schematic view of the structure of the steel wire passing through the first roller;

the labels in the figure are: 1. the automatic straightening machine comprises a frame, 2, a guide ring, 3, a primary adjusting mechanism, 4, a straightening mechanism, 5, a power mechanism, 6, a cleaning mechanism, 7, a winding mechanism, 8, a support, 9, an adjusting wheel, 10, a first roller set, 11, a second roller set, 12, a first roller, 13, a second roller, 14, a first roller, 15, a first motor, 16, a support plate, 17, a C-shaped support frame, 18, a C-shaped sleeve, 19, a brush, 20, a toothed ring, 21, a second motor, 22, a gear, 23, a side plate, 24, a second roller, 25 and a third motor.

Detailed Description

The invention will be further described with reference to the embodiments shown in the drawings to which:

example 1

As shown in fig. 1-5, a straightening device for steel cord processing comprises a frame 1, wherein a guide ring 2, a preliminary adjusting mechanism 3, a straightening mechanism 4, a power mechanism 5, a cleaning mechanism 6 and a winding mechanism 7 are sequentially arranged on the frame 1, a support 8 of a Y-shaped structure is fixedly arranged on the frame 1, and the guide ring 2 is fixedly connected with the support 8 through a bolt. The guide ring 2 is fixedly arranged on the bracket 8; the primary adjusting mechanism 3 comprises two adjusting wheels 9 which are vertically arranged and can only rotate, and the two adjusting wheels 9 are positioned on the same plane; the straightening mechanism 4 comprises three groups of first roller groups 10 and three groups of second roller groups 11, each group of first roller groups 10 comprises two first rollers 12 which are matched with each other, all the first rollers 12 are positioned on the same plane, each group of second roller groups 11 comprises two second rollers 13 which are matched with each other, all the second rollers 13 are positioned on the same plane, the first rollers 12 and the second rollers 13 can only be arranged on the frame 1 in a self-rotating manner, and the first rollers 12 and the second rollers 13 are vertically arranged; the power mechanism 5 comprises a first roller 14 with a truncated cone-shaped structure with a small upper part and a big lower part, the first roller 14 can only be rotatably arranged on the frame 1, and a first motor 15 for driving the first roller 14 to rotate is also arranged on the frame 1; the cleaning mechanism 6 comprises a supporting plate 16 fixed on the frame 1, the upper end of the supporting plate 16 is fixedly connected with a C-shaped supporting frame 17, the opening of the C-shaped supporting frame 17 is arranged upwards, a C-shaped sleeve 18 which can only rotate is sleeved in the C-shaped supporting frame 17, the inner wall of the C-shaped supporting frame 17 and the inner wall and the outer wall of the C-shaped sleeve 18 are both arc surface structures, and a brush 19 is fixedly arranged in the C-shaped sleeve 18; the machine frame 1 is further provided with a driving mechanism for driving the C-shaped sleeve 18 to rotate, the driving mechanism comprises a gear ring 20 which is coaxial with the C-shaped sleeve 18, the gear ring 20 is fixed on the C-shaped sleeve 18, the machine frame 1 is fixedly connected with a second motor 21, and a rotating shaft of the second motor 21 is fixedly connected with a gear 22 which is meshed with the gear ring 20. The winding mechanism 7 comprises two side plates 23 which are vertically arranged, a second roller 24 which can only rotate is arranged between the two side plates 23, and a third motor 25 which is used for driving the second roller 24 to rotate is fixedly connected to the outside of each side plate 23.

As shown in fig. 6, the utility model discloses when using, the steel wire that needs to be processed into the steel cord passes guide ring 2 in proper order, preliminary adjustment mechanism 3, mechanism 4 flare-outs, power unit 5, clearance mechanism 6 and winding mechanism 7, and when the steel wire passed power unit 5, as shown in fig. 7, the steel wire centers on the first cylinder 14 a week of round platform shape structure to the dislocation is through first cylinder 14, can avoid the steel wire winding on first cylinder 14, can guarantee that power unit 5 lasts and provide power to the steel wire. Brush 19 among the clearance mechanism 6 can rotate round the steel wire, can play the effect of good rust cleaning clearance, and in order to promote the clearance effect, the brush 19 of chooseing for use is the steel wire brush, and the hardness of steel wire brush is less than the hardness of the steel wire that needs the processing, can avoid producing great wearing and tearing to the steel wire.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims

1. The straightening device for processing the steel cord is characterized by comprising a rack (1), wherein a guide ring (2), a primary adjusting mechanism (3), a straightening mechanism (4), a power mechanism (5), a cleaning mechanism (6) and a winding mechanism (7) are sequentially arranged on the rack (1), a support (8) is fixedly arranged on the rack (1), and the guide ring (2) is fixedly arranged on the support (8); the primary adjusting mechanism (3) comprises two adjusting wheels (9) which are vertically arranged and can only rotate, and the two adjusting wheels (9) are positioned on the same plane; the straightening mechanism (4) comprises a plurality of groups of first roller groups (10) and a plurality of groups of second roller groups (11), each group of first roller groups (10) comprises two first rollers (12) which are matched with each other, all the first rollers (12) are positioned on the same plane, each group of second roller groups (11) comprises two second rollers (13) which are matched with each other, all the second rollers (13) are positioned on the same plane, the first rollers (12) and the second rollers (13) can only be installed on the rack (1) in a self-rotating manner, and the first rollers (12) and the second rollers (13) are vertically arranged; the power mechanism (5) comprises a first roller (14) with a truncated cone-shaped structure with a small upper part and a large lower part, the first roller (14) is only rotatably arranged on the rack (1), and a first motor (15) for driving the first roller (14) to rotate is also arranged on the rack (1); the cleaning mechanism (6) comprises a C-shaped support frame (17), a C-shaped sleeve (18) which can only rotate is sleeved in the C-shaped support frame (17), the inner wall of the C-shaped support frame (17) and the inner wall and the outer wall of the C-shaped sleeve (18) are both in arc surface structures, and a brush (19) is fixedly arranged in the C-shaped sleeve (18); the rack (1) is also provided with a driving mechanism for driving the C-shaped sleeve (18) to rotate.

2. A straightening device for steel cord processing according to claim 1, characterized in that the driving mechanism comprises a toothed ring (20) coaxially arranged with the C-shaped sleeve (18), the toothed ring (20) is fixed on the C-shaped sleeve (18), a second motor (21) is fixedly connected to the frame (1), and a gear (22) engaged with the toothed ring (20) is fixedly connected to a rotating shaft of the second motor (21).

3. The straightening device for processing the steel cord according to claim 1 or 2, wherein the winding mechanism (7) comprises two side plates (23) which are vertically arranged, a second roller (24) which can only rotate is arranged between the two side plates (23), and a third motor (25) for driving the second roller (24) to rotate is fixedly connected to the outside of the side plates (23).

4. The straightening device for processing the steel cord according to claim 1, wherein a support plate (16) is fixedly arranged on the machine frame (1), the C-shaped support frame (17) is fixedly arranged at the upper end of the support plate (16), and the opening of the C-shaped support frame (17) is arranged upwards.

5. A straightening device for steel cord processing according to claim 1, characterized in that the support (8) is a Y-shaped structure, and the guide ring (2) and the support (8) are fixedly connected by bolts.