CN212043039U - Special-shaped iron sheet welding equipment - Google Patents
Special-shaped iron sheet welding equipment Download PDFInfo
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- CN212043039U CN212043039U CN202020028426.9U CN202020028426U CN212043039U CN 212043039 U CN212043039 U CN 212043039U CN 202020028426 U CN202020028426 U CN 202020028426U CN 212043039 U CN212043039 U CN 212043039U
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Abstract
The utility model provides a special-shaped iron sheet welding device, which comprises a frame, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head; the lifting mechanism is fixedly arranged at the top of the rack; the welding head can move horizontally and rotate at multiple angles and is arranged at the movable end of the lifting mechanism to move up and down; the tool fixing mechanism is horizontally movably arranged at the bottom of the rack; and the tin feeding mechanism is fixedly arranged on the rack and is used for conveying soldering tin required by the welding of the iron sheets. The special-shaped iron sheets are welded through the matched movement of each movement mechanism, the welding consistency can be ensured only by controlling the movement track of the tool fixing mechanism, and the stirring performance of the welding qualified rate is small; the equipment has low requirement on the welding technical level of an operator, is simple to operate and convenient to use, and greatly improves the production efficiency and the production benefit of production enterprises.
Description
Technical Field
The utility model relates to the technical field of welding equipment; in particular to special-shaped iron sheet welding equipment.
Background
The existing special-shaped iron sheet welding can adopt manual welding due to the fact that the angle and the space of the iron sheet are narrow, operators have high requirements on welding skills and technology, long-time training is needed for work, appearance consistency is poor after welding, the whole welding time is long, and more welding personnel can complete rated work. Moreover, the welding quality is greatly influenced by artificial factors, and the production efficiency and the production benefit of production enterprises are directly influenced by the welding qualification rate; however, the yield is greatly related to the welding technology of welding personnel, which means that the quality of the special-shaped iron sheet parts of enterprises cannot be reliably guaranteed. Moreover, welding belongs to the occupation that danger coefficient is higher, and soldering tin is heated to volatilize and can partly enter welding personnel's respiratory track in the iron sheet in-process, and the continuous accumulation in the past can cause irreparable harm to welding personnel's health in the long term.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the special-shaped iron sheet welding equipment is provided, and mechanized special-shaped iron sheet welding is realized.
In order to solve the technical problem, the utility model discloses a technical scheme be: the special-shaped iron sheet welding equipment comprises a rack, a tin conveying mechanism, a lifting mechanism, a tool fixing mechanism and a welding head;
the lifting mechanism is fixedly arranged at the top of the rack;
the welding head can move horizontally and rotate at multiple angles and is arranged at the movable end of the lifting mechanism to move up and down;
the tool fixing mechanism is horizontally movably arranged at the bottom of the rack;
and the tin feeding mechanism is fixedly arranged on the rack and is used for conveying soldering tin required by the welding of the iron sheets.
Further, the lifting mechanism comprises a lifting cylinder;
and a fixing mechanism for fixing the welding head is arranged on the movable end of the lifting cylinder.
Further, the tool fixing mechanism comprises a first air cylinder, a second air cylinder and a tool table;
the fixed end of the first air cylinder is fixed on the rack;
the movable end of the first air cylinder is fixedly connected with the fixed end of the second air cylinder;
the bottom of the tool table is fixedly arranged on the movable end of the second cylinder;
the action direction of the movable end of the first air cylinder is perpendicular to the action direction of the movable end of the second air cylinder, and the action directions are parallel to the horizontal plane.
Furthermore, the device also comprises a positioning block;
the positioning block is fixedly arranged on the upper surface of the tool table;
and the positioning block is provided with an imitated groove matched with the shape of the workpiece to be processed with the iron sheet.
Further, a strong magnet is arranged on the tool table;
the strong magnet is used for adsorbing and fixing the workpiece of the iron sheet to be treated.
Further, the cleaning box is also included;
the cleaning box is fixedly arranged on the tool table;
the cleaning box is used for cleaning the welding head.
Further, the tin feeding mechanism comprises a tin feeding cylinder, a first connecting rod, a second connecting rod and a tin outlet;
the fixed end of the tin feeding cylinder is fixedly arranged on the rack;
the action direction of the working end of the tin feeding cylinder is parallel to the horizontal plane and faces the welding head;
one end of the first connecting rod is rotatably connected with the movable end of the tin feeding cylinder, and the rotating axis is parallel to the action direction of the movable end of the tin feeding cylinder;
the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the rotating axis is vertical to the horizontal plane;
the other end of the second connecting rod is rotatably connected with the tin outlet, and the rotating axis is vertical to the horizontal plane.
Further, fixing grooves are respectively formed in the positions, corresponding to the tin feeding mechanism and the lifting mechanism, of the rack;
the fixing groove is used for fixing the tin feeding mechanism and the lifting mechanism;
the fixed groove is provided with a preset length in the direction of the height of the rack and used for adjusting the fixed height of the tin feeding mechanism and the fixed height of the lifting mechanism on the rack.
The beneficial effects of the utility model reside in that: the utility model provides a special-shaped iron sheet welding device, which comprises a frame, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head; the welding head is moved along the Z-axis direction of the rack by a lifting mechanism; the tool fixing mechanism moves at the bottom of the rack to realize movement along the X-axis and Y-axis directions of the rack. Realize welding special-shaped iron sheet through each motion mechanism's cooperation motion, just can guarantee welded uniformity as long as control frock fixed establishment's motion trail, welded process is accomplished by equipment by oneself, can guarantee that the stirring of welded qualification rate is less, and as long as adjust the motion trail of welding process bonding tool and the adaptation degree of iron sheet appearance, just can guarantee that welded qualification rate is in higher value, and this equipment is not high to operator's welding technique level requirement, and is simple in operation, high durability and convenient use, production efficiency and the productivity effect of manufacturing enterprise have been improved greatly.
Drawings
Fig. 1 is a first structural diagram of a special-shaped iron sheet welding device according to an embodiment of the present invention;
fig. 2 is a second structural diagram of the special-shaped iron sheet welding device according to the embodiment of the present invention;
fig. 3 is a front view of the special-shaped iron sheet welding device according to the embodiment of the present invention;
fig. 4 is a side view of the special-shaped iron sheet welding device according to the embodiment of the present invention;
description of reference numerals:
1. a frame; 2. a welding head; 3. a lifting cylinder; 4. a first cylinder; 5. a second cylinder; 6. a tooling table; 7. positioning blocks; 8. cleaning the box; 9. a tin feeding cylinder; 10. a first link; 11. a second link; 12. a tin outlet; 13. the switch is started by two hands; 14. an emergency stop button.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 4, the welding equipment for the special-shaped iron sheet comprises a frame, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head;
the lifting mechanism is fixedly arranged at the top of the rack;
the welding head can move horizontally and rotate at multiple angles and is arranged at the movable end of the lifting mechanism to move up and down;
the tool fixing mechanism is horizontally movably arranged at the bottom of the rack;
and the tin feeding mechanism is fixedly arranged on the rack and is used for conveying soldering tin required by the welding of the iron sheets.
The cooperation of all systems of the equipment realizes cooperative operation through the programmable controller. The programmable controller controls the cooperative operation among the systems of the equipment, which belongs to the mature prior art, and therefore, the detailed description thereof is omitted.
From the above description, the beneficial effects of the present invention are: the utility model provides a special-shaped iron sheet welding device, which comprises a frame, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head; the welding head is moved along the Z-axis direction of the rack by a lifting mechanism; the tool fixing mechanism moves at the bottom of the rack to realize movement along the X-axis and Y-axis directions of the rack. Realize welding special-shaped iron sheet through each motion mechanism's cooperation motion, just can guarantee welded uniformity as long as control frock fixed establishment's motion trail, welded process is accomplished by equipment by oneself, can guarantee that the stirring of welded qualification rate is less, and as long as adjust the motion trail of welding process bonding tool and the adaptation degree of iron sheet appearance, just can guarantee that welded qualification rate is in higher value, and this equipment is not high to operator's welding technique level requirement, and is simple in operation, high durability and convenient use, production efficiency and the productivity effect of manufacturing enterprise have been improved greatly.
Further, the lifting mechanism comprises a lifting cylinder;
and a fixing mechanism for fixing the welding head is arranged on the movable end of the lifting cylinder.
As can be seen from the above description, the lifting cylinder has the characteristics of quick action, high precision, convenient operation and the like.
Further, the tool fixing mechanism comprises a first air cylinder, a second air cylinder and a tool table;
the fixed end of the first air cylinder is fixed on the rack;
the movable end of the first air cylinder is fixedly connected with the fixed end of the second air cylinder;
the bottom of the tool table is fixedly arranged on the movable end of the second cylinder;
the action direction of the movable end of the first air cylinder is perpendicular to the action direction of the movable end of the second air cylinder, and the action directions are parallel to the horizontal plane.
According to the description, the tool table moves on the horizontal plane through the matching action of the two groups of cylinders, so that the purpose of welding the special-shaped iron sheet is achieved.
Furthermore, the device also comprises a positioning block;
the positioning block is fixedly arranged on the upper surface of the tool table;
and the positioning block is provided with an imitated groove matched with the shape of the workpiece to be processed with the iron sheet.
According to the description, the positioning block can position the part of the iron sheet to be welded, so that the reliability of the welding position is ensured; the design of the profile groove can realize quick positioning, shorten the positioning time and improve the working efficiency.
Further, a strong magnet is arranged on the tool table;
the strong magnet is used for adsorbing and fixing the workpiece of the iron sheet to be treated.
According to the description, the parts of the iron sheets are fixed by the strong magnets, so that the parts cannot be displaced in the welding process of the iron sheets, and the welding quality is ensured.
Further, the cleaning box is also included;
the cleaning box is fixedly arranged on the tool table;
the cleaning box is used for cleaning the welding head.
As can be seen from the above description, when an operator finds that the welding head has dirt, the cleaning box is started to clean the welding head, and the cleaning degree of the welding head directly influences the welding quality of the iron sheet.
Further, the tin feeding mechanism comprises a tin feeding cylinder, a first connecting rod, a second connecting rod and a tin outlet;
the fixed end of the tin feeding cylinder is fixedly arranged on the rack;
the action direction of the working end of the tin feeding cylinder is parallel to the horizontal plane and faces the welding head;
one end of the first connecting rod is rotatably connected with the movable end of the tin feeding cylinder, and the rotating axis is parallel to the action direction of the movable end of the tin feeding cylinder;
the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the rotating axis is vertical to the horizontal plane;
the other end of the second connecting rod is rotatably connected with the tin outlet, and the rotating axis is vertical to the horizontal plane.
According to the description, the tin outlet angle of the tin outlet can be adjusted and the distance between the tin outlet and the welding head can be controlled by the adjusting mechanism formed by combining the tin feeding cylinder, the first connecting rod and the second connecting rod.
Further, fixing grooves are respectively formed in the positions, corresponding to the tin feeding mechanism and the lifting mechanism, of the rack;
the fixing groove is used for fixing the tin feeding mechanism and the lifting mechanism;
the fixed groove is provided with a preset length in the direction of the height of the rack and used for adjusting the fixed height of the tin feeding mechanism and the fixed height of the lifting mechanism on the rack.
As can be seen from the above description, the arrangement of the fixing grooves realizes the specific height required for installation, and ensures that the equipment has good adaptability.
Furthermore, the device also comprises a double-hand starting switch and an emergency stop button;
the double-hand starting switch is used for starting and stopping the equipment to work;
the emergency stop button is used for stopping the equipment in an emergency.
According to the description, the setting of the double-hand starting switch ensures that the equipment can be started only by pressing the switch by both hands of an operator at the same time, and ensures that no hand of the operator is in the equipment working area when the equipment is started, so that the purpose of safe production is achieved.
Referring to fig. 1 to 4, a first embodiment of the present invention is:
the special-shaped iron sheet welding equipment comprises a rack 1, a tin conveying mechanism, a lifting mechanism, a tool fixing mechanism and a welding head 2;
the lifting mechanism is fixedly arranged at the top of the rack 1;
the welding head 2 is fixedly arranged at the movable end of the lifting mechanism to move up and down;
the tool fixing mechanism is horizontally movably arranged at the bottom of the rack 1;
but send tin mechanism horizontal migration and multi-angle pivoted setting in frame 1 for required soldering tin when conveying iron sheet welding.
Referring to fig. 1, 3 and 4, specifically, the lifting mechanism includes a lifting cylinder 3;
and a fixing mechanism for fixing the welding head is arranged on the movable end of the lifting cylinder 3.
Specifically, the fixing mechanism is a ring adapted to the body of the welding head 2, and the ring and the body of the welding head 2 are fixed by screws.
Referring to fig. 1, 3 and 4, specifically, the fixture fixing mechanism includes a first cylinder 4, a second cylinder 5 and a fixture table 6;
the fixed end of the first air cylinder 4 is fixed on the frame 1;
the movable end of the first air cylinder 4 is fixedly connected with the fixed end of the second air cylinder 5;
the bottom of the tooling table 6 is fixedly arranged on the movable end of the second cylinder 5;
the action direction of the movable end of the first air cylinder 4 is perpendicular to the action direction of the movable end of the second air cylinder 5, and the action directions are parallel to the horizontal plane.
The fixed end of the first air cylinder 4 is fixed on the frame 1 through the matching of a bolt and a nut; the movable end of the first air cylinder 4 is fixedly connected with the fixed end of the second air cylinder 5 through the matching of a bolt and a nut; the bottom of the tooling table 6 is fixedly connected with the movable end of the second air cylinder 5 through a screw.
Referring to fig. 1, 3 and 4, in particular, the positioning device further includes a positioning block 7;
the positioning block 7 is fixedly arranged on the upper surface of the tooling table 6;
and the positioning block 7 is provided with an imitated groove matched with the shape of the workpiece to be processed with the iron sheet.
The positioning block 7 is fixedly connected with the upper surface of the tool table 6 through a screw.
The positioning block 7 can be adjusted and replaced according to the external dimensions of the parts to be iron sheets.
Referring to fig. 1, 3 and 4, specifically, a strong magnet is arranged on the tooling table 6;
the strong magnet is used for adsorbing and fixing the workpiece of the iron sheet to be treated.
Referring to fig. 1, 3 and 4, specifically, the tin feeding mechanism includes a tin feeding cylinder 9, a first connecting rod 10, a second connecting rod 11 and a tin outlet 12;
the fixed end of the tin feeding cylinder 9 is fixedly arranged on the frame 1;
the action direction of the working end of the tin feeding cylinder 9 is parallel to the horizontal plane and faces the welding head 2;
one end of the first connecting rod 10 is rotatably connected with the movable end of the tin feeding cylinder 9, and the rotating axis is parallel to the action direction of the movable end of the tin feeding cylinder 9;
the other end of the first connecting rod 10 is rotatably connected with one end of the second connecting rod 11, and the rotating axis is vertical to the horizontal plane;
the other end of the second connecting rod 11 is rotatably connected with the tin outlet 12, and the rotating axis is vertical to the horizontal plane.
Wherein the rotating parts are rotatably connected through rotating pins.
Referring to fig. 2, specifically, fixing grooves are respectively formed in positions of the rack 1 corresponding to the tin feeding mechanism and the lifting mechanism;
the fixing groove is used for fixing the tin feeding mechanism and the lifting mechanism;
the fixed groove is provided with a preset length in the direction of the height of the rack 1, and is used for adjusting the fixed height of the tin feeding mechanism and the fixed height of the lifting mechanism on the rack 1.
The width of the fixing groove is matched with the diameter of a bolt for fixing the tin feeding mechanism and the lifting mechanism.
Referring to fig. 1, 3 and 4, in particular, a two-hand start switch 13 and an emergency stop button 14 are further included;
the double-hand starting switch 13 is used for starting and stopping the equipment to work;
the emergency stop button 14 is used for stopping the operation of the equipment in an emergency.
Wherein, the two-hand starting switch 13 and the emergency stop button 14 are electrically connected with the control system of the equipment.
Referring to fig. 1, fig. 3 and fig. 4, a second embodiment of the present invention is: the cleaning box 8 is also included on the basis of the embodiment 1;
the cleaning box 8 is fixedly arranged on the tool table 6;
the cleaning box 8 is used for cleaning the welding head 2.
To sum up, the special-shaped iron sheet welding equipment provided by the utility model comprises a frame, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head; the welding head is moved along the Z-axis direction of the rack through a lifting cylinder; the tool fixing mechanism realizes the movement of the tool table along the X-axis and Y-axis directions of the rack through the cooperative motion of the first cylinder and the second cylinder. Further, this equipment still is equipped with the washing box, and after operating personnel found there is the filth on the welding head, start to wash the box and clean the welding head, welding quality when guaranteeing the iron sheet. This equipment realizes welding special-shaped iron sheet through the cooperation motion of each motion, just can guarantee welded uniformity as long as control frock fixed establishment's motion trail, welded process is accomplished by equipment by oneself, can guarantee that the stirring of welded qualification rate is less, and as long as adjust the motion trail of welding process bonding tool and the adaptation degree of iron sheet appearance, just can guarantee that welded qualification rate is in higher value, and this equipment is not high to operator's welding technique level requirement, and is simple in operation, high durability and convenient use, and the production efficiency and the productivity effect of manufacturing enterprise have been improved greatly.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (8)
1. The special-shaped iron sheet welding equipment is characterized by comprising a rack, a tin feeding mechanism, a lifting mechanism, a tool fixing mechanism and a welding head;
the lifting mechanism is fixedly arranged at the top of the rack;
the welding head can move horizontally and rotate at multiple angles and is arranged at the movable end of the lifting mechanism to move up and down;
the tool fixing mechanism is horizontally movably arranged at the bottom of the rack;
and the tin feeding mechanism is fixedly arranged on the rack and is used for conveying soldering tin required by the welding of the iron sheets.
2. The special-shaped iron sheet welding apparatus according to claim 1, wherein said lifting mechanism includes a lifting cylinder;
and a fixing mechanism for fixing the welding head is arranged on the movable end of the lifting cylinder.
3. The special-shaped iron sheet welding equipment according to claim 1, wherein the tooling fixing mechanism comprises a first cylinder, a second cylinder and a tooling table;
the fixed end of the first air cylinder is fixed on the rack;
the movable end of the first air cylinder is fixedly connected with the fixed end of the second air cylinder;
the bottom of the tool table is fixedly arranged on the movable end of the second cylinder;
the action direction of the movable end of the first air cylinder is perpendicular to the action direction of the movable end of the second air cylinder, and the action directions are parallel to the horizontal plane.
4. The special-shaped iron sheet welding equipment according to claim 3, further comprising a positioning block;
the positioning block is fixedly arranged on the upper surface of the tool table;
and the positioning block is provided with an imitated groove matched with the shape of the workpiece to be processed with the iron sheet.
5. The special-shaped iron sheet welding equipment according to claim 3, wherein a strong magnet is arranged on the tooling table;
the strong magnet is used for adsorbing and fixing the workpiece of the iron sheet to be treated.
6. The special-shaped iron sheet welding apparatus according to claim 3, further comprising a cleaning box;
the cleaning box is fixedly arranged on the tool table;
the cleaning box is used for cleaning the welding head.
7. The special-shaped iron sheet welding equipment according to claim 1, wherein the tin feeding mechanism comprises a tin feeding cylinder, a first connecting rod, a second connecting rod and a tin outlet;
the fixed end of the tin feeding cylinder is fixedly arranged on the rack;
the action direction of the working end of the tin feeding cylinder is parallel to the horizontal plane and faces the welding head;
one end of the first connecting rod is rotatably connected with the movable end of the tin feeding cylinder, and the rotating axis is parallel to the action direction of the movable end of the tin feeding cylinder;
the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the rotating axis is vertical to the horizontal plane;
the other end of the second connecting rod is rotatably connected with the tin outlet, and the rotating axis is vertical to the horizontal plane.
8. The special-shaped iron sheet welding equipment according to claim 1, wherein fixing grooves are respectively formed in positions, corresponding to the tin feeding mechanism and the lifting mechanism, on the rack;
the fixing groove is used for fixing the tin feeding mechanism and the lifting mechanism;
the fixed groove is provided with a preset length in the direction of the height of the rack and used for adjusting the fixed height of the tin feeding mechanism and the fixed height of the lifting mechanism on the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020028426.9U CN212043039U (en) | 2020-01-07 | 2020-01-07 | Special-shaped iron sheet welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020028426.9U CN212043039U (en) | 2020-01-07 | 2020-01-07 | Special-shaped iron sheet welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212043039U true CN212043039U (en) | 2020-12-01 |
Family
ID=73536264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020028426.9U Active CN212043039U (en) | 2020-01-07 | 2020-01-07 | Special-shaped iron sheet welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212043039U (en) |
-
2020
- 2020-01-07 CN CN202020028426.9U patent/CN212043039U/en active Active
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