CN212045402U - A Specimen Slotting Device for Bending Element Test - Google Patents
A Specimen Slotting Device for Bending Element Test Download PDFInfo
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- CN212045402U CN212045402U CN202020175562.0U CN202020175562U CN212045402U CN 212045402 U CN212045402 U CN 212045402U CN 202020175562 U CN202020175562 U CN 202020175562U CN 212045402 U CN212045402 U CN 212045402U
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Abstract
Description
技术领域:Technical field:
本实用新型属于弯曲元试验技术领域,尤其是涉及一种用于弯曲元试验的试样开槽装置。The utility model belongs to the technical field of bending element test, in particular to a sample slotting device used for bending element test.
背景技术:Background technique:
弯曲元试验是一种利用弹性波在介质中的传播理论,在量级约为10-6的小应变范围内确定材料剪切模量、弹性模量和泊松比的无损检测方法。该试验使用一对弯曲元件分别作为发射端和接收端,因为弯曲元件具有相同的结构,所以每个弯曲元件既可以作为发射端又可以作为接收端。弯曲元件既可以垂直安装在试样的顶部和底部,又可以在水平方向安装,从而量化研究由于试样的各向异性引起的轴向刚度与水平刚度之间的差异。弯曲元件是由两个压电陶瓷薄片粘在一起组成的压电陶瓷双晶片,两薄片间及其外表面安装有导体(金属垫片)。由于压电陶瓷具有压电特性,可实现电能与机械能的相互转换,故可使用信号发生器对双晶片上的两个压电陶瓷薄片分别施加电压使其同时伸缩或一伸一缩,从而使压电陶瓷双晶片整体表现为微小的伸缩变形或弯曲变形并在其嵌入的试样中产生相应的振动,即产生压缩波(纵波)或剪切波(横波)两种体波。发射端弯曲元件发射的体波在试样中传播后带动接收弯曲元的压电陶瓷片产生相应的振动,并将该机械能转化为电信号。通过对比存储示波器中存储和显示的发射信号和接收信号,能够判断出体波在试样中的传播时间,根据已知的发射端和接收端之间的距离,即可计算出体波在试样中的传播速度。因为体波的波速和传播路径仅由密度和刚度控制,所以可以由体波波速和试样密度计算出试样的小应变刚度,由此分析计算场地地震响应以及在工作荷载下处于小应变状态的工程实际问题。此外,弯曲元试验也可以作为一种通过不同方向上所测刚度的差异来评估试样均匀性的一种无损测试方法。Bending element test is a non-destructive testing method for determining the shear modulus, elastic modulus and Poisson's ratio of materials in a small strain range of the order of 10-6 by using the propagation theory of elastic waves in a medium. This experiment uses a pair of bending elements as the transmitting end and the receiving end, respectively. Because the bending elements have the same structure, each bending element can be used as both the transmitting end and the receiving end. Bending elements can be mounted both vertically at the top and bottom of the specimen, as well as horizontally, allowing a quantitative study of the difference between the axial stiffness and the horizontal stiffness due to the specimen's anisotropy. The bending element is a piezoelectric ceramic bimorph composed of two piezoelectric ceramic sheets bonded together, and a conductor (metal spacer) is installed between the two sheets and their outer surfaces. Since piezoelectric ceramics have piezoelectric properties, which can realize the mutual conversion of electrical energy and mechanical energy, a signal generator can be used to apply voltage to the two piezoelectric ceramic sheets on the bimorph to make them expand and contract at the same time or one by one, so as to make the pressure The electric ceramic bimorph exhibits slight expansion deformation or bending deformation as a whole and generates corresponding vibrations in the embedded sample, that is, compression waves (longitudinal waves) or shear waves (shear waves) are generated. After the body wave emitted by the bending element at the transmitting end propagates in the sample, it drives the piezoelectric ceramic sheet of the receiving bending element to generate corresponding vibration, and converts the mechanical energy into an electrical signal. By comparing the transmitted and received signals stored and displayed in the storage oscilloscope, the propagation time of the body wave in the sample can be determined. the propagation speed in the sample. Because the wave velocity and propagation path of the body wave are only controlled by the density and stiffness, the small strain stiffness of the sample can be calculated from the body wave velocity and the density of the sample, and the seismic response of the site and the small strain state under the working load can be analyzed and calculated. practical engineering problems. In addition, the bending element test can also be used as a non-destructive test method to evaluate the uniformity of the specimen by the difference in the measured stiffness in different directions.
在弯曲元试验中,弯曲元件是作为插入物插入试样内部的,无法直接压入如软岩、水泥稳定类土、高密度融土以及冻土等硬质刚性试样。因此,必须在试样上开凿出一对精准对位的空腔供作为发射端和接收端的弯曲元件插入,以免在安装和测试过程中损坏元件。若插入试样后的接收端元件和发射端元件不共面,也即接收端和发射端之间存在不为零的夹角或有平行间距,则接收到的信号不清晰且杂波多,尤其是二者垂直时理论上不会接收到任何信号,造成试验失败。因此,在试样上开凿出一对精准对位的预留空腔使得插入试样后的发射端元件和接收端元件在具有一致相位方向的前提下共面,对获取准确清晰的最大信号以及确保测试结果准确可靠而言是至关重要的。In the bending element test, the bending element is inserted into the sample as an insert and cannot be directly pressed into hard and rigid samples such as soft rock, cement-stabilized soil, high-density thawed soil, and frozen soil. Therefore, a pair of precisely aligned cavities must be excavated in the sample for insertion of the curved elements serving as the transmitter and receiver to avoid damage to the elements during installation and testing. If the receiving end element and the transmitting end element after inserting the sample are not coplanar, that is, there is a non-zero angle between the receiving end and the transmitting end or there is a parallel spacing, the received signal is not clear and there are many clutter, especially It is theoretically that when the two are perpendicular, no signal will be received, causing the test to fail. Therefore, a pair of accurately aligned reserved cavities are excavated on the sample, so that the transmitting end element and the receiving end element after inserting the sample are coplanar on the premise of having the same phase direction, which is very important for obtaining an accurate and clear maximum signal and It is critical to ensure that test results are accurate and reliable.
目前,对于软岩、水泥稳定类土、高密度融土以及冻土等硬质刚性试样的弯曲元试验,试样的预留空腔仅凭肉眼在粗略的观测标记后用刻刀、手钻等工具徒手开槽。At present, for the bending element test of hard and rigid samples such as soft rock, cement-stabilized soil, high-density thawed soil, and frozen soil, the reserved cavity of the sample is only marked with the naked eye and marked with a knife, hand, etc. Drills and other tools are used to make grooves by hand.
现有开槽方法既不能控制开槽尺寸和深度,造成弯曲元件和试样无法紧密贴合,更不能保证两个预留空腔共面和精准对位。徒手开槽时为了防止试样移动或转动,还需要牢牢按住试样,可能对试样造成影响较大的扰动甚至损伤破坏。此外,由于现有开槽过程耗时较长,耗时费力,而且需要反复调整,因而会造成试样的水分变化,对冻土来说还造成试样温度的扰动。因此使用由现有技术开槽的试样进行弯曲元试验,不但在开槽过程中对试样造成较大的扰动,而且所得测试结果的波形杂乱、干扰信号多、可靠性差,难以判断接受信号的初始到达时间,从而无法正确计算出剪切波在试样中的传播速度并以此确定试样的刚度。The existing grooving method can neither control the size and depth of the grooving, so that the bending element and the sample cannot be closely fitted, nor can the two reserved cavities be coplanar and precisely aligned. In order to prevent the sample from moving or rotating when grooving by hand, it is also necessary to firmly hold the sample, which may cause disturbance or even damage to the sample. In addition, because the existing grooving process is time-consuming, time-consuming and labor-intensive, and needs to be adjusted repeatedly, the moisture content of the sample will change, and the temperature of the sample will also be disturbed for frozen soil. Therefore, using the sample slotted by the prior art to perform the bending element test will not only cause great disturbance to the sample during the slotting process, but also the waveform of the obtained test result is cluttered, there are many interference signals, and the reliability is poor, making it difficult to judge the accepted signal. Therefore, the shear wave propagation velocity in the sample cannot be calculated correctly and the stiffness of the sample can be determined accordingly.
发明内容:Invention content:
本实用新型所要解决的技术问题是:提供一种既能在防止试样移动或转动的情况下同时在其水平和垂直方向精准对位开槽的装置。The technical problem to be solved by the present invention is to provide a device that can precisely align and slot the sample in its horizontal and vertical directions while preventing the sample from moving or rotating.
为了解决上述技术问题,本实用新型是通过以下技术方案实现的:一种用于弯曲元试验的试样开槽装置,包括盖形螺母、通心螺母、垫圈、螺杆、套筒和垫片,所述套筒设置为空心结构,所述垫片的结构与套筒内部空心结构的横截面相配合,在套筒水平方向开设数对贯穿筒壁的水平定位孔,所述垫片的中心处开设有竖直定位孔,所述垫片上还开设有一对安装孔,所述螺杆两端设置有螺纹,两个垫片套接安装在螺杆上,并且位于上部的垫片的顶面上通过通心螺母、垫圈锁紧调节,位于下部的垫片的底面上通过通心螺母、垫圈锁紧调节,所述垫片置于套筒内,所述盖形螺母安装在螺杆的上下两端,并且所述盖形螺母还抵在套筒的上下端面上。In order to solve the above-mentioned technical problems, the utility model is realized by the following technical solutions: a sample slotting device for bending element test, comprising a cap nut, a through nut, a washer, a screw rod, a sleeve and a gasket, The sleeve is set as a hollow structure, the structure of the gasket is matched with the cross section of the hollow structure inside the sleeve, and several pairs of horizontal positioning holes penetrating the cylinder wall are opened in the horizontal direction of the sleeve. A vertical positioning hole is opened, a pair of mounting holes are also opened on the gasket, threads are provided at both ends of the screw, the two gaskets are sleeved and installed on the screw, and the top surface of the gasket on the upper part passes through Through core nut and washer locking adjustment, the bottom surface of the gasket located at the lower part is adjusted by through core nut and washer locking, the gasket is placed in the sleeve, and the cap nut is installed on the upper and lower ends of the screw rod, And the cap nut also abuts on the upper and lower end surfaces of the sleeve.
作为优选,所述垫片两侧设置为对称的向外凸起的榫头,所述安装孔开设在凸起的榫头上,所述套筒设置有用于限位榫头的限位凹槽。Preferably, two sides of the gasket are provided with symmetrical outwardly protruding tenons, the mounting holes are opened on the protruding tenons, and the sleeve is provided with a limiting groove for limiting the tenon.
作为优选,所述竖直定位孔的长度方向与垫片上开设的一对安装孔连线的方向相垂直。Preferably, the length direction of the vertical positioning hole is perpendicular to the direction of the connecting line of the pair of mounting holes opened on the gasket.
作为优选,所述套筒由硬质透明材料制成。Preferably, the sleeve is made of hard transparent material.
与现有技术相比,本实用新型的有益之处是:Compared with the prior art, the benefits of the present utility model are:
1、本实用新型解决了传统开槽方法的肉眼粗略观测难以保证弯曲元试样上的两个预留空腔相互平行,精准对位的难题。1. The present utility model solves the problem that the traditional grooving method is difficult to ensure that the two reserved cavities on the bending element sample are parallel to each other and precisely aligned.
2、本实用新型通过保证对试样开槽深度的可控性,能够高效地实现弯曲元件插入物和试样预留空腔的紧密贴合。可调整的刀头外露长度使装置适用于具有不同入样深度的弯曲元件,并且克服了现有开槽方法需反复调整开槽深度,耗时费力的缺点,根据垫片厚度或圆筒壁厚和弯曲元入孔深度可预设刀头长度,精准开凿满足试验要求的弯曲元预留空腔,提高试样制备的效率和成功率。2. By ensuring the controllability of the groove depth of the sample, the present invention can efficiently realize the close fit between the insert of the bending element and the cavity reserved for the sample. The adjustable exposed length of the cutter head makes the device suitable for curved elements with different injection depths, and overcomes the shortcomings of the existing grooving method, which requires repeated adjustment of the grooving depth, which is time-consuming and labor-intensive. The length of the cutter head can be preset for the hole depth of the bending element, and the reserved cavity for the bending element that meets the test requirements can be accurately excavated, so as to improve the efficiency and success rate of sample preparation.
附图说明:Description of drawings:
下面结合附图对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是套筒的结构示意图。Figure 2 is a schematic view of the structure of the sleeve.
图3是垫片与螺杆的安装结构示意图。Figure 3 is a schematic diagram of the installation structure of the gasket and the screw.
图4是垫片的结构示意图。Figure 4 is a schematic diagram of the structure of the gasket.
图5是可拆卸式刻刀的结构示意图。Figure 5 is a schematic view of the structure of the detachable carving knife.
图6是使用本实用新型开槽后试样预留空腔精准对位时的测试结果图。FIG. 6 is a diagram of the test results when the reserved cavity of the sample is precisely aligned after grooving using the present invention.
图7是使用现有技术开槽后试样预留空腔对位不平行时的测试结果图。FIG. 7 is a graph of the test results when the sample reserved cavities are not aligned parallel to each other after grooving using the prior art.
具体实施方式:Detailed ways:
下面结合具体实施方式对本实用新型进行详细描述:Below in conjunction with specific embodiment, the present utility model is described in detail:
如图1至图4所示的一种用于弯曲元试验的试样开槽装置,包括盖形螺母1、通心螺母2、垫圈3、螺杆4、套筒5和垫片6,所述套筒5设置为空心结构,所述垫片6的结构与套筒5内部空心结构的横截面相配合,在套筒5水平方向开设数对贯穿筒壁的水平定位孔51,所述垫片6的中心处开设有竖直定位孔61,所述垫片6上还开设有一对安装孔62,所述螺杆4两端设置有螺纹,两个垫片6套接安装在螺杆4上,并且位于上部的垫片6的顶面上通过通心螺母2、垫圈3锁紧调节,位于下部的垫片6的底面上通过通心螺母2、垫圈3锁紧调节,所述垫圈3套接安装在螺杆4上,所述通心螺母2与螺杆4的两端螺纹连接,所述垫片6置于套筒5内,所述盖形螺母1安装在螺杆4的上下两端,并且所述盖形螺母1还抵在套筒5的上下端面上。As shown in Figures 1 to 4, a sample slotting device for bending element test includes a
作为垫片6的优选设置结构,所述垫片6两侧设置为对称的向外凸起的榫头63,所述安装孔62开设在凸起的榫头63上,所述套筒5设置有用于限位榫头63的限位凹槽52。As a preferred setting structure of the
所述竖直定位孔61的长度方向与垫片6上开设的一对安装孔62连线的方向相垂直,以避免操作人员在竖向开槽时刀具或者手盖形螺母1发生碰撞。The length direction of the
所述套筒5由硬质透明材料制成,以便调整后对有开槽位置标记的试样进行水平对位开槽。The
实施例一:Example 1:
A、在制备好的圆柱体试样上下两端各垫一片垫片6,使试样两端与垫片6重合;A. Place a
B、将两根螺杆4分别垂直插入上、下两个垫片6两侧榫头63的安装孔62中;B. Insert the two
C、在每根螺杆4两端,各套入一个垫圈3和通心螺母2;C. At both ends of each
D、拧紧通心螺母2,使其通过垫圈3和上下垫片6夹紧试样的两端;D. Tighten the through
E、将装夹固定好的试样套入套筒5内;E. Set the clamped sample into the
F、随后在每根插入的螺杆4两端各套入一个盖形螺母1,将其卡在套筒5上拧紧;F. Then insert a
G、根据套筒5的厚度、垫片6的厚度以及实际所用弯曲元件插入物的入样深度确定并调整可拆卸式刻刀中刀头的外露长度水平方向开槽时,刀头的外露长度为套筒厚度与弯曲元件插入物的入样深度之和;垂直方向开槽时,刀头的外露长度为垫片厚度与弯曲元件插入物的入样深度之和;G. Determine and adjust the exposed length of the cutter head in the detachable cutter according to the thickness of the
H、将调好外露刀头73长度的刻刀7分别插入套筒5上的水平定位孔51以及垫片6上的竖直定位孔61中,对试样进行开槽;随着槽深的增加,刀头73的外露长度逐渐减小,当刻刀夹头72外的套壳71紧紧卡在套筒5筒壁或垫片6外侧时,说明槽深已经达到所需深度;最后,在定位孔长度和宽度方向上来回移动刻刀7,直至形成规整的空腔。H. Insert the
实施例二:Embodiment 2:
A、先将一个垫片6通过通心螺母2和垫圈3安装在两根螺杆4上;A. First install a
B、然后置于套筒5内部作为下垫片,放入试样并在试样上放置另一个垫片6作为上垫片;B. Then place the inside of the
C、在每根螺杆4上端,各套入一个垫圈3和通心螺母2;C. At the upper end of each
D、拧紧通心螺母2,使其通过垫圈3和上下垫片6夹紧试样的两端;D. Tighten the through
E、将装夹固定好的试样套入套筒5内;E. Set the clamped sample into the
F、随后在每根插入的螺杆4两端各套入一个盖形螺母1,将其卡在套筒5上拧紧;F. Then insert a
G、根据套筒5的厚度、垫片6的厚度以及实际所用弯曲元件插入物的入样深度确定并调整可拆卸式刻刀中刀头的外露长度水平方向开槽时,刀头的外露长度为套筒厚度与弯曲元件插入物的入样深度之和;垂直方向开槽时,刀头的外露长度为垫片厚度与弯曲元件插入物的入样深度之和;G. Determine and adjust the exposed length of the cutter head in the detachable cutter according to the thickness of the
H、将调好外露刀头73长度的刻刀7分别插入套筒5上的水平定位孔51以及垫片6上的竖直定位孔61中,对试样进行开槽;随着槽深的增加,刀头73的外露长度逐渐减小,当刻刀夹头72外的套壳71紧紧卡在套筒5筒壁或垫片6外侧时,说明槽深已经达到所需深度;最后,在定位孔长度和宽度方向上来回移动刻刀7,直至形成规整的空腔。H. Insert the
本实用新型实现了弯曲元试验中信号发射端和接收端的精准对位并使之共面,从而获取最清晰的接收波形以及准确可靠的波速和试样刚度。该装置和方法既要能够较好地适用于具有不同高度的软岩、水泥稳定类土、高密度融土以及冻土等硬质刚性试样,又要适用于具有不同入样深度的弯曲元件插入物,并应保证试样与弯曲元压电陶瓷双晶片紧密贴合。不但应能在防止试样移动或转动的情况下对其水平和垂直方向精准对位开槽,而且要能够有效降低对试样在内部结构、水分、温度方面的扰动。同时,在很大程度上提高开槽速度,减少试样离开养护环境的时间。The utility model realizes the precise alignment of the signal transmitting end and the receiving end in the bending element test and makes them coplanar, thereby obtaining the clearest receiving waveform, accurate and reliable wave speed and sample stiffness. The device and method should not only be suitable for hard and rigid samples such as soft rock, cement-stabilized soil, high-density thawed soil and frozen soil with different heights, but also suitable for bending elements with different sampling depths. Insert, and should ensure that the sample and the bending element piezoelectric ceramic bimorph closely fit. It should not only be able to accurately align and notch the horizontal and vertical directions of the sample under the condition of preventing the sample from moving or rotating, but also effectively reduce the disturbance to the sample in terms of internal structure, moisture and temperature. At the same time, the grooving speed is greatly improved and the time for the sample to leave the curing environment is reduced.
如图6和图7所示为验证本实用新型方法与传统技术相比产生的有益效果以及在实际应用中的可行性,下面设置一组对照试验,所用试验材料均为含水率为18%的高密度粉质黏土试样,原始试样为直径50mm、高100mm的圆柱体,且进行弯曲元试验时发射端采用的激励信号均为振幅14V、激发频率为2.5kHz的正弦剪切波。As shown in Figure 6 and Figure 7, in order to verify the beneficial effect produced by the method of the present utility model compared with the traditional technology and the feasibility in practical application, a set of control experiments are set up below, and the test materials used are all samples with a moisture content of 18%. High-density silty clay sample, the original sample is a cylinder with a diameter of 50 mm and a height of 100 mm, and the excitation signals used at the transmitting end during the bending element test are all sinusoidal shear waves with an amplitude of 14 V and an excitation frequency of 2.5 kHz.
对照试验中,实验组试样采用本实用新型装置精确对位开槽,其剪切波测试结果如图6所示。In the control experiment, the samples of the experimental group were precisely aligned and slotted by the device of the utility model, and the shear wave test results are shown in Fig. 6 .
对照组试样采用传统技术开槽,未保证试样所开预留空腔平行对位,其剪切波测试结果如图7所示。The samples in the control group were grooved by traditional techniques, and the parallel alignment of the reserved cavities in the samples was not guaranteed. The shear wave test results are shown in Figure 7.
对比可知,实验组测试结果波形稳定,强度高,杂波少,易于判断接受信号的初始到达时间,从而能够准确计算出剪切波在试样中的传播速度并以此确定试样的剪切刚度。然而,使用传统方法开槽且未保证所开预留空腔平行对位的对照组试样,其剪切波测试结果干扰信号多,接收信号杂乱不稳定,难以准确判断出接受波初始到达时间,相同条件下的测试结果与实验组相差甚远。The comparison shows that the test results of the experimental group have stable waveforms, high intensity and less clutter, and it is easy to judge the initial arrival time of the received signal, so that the propagation speed of the shear wave in the sample can be accurately calculated and the shear of the sample can be determined accordingly. stiffness. However, for the control samples that were slotted by the traditional method and did not guarantee the parallel alignment of the reserved cavities, the shear wave test results showed many interference signals, and the received signals were cluttered and unstable, making it difficult to accurately determine the initial arrival time of the received waves. , the test results under the same conditions are far from the experimental group.
需要强调的是:对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。It should be emphasized that it is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential features of the present invention. The utility model. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention.
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