CN212068735U - A chemical reactor that helps to reduce the bubble rate in chemical raw materials - Google Patents
A chemical reactor that helps to reduce the bubble rate in chemical raw materials Download PDFInfo
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Abstract
本实用新型公开了一种有助于降低化工原料中的气泡率的化工反应釜,涉及化工设备技术领域,具体包括反应罐体,所述反应罐体的顶部分别设置有除泡箱、减速电机和真空泵,除泡箱的左侧固定连接有输送管,输送管远离除泡箱的一端与反应罐体固定连接,反应罐体内壁的顶部和底部分别设置有轴承A和轴承B,轴承A的内壁固定连接有主动轴。通过设置减速电机、除泡箱、主动轴、从动轴和导流旋叶,达到了通过添加除泡剂和内部抽真空的方法减少反应釜中的气泡同时提高了反应速率的效果,解决了一些反应釜中的气泡率较高,也没有较多的装置来降低气泡率,较高的气泡率会导致反应速率的降低,在使用时非常麻烦的问题。
The utility model discloses a chemical reaction kettle which is helpful for reducing the air bubble rate in chemical raw materials, relates to the technical field of chemical equipment, and specifically includes a reaction tank body. The top of the reaction tank body is respectively provided with a defoaming box and a deceleration motor. And the vacuum pump, the left side of the defoaming box is fixedly connected with a conveying pipe, and the end of the conveying pipe away from the defoaming box is fixedly connected with the reaction tank body, the top and bottom of the inner wall of the reaction tank are respectively provided with bearing A and bearing B, bearing A The inner wall is fixedly connected with a driving shaft. By setting the geared motor, the defoaming box, the driving shaft, the driven shaft and the guide vane, the effect of reducing the air bubbles in the reactor and improving the reaction rate by adding a defoaming agent and internal vacuuming is achieved. The bubble rate in some reactors is high, and there are no more devices to reduce the bubble rate. Higher bubble rate will lead to a reduction in the reaction rate, which is very troublesome in use.
Description
技术领域technical field
本实用新型涉及一种化工设备技术领域,具体是一种有助于降低化工原料中的气泡率的化工反应釜。The utility model relates to the technical field of chemical equipment, in particular to a chemical reaction kettle which is helpful for reducing the bubble rate in chemical raw materials.
背景技术Background technique
反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基合金及其它复合材料,反应釜材质一般有碳锰钢、不锈钢、锆、镍基合金及其它复合材料,反应釜可采用SUS304、SUS316L等不锈钢材料制造。Reactors are widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots , polymerization kettle, etc.; the materials are generally carbon-manganese steel, stainless steel, zirconium, nickel-based alloys and other composite materials. , SUS316L and other stainless steel materials.
现有的一些反应釜在对材料进行搅拌反应时,其内部化工反应的气泡率较高,并没有较多的装置来降低气泡率,较高的气泡率对反应效果产生不利影响,会导致反应速率的降低,也使反应材料得不到充分的反应,在使用时非常麻烦。When some existing reactors are used for stirring and reacting materials, the bubble rate of the internal chemical reaction is relatively high, and there are not many devices to reduce the bubble rate. The reduction of the rate also makes the reaction material not sufficiently reacted, which is very troublesome in use.
实用新型内容Utility model content
本实用新型的目的在于提供一种有助于降低化工原料中的气泡率的化工反应釜,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a chemical reaction kettle that helps to reduce the bubble rate in the chemical raw materials, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种有助于降低化工原料中的气泡率的化工反应釜,包括反应罐体,所述反应罐体的顶部分别设置有除泡箱、减速电机和真空泵,除泡箱的左侧固定连接有输送管,输送管远离除泡箱的一端与反应罐体固定连接,反应罐体内壁的顶部和底部分别设置有轴承A和轴承B,轴承A的内壁固定连接有主动轴,减速电机的输出轴与主动轴的顶部固定连接,主动轴的表面设置有若干个搅拌叶,主动轴的表面固定套接有主动齿轮,轴承B的内壁固定连接有从动轴,从动轴的表面分别设置有叶片、从动齿轮和导流旋叶,导流旋叶位于从动轴的底部,主动齿轮和从动齿轮相互啮合,反应罐体的表面位于最底部的位置处的两侧分别设置有进入管和出入管,反应罐体的底部设置有连接管,连接管的顶部与真空泵的连接口固定连接。A chemical reaction kettle that helps to reduce the bubble rate in chemical raw materials, comprises a reaction tank body, the top of the reaction tank body is respectively provided with a defoaming box, a deceleration motor and a vacuum pump, and the left side of the defoaming box is fixedly connected with a The conveying pipe, the end of the conveying pipe away from the defoaming box is fixedly connected with the reaction tank body, the top and bottom of the inner wall of the reaction tank are respectively provided with bearing A and bearing B, the inner wall of bearing A is fixedly connected with the driving shaft, the output shaft of the geared motor It is fixedly connected with the top of the driving shaft, the surface of the driving shaft is provided with several stirring blades, the surface of the driving shaft is fixedly sleeved with the driving gear, the inner wall of the bearing B is fixedly connected with the driven shaft, and the surfaces of the driven shaft are respectively provided with blades , the driven gear and the guide vane, the guide vane is located at the bottom of the driven shaft, the driving gear and the driven gear mesh with each other, and the surface of the reaction tank is located at the bottom. The inlet and outlet pipes are provided with a connecting pipe at the bottom of the reaction tank body, and the top of the connecting pipe is fixedly connected with the connecting port of the vacuum pump.
作为本实用新型进一步的方案:所述主动轴的数量为一个,从动轴的数量为四个,四个从动轴均以主动轴的轴心为阵列中心呈环形阵列分布。As a further solution of the present invention, the number of the driving shaft is one, the number of driven shafts is four, and the four driven shafts are distributed in an annular array with the axis of the driving shaft as the center of the array.
作为本实用新型进一步的方案:所述导流旋叶的数量与从动轴的数量相等。As a further solution of the present invention: the number of the guide vanes is equal to the number of the driven shafts.
作为本实用新型进一步的方案:所述减速电机通过固定架固定连接在反应罐体的上表面。As a further solution of the present invention, the deceleration motor is fixedly connected to the upper surface of the reaction tank through a fixing frame.
作为本实用新型再进一步的方案:所述搅拌叶和叶片均错开设置。As a further solution of the present invention, the stirring blades and the blades are arranged in a staggered manner.
与现有技术相比,本实用新型的有益效果是:通过设置减速电机、除泡箱、主动轴、从动轴和导流旋叶,先将需要反应的材料通过进入管进入到反应罐体的内部,然后往除泡箱的内部加入除泡剂,然后关闭进入管和输送管,把真空泵打开将反应罐体的内部空气进行抽取空,抽取完毕后启动减速电机开始搅拌,减速电机带动主动轴转动从而带动从动轴转动通过搅拌叶和叶片对内部进行搅拌,四个从动轴使内部搅拌的更加充分,通过抽空和加入除泡剂使内部的气泡率大大降低,达到了通过添加除泡剂和内部抽空的方法减少反应釜中的气泡同时提高了反应速率的效果,解决了一些反应釜中的气泡率较高,也没有较多的装置来降低气泡率,较高的气泡率会导致反应速率的降低,在使用时非常麻烦的问题。Compared with the prior art, the beneficial effect of the present utility model is: by setting the deceleration motor, the defoaming box, the driving shaft, the driven shaft and the guide vane, the material to be reacted is firstly introduced into the reaction tank through the inlet pipe. Then add the defoaming agent to the inside of the defoaming box, then close the inlet pipe and conveying pipe, turn on the vacuum pump to extract the air inside the reaction tank, start the deceleration motor to start stirring after the extraction, and the deceleration motor drives the active The shaft rotates to drive the driven shaft to rotate through the stirring blades and blades to stir the interior. The four driven shafts make the internal stirring more sufficient. The method of foaming agent and internal evacuation reduces the bubbles in the reaction kettle and improves the effect of the reaction rate, which solves the problem that the bubble rate in some reaction kettles is high, and there are no more devices to reduce the bubble rate. It leads to a decrease in the reaction rate and is very troublesome in use.
附图说明Description of drawings
图1为一种有助于降低化工原料中的气泡率的化工反应釜的正剖图。FIG. 1 is a front sectional view of a chemical reactor that helps to reduce the bubble rate in chemical raw materials.
图2为一种有助于降低化工原料中的气泡率的化工反应釜的俯视图。FIG. 2 is a top view of a chemical reactor that helps to reduce the bubble rate in chemical raw materials.
图3为一种有助于降低化工原料中的气泡率的化工反应釜的搅拌叶位置处俯视截面图。Fig. 3 is a top sectional view at the position of the stirring blade of a chemical reaction kettle which is helpful for reducing the bubble rate in the chemical raw material.
图4为一种有助于降低化工原料中的气泡率的化工反应釜的导流旋叶位置处俯视截面图。FIG. 4 is a top sectional view at the position of the guide vane of a chemical reactor for helping to reduce the bubble rate in the chemical raw material.
如图所示:1、反应罐体;2、除泡箱;3、减速电机;4、真空泵;5、输送管;6、轴承A;7、轴承B;8、主动轴;9、搅拌叶;10、主动齿轮;11、从动轴;12、叶片;13、从动齿轮;14、导流旋叶;15、进入管;16、出入管;17、连接管。As shown in the figure: 1. Reaction tank; 2. Debubbling box; 3. Geared motor; 4. Vacuum pump; 5. Conveying pipe; 6. Bearing A; 7. Bearing B; 8. Driving shaft; 9. Stirring blade ; 10, driving gear; 11, driven shaft; 12, vane; 13, driven gear; 14, guide vane; 15, inlet pipe; 16, inlet and outlet pipe; 17, connecting pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. is based on the drawings shown in the drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limit. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be two elements Internal connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1~4,本实用新型实施例中,一种有助于降低化工原料中的气泡率的化工反应釜,包括反应罐体1,反应罐体1的顶部分别设置有除泡箱2、减速电机3和真空泵4,真空泵4对反应罐体1中的空气进行抽取,仅留有少许反应所需气体,若无需反应气体,则直接抽为真空,从而降低反应釜中的气泡率,减速电机3通过固定架固定连接在反应罐体1的上表面,除泡箱2的左侧固定连接有输送管5,输送管5是将除泡箱2中得除泡剂进行送送的管道设施,输送管5远离除泡箱2的一端与反应罐体1固定连接,反应罐体1内壁的顶部和底部分别设置有轴承A6和轴承B7,便于对主动轴8和从动轴11进行转动,轴承A6的内壁固定连接有主动轴8,主动轴8的数量为一个,从动轴11的数量为四个,四个从动轴11均以主动轴8的轴心为阵列中心呈环形阵列分布,一个主动轴8带动四个从动轴11进行转动,其中没两个相对的从动轴11均转动的方向相反,实现了正转和反转同时存在,实现了充分搅拌增加反应速率,减速电机3的输出轴与主动轴8的顶部固定连接,主动轴8的表面设置有若干个搅拌叶9,搅拌叶9和叶片12均错开设置,错开设置,在搅拌时不易相互撞击,也使得搅拌的间隙较小,增加搅拌的效率,主动轴8的表面固定套接有主动齿轮10,轴承B7的内壁固定连接有从动轴11,从动轴11的表面分别设置有叶片12、从动齿轮13和导流旋叶14,导流旋叶14的数量与从动轴11的数量相等,导流旋叶14为了将底部的反应材料运到上方,实现了对反应材料进行导流,导流旋叶14位于从动轴11的底部,主动齿轮10和从动齿轮13相互啮合,反应罐体1的表面位于最底部的位置处的两侧分别设置有进入管15和出入管16,反应罐体1的底部设置有连接管17,连接管17的顶部与真空泵4的连接口固定连接。Referring to FIGS. 1 to 4, in the embodiment of the present invention, a chemical reaction kettle that helps to reduce the bubble rate in chemical raw materials includes a
在使用时,先将需要反应的材料通过进入管15进入到反应罐体1的内部,然后往除泡箱2的内部加入除泡剂,除泡剂通过输送管5进入到反应罐体1的内部进行搅拌,然后关闭进入管15和输送管5,把真空泵4打开将反应罐体1的内部空气进行抽空,防止搅拌时出现较多气泡,抽取完毕后开始搅拌,启动减速电机3,减速电机3转动将主动轴8带动转动,主动轴8转动带动搅拌叶9转动对反应材料进行搅拌,主动轴8上的主动齿轮10转动通过啮合带动从动齿轮13进行转动,从动齿轮13转动带动叶片12转动,四个从动轴11转动方向均两两相反,实现正转的同时也有反转,实现充分搅拌,从动轴11转动的同时带动导流旋叶14转动,导流旋叶14将其下方的材料搅拌到导流旋叶14的上方,实现对材料的导流,增加搅拌的效果,提高反应速率,该导流旋叶14类似于风扇旋叶,这里不做过多阐述,充分的对反应材料进行搅拌,通过内部抽取空和除泡剂的作用下,使得反应釜内部的空气气泡大大降低。When in use, the material to be reacted is first introduced into the interior of the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内,且本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included in the protection scope of the present invention, and the content not described in detail in this specification belongs to the professional in the field State of the art known to the skilled person.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113117385A (en) * | 2021-04-17 | 2021-07-16 | 夏婷 | Chemical stirring kettle capable of automatically eliminating bubbles |
| CN114474648A (en) * | 2022-01-18 | 2022-05-13 | 浙江金纬片板膜设备制造有限公司 | High accuracy TPU medical sheet extrusion device |
-
2020
- 2020-03-13 CN CN202020313192.2U patent/CN212068735U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113117385A (en) * | 2021-04-17 | 2021-07-16 | 夏婷 | Chemical stirring kettle capable of automatically eliminating bubbles |
| CN114474648A (en) * | 2022-01-18 | 2022-05-13 | 浙江金纬片板膜设备制造有限公司 | High accuracy TPU medical sheet extrusion device |
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