CN212044041U - Porcelain insulator is with forming device - Google Patents

Porcelain insulator is with forming device Download PDF

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Publication number
CN212044041U
CN212044041U CN202020828455.3U CN202020828455U CN212044041U CN 212044041 U CN212044041 U CN 212044041U CN 202020828455 U CN202020828455 U CN 202020828455U CN 212044041 U CN212044041 U CN 212044041U
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block
porcelain insulator
mounting
motor
moving mechanism
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CN202020828455.3U
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Chinese (zh)
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肖波
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Jiangxi Xinghai Electric Porcelain Manufacturing Co ltd
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Jiangxi Xinghai Electric Porcelain Manufacturing Co ltd
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Abstract

The utility model relates to a porcelain insulator production facility technical field, and disclose a forming device for porcelain insulator, solved present porcelain insulator shaping grinding device polish inhomogeneous, make the appearance of porcelain insulator inconsistent, and polish inefficiency, shaping grinding device can not effectual dust removal and blowdown and cause the problem of pollution simultaneously, and it includes the base, one side fixed mounting at base top has the support guard plate, and the top of support guard plate is installed and is removed dust the mechanism, and the middle part of support guard plate is installed and is polished the mechanism, and first moving mechanism and second moving mechanism are installed respectively at the both ends of base top opposite side; this porcelain insulator forming device can evenly effectually polish porcelain insulator, makes porcelain insulator's appearance unanimous, and forming device's the efficient of polishing, and this porcelain insulator forming device can effectually remove dust and blowdown at the in-process of polishing simultaneously to effectual pollution has been reduced.

Description

Porcelain insulator is with forming device
Technical Field
The utility model belongs to the technical field of porcelain insulator production facility, specifically be a forming device for porcelain insulator.
Background
The porcelain insulator is a porcelain insulator applied to a power industry system and is formed by firing natural minerals such as bauxite, kaolin, feldspar and the like serving as main raw materials at high temperature; the electric porcelain insulator has good insulation and mechanical strength, and thus is an important component of power resources.
The surface of the porcelain insulator needs to be polished in the processing process, but the existing porcelain insulator molding and polishing device cannot uniformly polish the porcelain insulator, so that the appearance of the porcelain insulator is inconsistent, the polishing efficiency is low, and meanwhile, the molding and polishing device cannot effectively remove dust and discharge pollution, thereby polluting a processing workshop; therefore, improvements are now needed in view of the current situation.
Disclosure of Invention
To the above situation, for overcoming prior art's defect, the utility model provides a forming device for porcelain insulator, the effectual present porcelain insulator shaping grinding device of having solved polishes inhomogeneously, makes porcelain insulator's appearance inconsistent, and polishes inefficiency, and shaping grinding device can not effectually remove dust and blowdown and cause the problem of pollution simultaneously.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a forming device for porcelain insulator, includes the base, one side fixed mounting at base top has the support guard plate, supports the top of guard plate and installs dust removal mechanism, supports the mid-mounting of guard plate and has grinding machanism, and first moving mechanism and second moving mechanism are installed respectively to the both ends of base top opposite side, and slewing mechanism and fixed establishment are installed respectively at the top of first moving mechanism and second moving mechanism, and the collecting vat has been seted up at the middle part at base top, and the middle part swing joint of base bottom has the blow off pipe.
Preferably, dust removal mechanism includes water tank, inlet tube and sprinkler pipe, and the water tank is installed at the top of supporting the guard plate, advances water piping connection at the top of water tank, and the sprinkler pipe is installed in the lower part at supporting the guard plate top, and the sprinkler pipe is connected with the water tank.
Preferably, the grinding mechanism comprises an adjusting shaft and a grinding tool, the adjusting shaft is movably mounted in the middle of the supporting protection plate, and the grinding tool is movably mounted in the middle of the adjusting shaft.
Preferably, the first moving mechanism and the second moving mechanism both comprise mounting grooves, a first motor, a threaded rod, a moving block and a fixed block, the two mounting grooves are respectively formed in two ends of the top of the base, the first motor is fixedly mounted at one end of the mounting grooves, the threaded rod is movably mounted in the mounting grooves, one end of the threaded rod is fixedly connected with the output end of the first motor, the moving block is in threaded connection with the surface of the threaded rod and movably clamped in the mounting grooves, and the fixed block is fixedly mounted at the top of the moving block.
Preferably, the rotating mechanism comprises a first mounting block, a second motor, a rotating shaft, a first abutting block and a first clamping rubber block, the first mounting block is fixedly mounted at the top of one of the fixing blocks, the second motor is fixedly mounted at one side of the first mounting block, the rotating shaft is movably mounted at the other side of the first mounting block, one end of the rotating shaft is fixedly connected with the output end of the second motor, the first abutting block is fixedly mounted at one side of the rotating shaft, and the first clamping rubber block is fixedly connected at one side of the first abutting block.
Preferably, the fixing mechanism comprises a second mounting block, a threaded shaft, a rotating wheel, a second abutting block and a second clamping rubber block, the second mounting block is fixedly mounted at the top of another fixing block, the threaded shaft is in threaded connection with the middle of the second mounting block, the rotating wheel is fixedly connected with one end of the threaded shaft, the second abutting block is movably connected with the other end of the threaded shaft, and the second clamping rubber block is fixedly connected with one side of the second abutting block.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) during work, the ceramic insulator forming device can uniformly and effectively polish ceramic insulators by arranging the polishing mechanism, the adjusting shaft, the polishing grinding tool, the first moving mechanism, the second moving mechanism, the rotating mechanism, the fixing mechanism, the mounting groove, the first motor, the threaded rod, the moving block and the fixing block, so that the ceramic insulators are consistent in appearance, and the polishing efficiency of the forming device is high; firstly, inserting one end of a porcelain insulator into one end of a rotating mechanism, then adjusting a fixing mechanism to enable the porcelain insulator to be inserted into the other end of the porcelain insulator and tightly clamp and fix the porcelain insulator, then starting a second motor on the rotating mechanism to enable the second motor to drive the porcelain insulator to rotate, then simultaneously starting two first motors to enable two threaded rods to synchronously drive two moving blocks to move, so that two fixing blocks synchronously drive the rotating mechanism and the fixing mechanism to move, the rotating mechanism and the fixing mechanism drive the rotating porcelain insulator to move towards a polishing grinding tool, and the rotating porcelain insulator is polished by the polishing grinding tool;
(2) the ceramic insulator forming device can effectively remove dust and discharge pollution in the polishing process by arranging the dust removing mechanism, the water tank, the water inlet pipe, the sprinkling pipe, the collecting tank and the discharge pipe, so that the pollution is effectively reduced; the in-process of polishing is through the inside water injection of inlet tube to the water tank, and the inside water rethread watering pipe of water tank sprinkles to the porcelain insulator that rotates to polish to remove dust at the in-process of polishing, the sewage of removing dust is concentrated through collecting vat and blow off pipe and is collected the processing.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a portion of the structure of FIG. 1 according to the present invention;
fig. 3 is a schematic view of the present invention in partial cross section in fig. 1;
fig. 4 is a schematic top view of the embodiment of fig. 1;
in the figure: 1. a base; 2. supporting the protection plate; 3. a dust removal mechanism; 301. a water tank; 302. a water inlet pipe; 303. a sprinkler pipe; 4. a polishing mechanism; 401. an adjustment shaft; 402. grinding the grinding tool; 5. a first moving mechanism; 6. a second moving mechanism; 7. a rotating mechanism; 8. a fixing mechanism; 9. collecting tank; 10. a blow-off pipe; 11. mounting grooves; 12. a first motor; 13. a threaded rod; 14. a moving block; 15. and (5) fixing blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Embodiment one, by figure 1, figure 2, figure 3 and figure 4 give, the utility model discloses a base 1, one side fixed mounting at base 1 top has support guard plate 2, dust removal mechanism 3 is installed at the top of support guard plate 2, setting through dust removal mechanism 3, can effectually remove dust, the mid-mounting of support guard plate 2 has grinding machanism 4, first moving mechanism 5 and second moving mechanism 6 are installed respectively to the both ends of base 1 top opposite side, slewing mechanism 7 and fixed establishment 8 are installed respectively to the top of first moving mechanism 5 and second moving mechanism 6, collecting vat 9 has been seted up at the middle part at base 1 top, the middle part swing joint of base 1 bottom has blow off pipe 10, through the setting of collecting vat 9 and blow off pipe 10, can effectually collect impurity of polishing.
Second embodiment, based on the first embodiment, as shown in fig. 2, the dust removing mechanism 3 includes a water tank 301, a water inlet pipe 302 and a water spray pipe 303, the water tank 301 is installed on the top of the supporting and protecting plate 2, the water inlet pipe 302 is connected to the top of the water tank 301, the water spray pipe 303 is installed on the lower portion of the top of the supporting and protecting plate 2, and the water spray pipe 303 is connected to the water tank 301, so that dust can be removed during the grinding process.
Third embodiment, on the basis of the first embodiment, as shown in fig. 2, the grinding mechanism 4 comprises an adjusting shaft 401 and a grinding and grinding tool 402, wherein the adjusting shaft 401 is movably mounted in the middle of the supporting and protecting plate 2, and the grinding and grinding tool 402 is movably mounted in the middle of the adjusting shaft 401, so that grinding and adjustment and replacement can be effectively performed.
Fourth embodiment, on the basis of first embodiment, as shown in fig. 3 and 4, the first moving mechanism 5 and the second moving mechanism 6 each include an installation groove 11, a first motor 12, a threaded rod 13, a moving block 14 and a fixed block 15, the two installation grooves 11 are respectively formed at two ends of the top of the base 1, the first motor 12 is fixedly installed at one end of the installation groove 11, the threaded rod 13 is movably installed inside the installation groove 11, one end of the threaded rod 13 is fixedly connected with an output end of the first motor 12, the moving block 14 is in threaded connection with the surface of the threaded rod 13 and is movably clamped inside the installation groove 11, and the fixed block 15 is fixedly installed at the top of the moving block 14, so that the first embodiment can stably and effectively move.
Fifth embodiment, on the basis of first embodiment, given by fig. 3, slewing mechanism 7 includes first installation piece, the second motor, the pivot, first support piece and first chucking rubber block, first installation piece fixed mounting is at the top of one of them fixed block 15, second motor fixed mounting is in one side of first installation piece, pivot movable mounting is at the opposite side of first installation piece, and the one end of pivot is fixed with the output end of second motor and is connected, first support piece fixed mounting is in one side of pivot, first chucking rubber block fixed connection is in one side of first support piece to can effectually drive porcelain insulator and rotate.
Sixth embodiment, on the basis of first embodiment, given by fig. 3, fixed establishment 8 includes the second installation piece, the threaded shaft, the runner, the second supports piece and second chucking rubber piece, second installation piece fixed mounting is at the top of another fixed block 15 wherein, threaded shaft threaded connection is in the middle part of second installation piece, runner fixed connection is in the one end of threaded shaft, the second supports piece swing joint at the other end of threaded shaft, second chucking rubber piece fixed connection is in one side of second support piece to can be effectual carry out the chucking to porcelain insulator and fix.
In this embodiment: the first motor 12 and the second motor are respectively an XD-4M25GN-C type positive and negative rotation motor and a 6D300GU-C type speed regulating motor.
The working principle is as follows: firstly, inserting one end of a porcelain insulator into one end of a rotating mechanism 7, then adjusting a fixing mechanism 8 to enable the porcelain insulator to be inserted into the other end of the porcelain insulator and to be clamped and fixed, then starting a second motor on the rotating mechanism 7 to enable the second motor to drive the porcelain insulator to rotate, then simultaneously starting two first motors 12 to enable two threaded rods 13 to synchronously drive two moving blocks 14 to move, so that two fixing blocks 15 synchronously drive the rotating mechanism 7 and the fixing mechanism 8 to move, and the rotating mechanism 7 and the fixing mechanism 8 drive the rotating porcelain insulator to move towards a polishing grinding tool 402, so that the rotating porcelain insulator is polished by the polishing grinding tool 402; the in-process of polishing is through inlet tube 302 to the inside water injection of water tank 301, and the inside water rethread sprinkler pipe 303 of water tank 301 is to rotating the porcelain insulator of polishing and watering to remove dust at the in-process of polishing, the sewage of removing dust is concentrated through collecting vat 9 and blow off pipe 10 and is collected the processing.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a forming device for porcelain insulator, includes base (1), its characterized in that: one side fixed mounting at base (1) top has support guard plate (2), dust removal mechanism (3) are installed at the top of support guard plate (2), the mid-mounting that supports guard plate (2) has grinding machanism (4), first moving mechanism (5) and second moving mechanism (6) are installed respectively to the both ends of base (1) top opposite side, slewing mechanism (7) and fixed establishment (8) are installed respectively to the top of first moving mechanism (5) and second moving mechanism (6), collecting vat (9) have been seted up at the middle part at base (1) top, the middle part swing joint of base (1) bottom has blow off pipe (10).
2. The porcelain insulator molding apparatus according to claim 1, wherein: dust removal mechanism (3) include water tank (301), inlet tube (302) and sprinkler pipe (303), and the top at support guard plate (2) is installed in water tank (301), and the top at water tank (301) is connected in inlet tube (302), and the lower part at support guard plate (2) top is installed in sprinkler pipe (303), and sprinkler pipe (303) are connected with water tank (301).
3. The porcelain insulator molding apparatus according to claim 1, wherein: the polishing mechanism (4) comprises an adjusting shaft (401) and a polishing grinding tool (402), the adjusting shaft (401) is movably mounted in the middle of the supporting protection plate (2), and the polishing grinding tool (402) is movably mounted in the middle of the adjusting shaft (401).
4. The porcelain insulator molding apparatus according to claim 1, wherein: first moving mechanism (5) and second moving mechanism (6) all include mounting groove (11), first motor (12), threaded rod (13), movable block (14) and fixed block (15), two mounting grooves (11) are seted up respectively at the both ends at base (1) top, first motor (12) fixed mounting is in the one end of mounting groove (11), threaded rod (13) movable mounting is in the inside of mounting groove (11), and the one end of threaded rod (13) is connected with the output stationary phase of first motor (12), movable block (14) threaded connection is on the surface of threaded rod (13) and the inside of activity joint in mounting groove (11), fixed block (15) fixed mounting is at the top of movable block (14).
5. The porcelain insulator molding apparatus according to claim 1, wherein: the rotating mechanism (7) comprises a first mounting block, a second motor, a rotating shaft, a first supporting block and a first clamping rubber block, the first mounting block is fixedly mounted at the top of one of the fixing blocks (15), the second motor is fixedly mounted at one side of the first mounting block, the rotating shaft is movably mounted at the other side of the first mounting block, one end of the rotating shaft is fixedly connected with the output end of the second motor, the first supporting block is fixedly mounted at one side of the rotating shaft, and the first clamping rubber block is fixedly connected at one side of the first supporting block.
6. The porcelain insulator molding apparatus according to claim 1, wherein: the fixing mechanism (8) comprises a second mounting block, a threaded shaft, a rotating wheel, a second abutting block and a second clamping rubber block, the second mounting block is fixedly mounted at the top of another fixing block (15), the threaded shaft is in threaded connection with the middle of the second mounting block, the rotating wheel is fixedly connected with one end of the threaded shaft, the second abutting block is movably connected with the other end of the threaded shaft, and the second clamping rubber block is fixedly connected with one side of the second abutting block.
CN202020828455.3U 2020-05-18 2020-05-18 Porcelain insulator is with forming device Active CN212044041U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020828455.3U CN212044041U (en) 2020-05-18 2020-05-18 Porcelain insulator is with forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020828455.3U CN212044041U (en) 2020-05-18 2020-05-18 Porcelain insulator is with forming device

Publications (1)

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CN212044041U true CN212044041U (en) 2020-12-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113459308A (en) * 2021-07-06 2021-10-01 安徽森通建设工程有限公司 Avoid vitrolite cutting device of raise dust
CN114055296A (en) * 2021-11-30 2022-02-18 江西新龙电瓷电器制造有限公司 Grinding wheel for processing porcelain insulator and grinding method thereof
CN114083360A (en) * 2021-12-02 2022-02-25 江西省星海电瓷制造有限公司 Composite grinding equipment for porcelain insulator and grinding method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113459308A (en) * 2021-07-06 2021-10-01 安徽森通建设工程有限公司 Avoid vitrolite cutting device of raise dust
CN114055296A (en) * 2021-11-30 2022-02-18 江西新龙电瓷电器制造有限公司 Grinding wheel for processing porcelain insulator and grinding method thereof
CN114055296B (en) * 2021-11-30 2023-03-03 江西新龙电瓷电器制造有限公司 Grinding wheel for processing porcelain insulator and grinding method thereof
CN114083360A (en) * 2021-12-02 2022-02-25 江西省星海电瓷制造有限公司 Composite grinding equipment for porcelain insulator and grinding method thereof

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