CN212045468U - Particle extrusion processing equipment - Google Patents
Particle extrusion processing equipment Download PDFInfo
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- CN212045468U CN212045468U CN202020339051.8U CN202020339051U CN212045468U CN 212045468 U CN212045468 U CN 212045468U CN 202020339051 U CN202020339051 U CN 202020339051U CN 212045468 U CN212045468 U CN 212045468U
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Abstract
The utility model discloses a granule extrusion processing equipment belongs to granule extruder field. A particle extrusion processing device comprises a bottom plate, wherein the outer wall of the top of the bottom plate is respectively connected with an internal mixer, a lifter, a conical double-feeding host and a cutter conveyer belt, the inner wall of the internal mixer is provided with a groove, and a storage hopper is rotationally connected in the groove; the lifting machine mainly comprises a rack, a limiting plate and a feeding hopper, wherein the rack is fixedly connected with the limiting plate, chain wheels are arranged at two ends of the rack, and the chain wheels and the outer wall of the rack are connected with chains in a meshed mode; the conical double-feeding main machine is arranged corresponding to the feeding hopper, and the conical double-feeding main machine and the cutter conveying belt are matched with each other for use; the utility model discloses a sewage zero release can avoid the polluted environment, and saves the electric energy more during the use, has reduced use cost.
Description
Technical Field
The utility model relates to a granule extruder technical field especially relates to a granule extrusion processing equipment.
Background
The screw extruder is a machine which can concentrate a series of chemical basic unit processes on screws in the extruder in order to carry out physical processes such as solid conveying, pressurization, melting, exhaust, dehumidification, melt conveying and pumping out, and compared with a single screw extruder, the double screw extruder can enable melts to be more fully mixed, so that the application is wider, but the screw extruder in the prior art is easy to cause water pollution when in use, so that the environment pollution is caused, a large amount of electric energy is consumed when in use, and the use cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problems existing in the prior art and providing a particle extrusion processing device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a particle extrusion processing device comprises a bottom plate, wherein the outer wall of the top of the bottom plate is respectively connected with an internal mixer, a lifter, a conical double-feeding host and a cutter conveyer belt, the inner wall of the internal mixer is provided with a groove, and a storage hopper is rotationally connected in the groove;
the outer wall of the top of the bottom plate is fixedly connected with a fixing frame, and the lifting machine is connected to the outer wall of the fixing frame;
the lifting machine mainly comprises a rack, a limiting plate and a feeding hopper, wherein the rack is fixedly connected with the limiting plate, chain wheels are arranged at two ends of the rack, and the chain wheels and the outer wall of the rack are connected with chains in a meshed mode;
the outer wall of the bottom of the feeding hopper is connected with a first fixing plate, the outer wall of the first fixing plate is connected with a fixing block, and the chain is fixedly connected to the fixing block;
the conical double-feeding main machine is arranged corresponding to the feeding hopper, and the conical double-feeding main machine and the cutter conveying belt are matched with each other for use.
Preferably, the outer wall of the bottom of the material storage hopper is provided with a first baffle, the inner wall of the groove is connected with a second baffle, the first baffle is rotatably connected with the second baffle, the outer wall of the bottom of the material storage hopper is further connected with a supporting seat which is abutted against the inner wall of the groove, and the inner wall of the material storage hopper is further connected with an inclined plate.
Preferably, the bottom of the storage hopper is provided with two connecting pieces, the outer walls of the two connecting pieces are provided with first sliding grooves, the inner wall of the bottom of the groove is provided with a second cylinder, the output end of the second cylinder is connected with an inserting rod, the inserting rod is arranged between the two connecting pieces, and the outer wall of the inserting rod is provided with a sliding column matched with the first sliding grooves.
Preferably, the outer wall of mount is connected with the diaphragm, the top outer wall of diaphragm is connected with the riser, the outer wall of riser is connected with first motor, the outer wall of mount still is connected with the set-square, the outer wall of set-square is connected with the slider, the outer wall of slider is connected with the axis of rotation, the sprocket is connected at the outer wall of axis of rotation, the output of first motor and the outer wall of axis of rotation all are connected with the band pulley that links to each other through the belt.
Preferably, the outer wall of the set-square is connected with a side plate, the outer wall of the side plate is connected with a supporting plate through a bolt, a second sliding groove is formed in the side plate, and the sliding block is connected in the second sliding groove in a sliding mode.
Preferably, the outer wall of the supporting plate is in threaded connection with a threaded rod, the threaded rod abuts against the outer wall of the sliding block, and the outer wall of the threaded rod is also in threaded connection with fixing nuts which abut against the two sides of the supporting plate.
Preferably, the outer wall of the top of the cutter conveying belt is connected with a second fixing plate, the outer wall of the second fixing plate is connected with two third fixing plates, a moving block is connected between the two third fixing plates in a sliding mode, the bottom of the moving block is connected with a first air cylinder, and the output end of the first air cylinder is connected with a cutter body.
Preferably, the outer wall of the second fixing plate is connected with a speed reducer, the outer wall of the speed reducer is connected with a second motor, the output end of the speed reducer is connected with a lead screw, and the moving block is in threaded connection with the lead screw.
Preferably, the top of the rack and the top of the limiting plate are both arc-shaped, and the outer wall of the top of the limiting plate is connected with a limiting block.
Preferably, the outer wall of the bottom plate is connected with a base.
Compared with the prior art, the utility model provides a granule extrusion processing equipment possesses following beneficial effect:
1. this processing equipment is extruded to granule, during the use, at first carry the material to the deposit hopper in the recess through the banbury mixer in, then start the second cylinder, make it promote the deposit hopper and rotate, thereby put into the hopper with the material in the deposit hopper, then make the hopper rise under the effect of chain, thereby drop into the two feed hosts of awl with it, the two feed hosts of awl then can extrude the material to the cutter conveyer belt on, start the position of the adjustable movable block of second motor, thereby the position of adjustment cutter body, after the adjustment is accomplished, start first cylinder then can cut the material.
The part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the utility model discloses a sewage zero release can avoid the polluted environment, and saves the electric energy more during the use, has reduced use cost.
Drawings
Fig. 1 is a schematic structural view of a pellet extrusion processing apparatus provided by the present invention;
FIG. 2 is a schematic structural diagram of an internal mixer of a particle extrusion processing device provided by the present invention;
fig. 3 is a schematic structural view of a lifting machine of a particle extrusion processing device provided by the utility model;
fig. 4 is a schematic structural view of a transverse plate of the particle extrusion processing apparatus in a top view;
fig. 5 is a schematic structural view of a cutter conveyer belt of the particle extrusion processing equipment provided by the utility model;
FIG. 6 is a schematic structural view of part A of FIG. 1 of a pellet extrusion processing apparatus according to the present invention;
FIG. 7 is a schematic structural view of a portion B in FIG. 2 of a pellet extrusion processing apparatus according to the present invention;
fig. 8 is the utility model provides a granule extrusion processing equipment awl double feed host computer and cutter conveyer belt overlook the schematic structure drawing.
In the figure: 1. a base plate; 101. a base; 102. a fixed mount; 103. a transverse plate; 104. a set square; 2. an internal mixer; 201. a groove; 202. a storage hopper; 203. a sloping plate; 204. a first baffle plate; 205. a second baffle; 206. a supporting seat; 207. connecting sheets; 208. a first chute; 3. a frame; 301. a limiting plate; 302. a hopper; 303. a first fixing plate; 304. a fixed block; 305. a chain; 306. a sprocket; 307. a vertical plate; 308. a first motor; 4. a conical double-feeding main machine; 5. a cutter conveyer belt; 501. a second fixing plate; 502. a third fixing plate; 503. a second motor; 504. a speed reducer; 505. a screw rod; 506. a moving block; 507. a first cylinder; 508. a cutter body; 6. a side plate; 601. a second chute; 602. a slider; 603. A support plate; 604. a threaded rod; 7. a second cylinder; 701. inserting a rod; 702. a slide column.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example (b):
referring to fig. 1-8, a particle extrusion processing device comprises a bottom plate 1, wherein the outer wall of the top of the bottom plate 1 is respectively connected with an internal mixer 2, a lifter, a conical double-feeding host machine 4 and a cutter conveyer belt 5, the inner wall of the internal mixer 2 is provided with a groove 201, and a storage hopper 202 is rotatably connected in the groove 201;
the outer wall of the top of the bottom plate 1 is fixedly connected with a fixing frame 102, and the hoisting machine is connected to the outer wall of the fixing frame 102;
the elevator mainly comprises a rack 3, a limiting plate 301 and a feeding hopper 302, wherein the rack 3 is fixedly connected with the limiting plate 301, chain wheels 306 are arranged at two ends of the rack 3, and the chain wheels 306 and the outer wall of the rack 3 are connected with chains 305 in a meshed mode;
the outer wall of the bottom of the hopper 302 is connected with a first fixing plate 303, the outer wall of the first fixing plate 303 is connected with a fixing block 304, and a chain 305 is fixedly connected to the fixing block 304;
the conical double-feeding host machine 4 is arranged corresponding to the feeding hopper 302, and the conical double-feeding host machine 4 and the cutter conveying belt 5 are matched with each other for use.
A first baffle 204 is arranged on the outer wall of the bottom of the storage hopper 202, a second baffle 205 is connected to the inner wall of the groove 201, the first baffle 204 is rotatably connected with the second baffle 205, a supporting seat 206 which is abutted against the inner wall of the groove 201 is further connected to the outer wall of the bottom of the storage hopper 202, and an inclined plate 203 is further connected to the inner wall of the storage hopper 202; first baffle 204 and second baffle 205 facilitate rotation of storage hopper 202, and sloped plate 203 facilitates outflow of material as storage hopper 202 rotates.
The bottom of storage hopper 202 is equipped with two connection pieces 207, the outer wall of two connection pieces 207 all is equipped with first spout 208, the bottom inner wall of recess 201 is equipped with second cylinder 7, the output of second cylinder 7 is connected with inserted bar 701, inserted bar 701 is arranged in between two connection pieces 207, and the outer wall of inserted bar 701 be equipped with first spout 208 assorted traveller 702, start second cylinder 7, make its inserted bar 701 that promotes the output remove, inserted bar 701 then can drive traveller 702 and slide in first spout 208 on connection piece 207, thereby make the convenient rotation of storage hopper 202 and withdrawal.
The outer wall of the fixed frame 102 is connected with a transverse plate 103, the outer wall of the top of the transverse plate 103 is connected with a vertical plate 307, the outer wall of the vertical plate 307 is connected with a first motor 308, the outer wall of the fixed frame 102 is also connected with a triangular plate 104, the outer wall of the triangular plate 104 is connected with a sliding block 602, the outer wall of the sliding block 602 is connected with a rotating shaft, a chain wheel 306 is connected to the outer wall of the rotating shaft, and the output end of the first motor 308 and the outer wall of the; the chain 305 is conveniently rotated by the first motor 308 to move the hopper 302.
The outer wall of the triangular plate 104 is connected with a side plate 6, the outer wall of the side plate 6 is connected with a support plate 603 through a bolt, a second sliding groove 601 is formed in the side plate 6, and a sliding block 602 is connected in the second sliding groove 601 in a sliding mode.
The outer wall of the supporting plate 603 is in threaded connection with a threaded rod 604, the threaded rod 604 abuts against the outer wall of the sliding block 602, and the outer wall of the threaded rod 604 is also in threaded connection with fixing nuts abutting against two sides of the supporting plate 603; the threaded rod 604 is rotated to be in threaded connection with the supporting plate 603, then the sliding block 602 is pushed to slide in the second sliding groove 601, and then the position of the threaded rod 604 is fixed through the fixing nut, so that the position of the sliding block 602 is fixed, the position of the sliding block 602 can be adjusted, and the use is convenient.
The outer wall of the top of the cutter conveying belt 5 is connected with a second fixing plate 501, the outer wall of the second fixing plate 501 is connected with two third fixing plates 502, a moving block 506 is connected between the two third fixing plates 502 in a sliding mode, the bottom of the moving block 506 is connected with a first air cylinder 507, and the output end of the first air cylinder 507 is connected with a cutter body 508.
The outer wall of the second fixing plate 501 is connected with a speed reducer 504, the outer wall of the speed reducer 504 is connected with a second motor 503, the output end of the speed reducer 504 is connected with a lead screw 505, a moving block 506 is in threaded connection with the lead screw 505, the second motor 503 is started to drive the lead screw 505 to rotate through the speed reducer 504, and therefore the moving block 506 in threaded connection with the second motor moves, the position of a cutter body 508 can be conveniently adjusted, and then the first cylinder 507 is started to cut materials through the cutter body 508.
The tops of the rack 3 and the limiting plate 301 are both arc-shaped, and the outer wall of the top of the limiting plate 301 is connected with a limiting block; the stop blocks may limit the position of the hopper 302.
The outer wall of the bottom plate 1 is connected with a base 101, and the base 101 can enable the bottom plate 1 to be placed conveniently.
The utility model discloses in, during the use, at first carry the material to the deposit hopper 202 in the recess 201 through banbury mixer 2 in, then start second cylinder 7, make it promote deposit hopper 202 and rotate, thereby drop into hopper 302 with the material in the deposit hopper 202 in, then make hopper 302 rise under the effect of chain 305, thereby drop into it in the two feed host computers of awl 4, the two feed host computers of awl 4 then can extrude the material to cutter conveyer belt 5 on, start the position of the adjustable movable block 506 of second motor 503, thereby adjust the position of cutter body 508, after the adjustment is accomplished, start first cylinder 507 then can cut the material.
The utility model has the greatest benefit that the whole device has zero water discharge; no water is used; no water pollution, the power of the conical double-screw assembly machine is 28KW 70 percent which is 20KW, and the single-screw extruder with the same output in the market is the power of the main machine: 75 KW; the power of the feeder is as follows: 11 KW; heating power: 20 KW; conveying belt and cutting machine: 3 KW; total installed power: the cost can be saved by 76KW 70% for 109KW 70% and 76-20 KW/h 24/h 1344 degree 300 day 403200 degree each year, if according to the electricity charge each degree 1 yuan; the cost can be saved for the client by about 40 ten thousand each year.
The model of the conical double-screw extruder is JDL-370/80, the power of the motor is 22kw of a frequency converter motor, and a three-crystal frequency converter is adopted; gearbox of awl twin-screw: the bevel gear grinding is performed on the tooth surface, the gear is subjected to carburizing and gear grinding treatment by adopting 20CrMoTi, the distribution box is subjected to nitriding gear grinding treatment by adopting 38CrMoALA, the shaft is made of 40Cr material, the operation is stable, the noise is below 70dB, the gear is made of 20CrMoTi and is subjected to precision machining, and the sealing ring is small in size, long in service life and high in precision; screws of a conical twin-screw extruder: screw rotation speed: 2.4-50 r/min; conical twin-screw: the diameter phi of the small end of the screw is 80mm, the diameter phi of the large end of the screw is 370mm, and the screw is of an extrusion structure; the machine barrel is correspondingly matched. The base material is made of high-quality alloy steel and is subjected to nitriding treatment; the screw nitriding depth is 0.2-0.6 mm, the nitriding hardness is HV 740-940, and the surface smoothness is high after the nitriding chromium plating treatment. Conical twin-screw material body: the inner surface is polished and plated with hard chrome, and the product is smooth and wear resistant.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The particle extrusion processing equipment comprises a bottom plate (1), wherein the outer wall of the top of the bottom plate (1) is respectively connected with an internal mixer (2), a lifting machine, a conical double-feeding host machine (4) and a cutter conveyer belt (5), and is characterized in that the inner wall of the internal mixer (2) is provided with a groove (201), and a material storage hopper (202) is rotationally connected in the groove (201);
the outer wall of the top of the bottom plate (1) is fixedly connected with a fixing frame (102), and the lifting machine is connected to the outer wall of the fixing frame (102);
the elevator mainly comprises a rack (3), a limiting plate (301) and a feeding hopper (302), wherein the rack (3) is fixedly connected with the limiting plate (301), chain wheels (306) are arranged at two ends of the rack (3), and the chain wheels (306) are meshed with the outer wall of the rack (3) and are connected with chains (305);
the outer wall of the bottom of the hopper (302) is connected with a first fixing plate (303), the outer wall of the first fixing plate (303) is connected with a fixing block (304), and the chain (305) is fixedly connected to the fixing block (304);
the conical double-feeding main machine (4) is arranged corresponding to the feeding hopper (302), and the conical double-feeding main machine (4) and the cutter conveying belt (5) are matched with each other for use.
2. The granule extrusion processing equipment according to claim 1, wherein the outer wall of the bottom of the storage hopper (202) is provided with a first baffle (204), the inner wall of the groove (201) is connected with a second baffle (205), the first baffle (204) is rotatably connected with the second baffle (205), the outer wall of the bottom of the storage hopper (202) is further connected with a supporting seat (206) which is abutted against the inner wall of the groove (201), and the inner wall of the storage hopper (202) is further connected with an inclined plate (203).
3. The granule extrusion processing equipment according to claim 2, characterized in that the bottom of the storage hopper (202) is provided with two connecting pieces (207), the outer walls of the two connecting pieces (207) are provided with first sliding chutes (208), the bottom inner wall of the groove (201) is provided with a second cylinder (7), the output end of the second cylinder (7) is connected with an insert rod (701), the insert rod (701) is arranged between the two connecting pieces (207), and the outer wall of the insert rod (701) is provided with a sliding column (702) matched with the first sliding chute (208).
4. The particle extrusion processing equipment according to claim 1, wherein the outer wall of the fixed frame (102) is connected with a transverse plate (103), the outer wall of the top of the transverse plate (103) is connected with a vertical plate (307), the outer wall of the vertical plate (307) is connected with a first motor (308), the outer wall of the fixed frame (102) is further connected with a triangular plate (104), the outer wall of the triangular plate (104) is connected with a sliding block (602), the outer wall of the sliding block (602) is connected with a rotating shaft, the chain wheel (306) is connected to the outer wall of the rotating shaft, and the output end of the first motor (308) and the outer wall of the rotating shaft are both connected with belt wheels connected through a belt.
5. The particle extrusion processing equipment according to claim 4, wherein the outer wall of the triangular plate (104) is connected with a side plate (6), the outer wall of the side plate (6) is connected with a support plate (603) through a bolt, a second sliding groove (601) is arranged on the side plate (6), and the sliding block (602) is connected in the second sliding groove (601) in a sliding manner.
6. The particle extrusion processing equipment of claim 5, wherein the outer wall of the supporting plate (603) is in threaded connection with a threaded rod (604), the threaded rod (604) abuts against the outer wall of the sliding block (602), and the outer wall of the threaded rod (604) is further in threaded connection with a fixing nut which abuts against two sides of the supporting plate (603).
7. The particle extrusion processing device according to claim 1, wherein a second fixing plate (501) is connected to the outer wall of the top of the cutter conveyer belt (5), two third fixing plates (502) are connected to the outer wall of the second fixing plate (501), a moving block (506) is slidably connected between the two third fixing plates (502), a first air cylinder (507) is connected to the bottom of the moving block (506), and a cutter body (508) is connected to the output end of the first air cylinder (507).
8. The particle extrusion processing device according to claim 7, wherein a speed reducer (504) is connected to an outer wall of the second fixing plate (501), a second motor (503) is connected to an outer wall of the speed reducer (504), a lead screw (505) is connected to an output end of the speed reducer (504), and the moving block (506) is in threaded connection with the lead screw (505).
9. The particle extrusion processing device according to claim 1, wherein the top of the rack (3) and the top of the limiting plate (301) are both arc-shaped, and the outer wall of the top of the limiting plate (301) is connected with a limiting block.
10. A pellet extrusion processing apparatus as claimed in claim 1, wherein a base (101) is attached to the bottom outer wall of said base plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020339051.8U CN212045468U (en) | 2020-03-18 | 2020-03-18 | Particle extrusion processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020339051.8U CN212045468U (en) | 2020-03-18 | 2020-03-18 | Particle extrusion processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN212045468U true CN212045468U (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020339051.8U Active CN212045468U (en) | 2020-03-18 | 2020-03-18 | Particle extrusion processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114377618A (en) * | 2022-03-25 | 2022-04-22 | 陇东学院 | Chemical production loading attachment |
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2020
- 2020-03-18 CN CN202020339051.8U patent/CN212045468U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114377618A (en) * | 2022-03-25 | 2022-04-22 | 陇东学院 | Chemical production loading attachment |
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