CN212058242U - Monitoring system of rotary kiln - Google Patents
Monitoring system of rotary kiln Download PDFInfo
- Publication number
- CN212058242U CN212058242U CN202020116395.2U CN202020116395U CN212058242U CN 212058242 U CN212058242 U CN 212058242U CN 202020116395 U CN202020116395 U CN 202020116395U CN 212058242 U CN212058242 U CN 212058242U
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- controller
- box body
- main box
- rotary kiln
- baffle
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Abstract
The utility model discloses a monitored control system of rotary kiln, including main tank body, temperature sensor, pivot, baffle, locking screw, controller, power, memory, signal transmitter, siren and display screen. The utility model discloses in through temperature sensor and control mechanism's setting, make the system can carry out real-time control to the temperature of speed reducer to guarantee the steady operation of speed reducer.
Description
Technical Field
The utility model relates to a supervisory equipment technical field especially relates to a monitored control system of rotary kiln.
Background
The rotary kiln is the most critical and most core part in the cement clinker production process, so that except for kiln shutdown caused by equipment problems, a kiln production system must continuously operate, and a kiln speed reducer is used as a rotary kiln driving device.
However, equipment is easy to break down when running in a high-temperature environment, so that the running condition of the kiln speed reducer needs to be mastered timely and accurately to ensure continuous, stable and efficient running of the rotary kiln.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that equipment in the prior art breaks down easily when running under the high temperature environment, so that the running condition of a kiln speed reducer needs to be mastered timely and accurately, and providing a monitoring system of a rotary kiln.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a monitoring system of a rotary kiln comprises a main box body, a temperature sensor, a rotating shaft, a baffle, a locking screw, a controller, a power supply, a memory, a signal emitter, an alarm and a display screen;
one end of the main box body is provided with a mounting port; the temperature sensors are at least two and are arranged on the main box body; the rotating shaft is arranged in the mounting port;
the baffle is rotationally connected to the rotating shaft; one end of the locking screw is connected to one end of the baffle plate far away from the rotating shaft, and the other end of the locking screw is connected to the inner wall of the mounting opening;
the controller is arranged on the main box body and is connected with the at least two temperature sensors; the power supply is arranged on the main box body and is positioned below the controller, and the power supply is connected with the controller;
the memory is arranged on the main box body and is connected with the controller; the signal emitter is arranged on the main box body and positioned above the controller, and the signal emitter is connected with the controller;
the alarm is arranged on the main box body and positioned above the controller, and the alarm is connected with the controller; the display screen is arranged on the main box body and opposite to the baffle, and the display screen is connected with the controller.
Preferably, the temperature sensor is of the type PT 100.
Preferably, the controller is a PLC controller.
Preferably, the bottom fixedly connected with of main tank body charges the joint, the output of the joint that charges is connected with the input of power.
Preferably, a plurality of locking blocks are fixedly connected to the outer wall of the temperature sensor, and locking ports are formed in the locking blocks.
Preferably, the rotating shaft is sleeved with a torsion spring, and two ends of the torsion spring are respectively and fixedly connected with the baffle and the inner wall of the mounting hole.
Has the advantages that:
1) firstly, a plurality of temperature sensors are respectively connected with bearings at two ends of a first gear transmission shaft, a second gear transmission shaft, a third gear transmission shaft and a fourth gear transmission shaft of a kiln, then when the temperature sensors transmit signals to a controller, the controller analyzes and processes the received signals, if the temperature of the speed reducer is higher, the controller sends out an alarm through an alarm, and meanwhile, the controller can send temperature data to a control center through a signal transmitter and can send the temperature data to a display screen for data display;
2) meanwhile, the control element in the main box body can be conveniently maintained through the arrangement of the baffle and the mounting port, meanwhile, the power supply can be charged through the charging connector, and the monitored data can be stored through the arrangement of the storage.
Drawings
Fig. 1 is a schematic structural diagram of a main box of a monitoring system of a rotary kiln provided by the present invention;
fig. 2 is a schematic structural diagram of a monitoring system temperature sensor of the rotary kiln of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to be referred must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. Also, when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "fixedly attached" to another element, it can be fixedly attached by welding, bolting, gluing, or the like. In conclusion, the specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 and 2, a preferred embodiment of the present invention relates to a monitoring system for a rotary kiln, which includes a main box 1, a temperature sensor 2, a rotating shaft 3, a baffle 4, a locking screw 5, a controller 6, a power supply 7, a memory 8, a signal emitter 9, an alarm 10 and a display screen 11;
one end of the main box body 1 is provided with a mounting port; the temperature sensors 2 are at least two, and the at least two temperature sensors 2 are arranged on the main box body 1; the rotating shaft 3 is arranged in the mounting port;
the baffle 4 is rotationally connected to the rotating shaft 3; one end of the locking screw 5 is connected with one end of the baffle 4 far away from the rotating shaft 3, and the other end is connected with the inner wall of the mounting opening;
the controller 6 is arranged on the main box body 1 and is connected with the at least two temperature sensors 2; the power supply 7 is arranged on the main box body 1 and is positioned below the controller 6, and the power supply 7 is connected with the controller 6;
the memory 8 is arranged on the main box body 1 and is connected with the controller 6; the signal emitter 9 is arranged on the main box body 1 and is positioned above the controller 6, and the signal emitter 9 is connected with the controller 6;
the alarm 10 is arranged on the main box body 1 and is positioned above the controller 6, and the alarm 10 is connected with the controller 6; the display screen 11 is arranged on the main box body 1 and is opposite to the baffle 4, and the display screen 11 is connected with the controller 6.
Therefore, when the temperature sensor device is used, the temperature sensors 2 are connected with bearings at two ends of a first gear, a second gear, a third gear and a fourth gear of a gear transmission shaft of a kiln respectively, then when the temperature sensors 2 transmit signals to the controller 6, the controller 6 analyzes and processes the received signals, if the temperature of the speed reducer is high, the controller 6 gives an alarm through the alarm 10, meanwhile, the controller 6 can send temperature data to the control center through the signal transmitter 9, and meanwhile, the temperature data can be sent to the display screen 11 to be displayed. Therefore, the temperature sensor 2 and the controller 6 are arranged, so that the system can monitor the temperature of the speed reducer in real time, and the stable operation of the speed reducer is ensured.
Meanwhile, the arrangement of the baffle 4 and the mounting port can facilitate the maintenance of the control element in the main box body 1.
With continued reference to fig. 1 and 2, specifically, the temperature sensor 2 is of a type PT100, which enhances the sensitivity of the temperature sensor 2. The controller 6 is a PLC controller, and enhances the signal processing capability of the controller 6.
Preferably, the bottom fixedly connected with of main tank 1 charges joint 12, and the output of the joint 12 that charges is connected with the input of power 7, conveniently charges power 7. A plurality of locking blocks 13 are fixedly connected to the outer wall of the temperature sensor 2, locking ports are formed in the locking blocks 13, and the temperature sensor 2 is conveniently fixed.
Moreover, the rotating shaft 3 is sleeved with a torsion spring, and two ends of the torsion spring are respectively fixedly connected with the baffle 4 and the inner wall of the mounting opening, so that the baffle 4 is supported by a certain torsion force.
In this embodiment, first a plurality of temperature sensor 2 respectively with kiln speed reducer one, two, three, four grades of gear drive shaft both ends bearings are connected, then when temperature sensor 2 transmits the signal to controller 6, controller 6 carries out analysis processes to the signal received, if the temperature of speed reducer is higher, then controller 6 sends the police dispatch newspaper through siren 10, controller 6 can send temperature data to control center through signal transmitter 9 simultaneously, can send temperature data to display screen 11 simultaneously and carry out data display, the setting of baffle 4 and installing port simultaneously, can conveniently maintain the control element in the main tank body 1, the joint that charges simultaneously 12 can charge power 7, the setting of memory 8, can save the data of monitoring.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. A monitoring system of a rotary kiln is characterized in that: the temperature control device comprises a main box body (1), a temperature sensor (2), a rotating shaft (3), a baffle (4), a locking screw (5), a controller (6), a power supply (7), a memory (8), a signal emitter (9), an alarm (10) and a display screen (11);
one end of the main box body (1) is provided with a mounting port; the temperature sensors (2) are at least two, and the temperature sensors (2) are arranged on the main box body (1); the rotating shaft (3) is arranged in the mounting hole;
the baffle (4) is rotatably connected to the rotating shaft (3); one end of the locking screw (5) is connected to one end of the baffle (4) far away from the rotating shaft (3), and the other end of the locking screw is connected to the inner wall of the mounting opening;
the controller (6) is arranged on the main box body (1) and is connected with the at least two temperature sensors (2); the power supply (7) is arranged on the main box body (1) and is positioned below the controller (6), and the power supply (7) is connected with the controller (6);
the memory (8) is arranged on the main box body (1) and is connected with the controller (6); the signal emitter (9) is arranged on the main box body (1) and is positioned above the controller (6), and the signal emitter (9) is connected with the controller (6);
the alarm (10) is arranged on the main box body (1) and is positioned above the controller (6), and the alarm (10) is connected with the controller (6); the display screen (11) is arranged on the main box body (1) and is opposite to the baffle (4), and the display screen (11) is connected with the controller (6).
2. The monitoring system of the rotary kiln as claimed in claim 1, wherein: the model of the temperature sensor (2) is PT 100.
3. The monitoring system of the rotary kiln as claimed in claim 1, wherein: the controller (6) is a PLC controller.
4. The monitoring system of the rotary kiln as claimed in claim 1, wherein: the bottom fixedly connected with of main tank body (1) connects (12) that charges, the output of the joint (12) that charges is connected with the input of power (7).
5. The monitoring system of the rotary kiln as claimed in claim 1, wherein: a plurality of locking blocks (13) are fixedly connected to the outer wall of the temperature sensor (2), and locking ports are formed in the locking blocks (13).
6. The monitoring system of the rotary kiln as claimed in claim 1, wherein: and a torsion spring is sleeved on the rotating shaft (3), and two ends of the torsion spring are respectively fixedly connected with the baffle (4) and the inner wall of the mounting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020116395.2U CN212058242U (en) | 2020-01-18 | 2020-01-18 | Monitoring system of rotary kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020116395.2U CN212058242U (en) | 2020-01-18 | 2020-01-18 | Monitoring system of rotary kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212058242U true CN212058242U (en) | 2020-12-01 |
Family
ID=73538789
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020116395.2U Active CN212058242U (en) | 2020-01-18 | 2020-01-18 | Monitoring system of rotary kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212058242U (en) |
-
2020
- 2020-01-18 CN CN202020116395.2U patent/CN212058242U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211208 Address after: 211700 Aotu science and Technology Park, Xuyi Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jiangsu Fulong New Material Co.,Ltd. Address before: No.846, Houyang Town, Quanzhou City, Fujian Province Patentee before: Zhuang Junjie |
|
| TR01 | Transfer of patent right |