CN212040429U - A stirring device for enamel reaction kettle - Google Patents
A stirring device for enamel reaction kettle Download PDFInfo
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- CN212040429U CN212040429U CN202020452851.0U CN202020452851U CN212040429U CN 212040429 U CN212040429 U CN 212040429U CN 202020452851 U CN202020452851 U CN 202020452851U CN 212040429 U CN212040429 U CN 212040429U
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- 238000003756 stirring Methods 0.000 title claims abstract description 77
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- 238000006243 chemical reaction Methods 0.000 title abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000005485 electric heating Methods 0.000 claims abstract description 8
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- 239000010439 graphite Substances 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
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- 230000005540 biological transmission Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Abstract
本实用新型涉及搪瓷反应釜技术领域,具体涉及一种用于搪瓷反应釜的搅拌装置,包括釜体、釜盖、进料口、驱动杆、驱动电机、传动座、搅拌轴、螺旋叶片、驱动机构、升降机构,升降机构包括导向柱、升降板、举升气缸。本实用新型的有益效果:通过升降机构驱动驱动电机竖直移动,使驱动杆竖直移动,进而使螺旋叶片能够竖直移动,从而使螺旋叶片的搅拌范围能够上下调整,降低了搅拌的盲区,设置搅拌桨,能够进行水平面的搅拌,与螺旋叶片配合,从而达到高质量的搅拌,设置蒸汽流通口,外部蒸汽产生设备能够将蒸汽输送至釜体内,这样在需要进行高温反应搅拌时,提高搅拌质量,设置电加热套,实现对釜体内温度的高精度调整。
The utility model relates to the technical field of enamel reaction kettles, in particular to a stirring device for enamel reaction kettles, comprising a kettle body, a kettle cover, a feeding port, a driving rod, a driving motor, a transmission seat, a stirring shaft, a spiral blade, a Mechanism, lifting mechanism, the lifting mechanism includes a guide column, a lifting plate, and a lifting cylinder. The beneficial effects of the utility model are as follows: the driving motor is driven to move vertically by the lifting mechanism, so that the driving rod can move vertically, thereby enabling the helical blade to move vertically, so that the stirring range of the helical blade can be adjusted up and down, and the blind area of stirring is reduced. The stirring paddle is set to perform horizontal stirring and cooperate with the spiral blades to achieve high-quality stirring. The steam flow port is set, and the external steam generating equipment can transport the steam into the kettle, so that when high temperature reaction stirring is required, the stirring can be improved. To improve the quality of the kettle, set the electric heating jacket to achieve high-precision adjustment of the temperature in the kettle.
Description
技术领域technical field
本实用新型涉及搪瓷反应釜技术领域,具体涉及一种用于搪瓷反应釜的搅拌装置。The utility model relates to the technical field of enamel reaction kettles, in particular to a stirring device used for enamel reaction kettles.
背景技术Background technique
搪瓷反应釜是将含高二氧化硅的玻璃,衬在钢制容器的内表面,经高温灼烧而牢固地附着于金属表面上成为复合材料制品。搪瓷反应釜是化工行业不可缺少的防腐设备,其具有优良的耐腐蚀性能和良好的加工性能,广泛应用于染料、农药、医药、有机合成、材料合成等行业生产过程单元中的合成反应、蒸发浓缩等阶段。The enamel reaction kettle is a composite product made by lining the inner surface of a steel container with glass containing high silica, and then burning it at a high temperature to firmly adhere to the metal surface. Enamel reactor is an indispensable anti-corrosion equipment in the chemical industry. It has excellent corrosion resistance and good processing performance. It is widely used in the synthesis reaction and evaporation in the production process units of dyes, pesticides, medicine, organic synthesis, material synthesis and other industries. stage of concentration.
现有技术中如中国专利号CN201821802032.3公开了一种用于搪瓷反应釜的搅拌装置,属于搪瓷反应釜技术领域,包括釜体,所述釜体上方盖合有釜盖,釜盖上设置有驱动电机,驱动电机的输出端连接有搅拌装置,所述搅拌装置包括与驱动电机输出端连接的搅拌杆,搅拌杆的底部设置有搅拌腔,搅拌腔内设置有搅拌电机,搅拌电机的输出端通过转向机构连接有搅拌棒;所述搅拌棒的转动方向与搅拌杆的转动方向垂直。本实用新型是专为搅拌搪瓷反应釜釜体内反应物设计而成,本专利不仅能在水平面内搅拌反应物,还创新性的增设了竖直面搅拌反应物,搅拌周期短,搅拌效果好,可以更好的协助反应物进行化学反应。In the prior art, for example, Chinese Patent No. CN201821802032.3 discloses a stirring device for an enamel reaction kettle, which belongs to the technical field of enamel reaction kettles, and includes a kettle body. There is a driving motor, and a stirring device is connected to the output end of the driving motor. The stirring device includes a stirring rod connected to the output end of the driving motor. The end is connected with a stirring rod through a steering mechanism; the rotation direction of the stirring rod is perpendicular to the rotation direction of the stirring rod. The utility model is specially designed for stirring the reactants in the enamel reaction kettle. The patent can not only stir the reactants in the horizontal plane, but also innovatively adds the vertical plane to stir the reactants. The stirring period is short and the stirring effect is good. It can better assist the reactants to carry out chemical reactions.
上述现有技术中的搪瓷反应釜采用螺旋搅拌片(本申请称为螺旋叶片)来对待反应的物质进行竖直面的搅拌,提高搅拌质量和效率,但是当待反应的位置量较多时,螺旋搅拌片的搅拌范围比较单一,导致产生了一定的搅拌盲区,因此现有技术仍具有一定的改进空间。The enamel reaction kettle in the above-mentioned prior art adopts a spiral stirring blade (referred to as a spiral blade in the present application) to carry out the stirring of the material to be reacted on the vertical plane, so as to improve the stirring quality and efficiency, but when the amount of the position to be reacted is many, the spiral The stirring range of the stirring blade is relatively simple, resulting in a certain stirring blind area, so the existing technology still has a certain room for improvement.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中存在的问题,提供一种用于搪瓷反应釜的搅拌装置,它可以实现至少一定程度上解决现有技术的问题。The purpose of this utility model is to overcome the problems existing in the prior art, and to provide a stirring device for an enamel reaction kettle, which can solve the problems of the prior art at least to a certain extent.
为实现上述技术目的,达到上述技术效果,本实用新型是通过以下技术方案实现的:In order to realize the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:
一种用于搪瓷反应釜的搅拌装置,包括反应釜的釜体,所述釜体上设有釜盖,所述釜盖上设有进料口,其上还竖直滑配穿设有驱动杆,所述驱动杆由安装在釜盖上的驱动电机驱动转动,其下端延伸至所述釜体内且设有传动座,所述传动座水平相对两侧外壁上各水平转动连接有搅拌轴,两个所述搅拌轴远离传动座一端向釜体径向外侧延伸,且其上各设有螺旋叶片,两个所述螺旋叶片分别定义为正向螺旋叶片、反向螺旋叶片,两个所述搅拌轴由驱动机构驱动其转动且两者的转动方向相反,所述驱动电机由升降机构驱动其竖直移动,使两个所述螺旋叶片的搅拌高度进行调整,所述升降机构包括四个竖直设于釜盖顶面上的导向柱,四个所述导向柱上共同水平滑配套装有升降板,所述升降板由安装在釜盖上的举升气缸驱动其竖直移动,所述驱动电机竖直安装在升降板上,所述举升气缸动作时,驱动所述驱动电机竖直移动,使两个所述螺旋叶片的搅拌高度进行调整。A stirring device for an enamel reaction kettle, comprising a kettle body of the reaction kettle, a kettle cover is arranged on the kettle body, a feeding port is arranged on the kettle cover, and a drive is also vertically slidably fitted on the kettle body. The driving rod is driven and rotated by a driving motor installed on the kettle cover, and the lower end of the driving rod extends into the kettle body and is provided with a transmission seat, and the outer walls of the horizontal opposite sides of the transmission seat are horizontally connected with stirring shafts. One end of the two stirring shafts away from the transmission base extends to the radially outer side of the kettle body, and each of them is provided with a spiral blade. The two spiral blades are respectively defined as a forward spiral blade and a reverse spiral blade. The stirring shaft is driven by the driving mechanism to rotate and the rotation directions of the two are opposite. The driving motor is driven by the lifting mechanism to move vertically, so that the stirring height of the two spiral blades can be adjusted. The lifting mechanism includes four vertical movements. The guide column is directly arranged on the top surface of the kettle cover, and the four guide columns are jointly equipped with a lifting plate that is horizontally slidable. The lifting plate is driven by a lifting cylinder installed on the kettle cover to move vertically. The driving motor is vertically installed on the lifting plate, and when the lifting cylinder is actuated, the driving motor is driven to move vertically, so that the stirring height of the two spiral blades can be adjusted.
作为如上所述技术方案的进一步优化,所述釜体底端设有排料口。As a further optimization of the above technical solution, the bottom end of the kettle body is provided with a discharge port.
作为如上所述技术方案的进一步优化,所述釜体周面上设有与其内部连通的蒸汽流通口,所述蒸汽流通口连通外部蒸汽产生设备。As a further optimization of the above technical solution, the peripheral surface of the kettle body is provided with a steam flow port communicating with the inside thereof, and the steam flow port is connected to an external steam generating device.
作为如上所述技术方案的进一步优化,所述驱动杆下端沿其轴向阵列设有多个搅拌桨,所述搅拌桨位于螺旋叶片下方。As a further optimization of the above technical solution, the lower end of the driving rod is provided with a plurality of stirring paddles in an array along its axial direction, and the stirring paddles are located below the screw blades.
作为如上所述技术方案的进一步优化,所述釜体周面上套装有电加热套。As a further optimization of the above technical solution, an electric heating jacket is sleeved on the peripheral surface of the kettle body.
作为如上所述技术方案的进一步优化,所述釜盖上嵌装有石墨衬套,所述驱动杆滑配穿设在石墨衬套上。As a further optimization of the above technical solution, a graphite bushing is embedded on the kettle cover, and the driving rod is slidably fitted on the graphite bushing.
本实用新型的有益效果:通过升降机构驱动驱动电机竖直移动,使驱动杆竖直移动,进而使螺旋叶片能够竖直移动,从而使螺旋叶片的搅拌范围能够上下调整,至少一定程度上降低了搅拌的盲区,设置搅拌桨,能够进行水平面的搅拌,与螺旋叶片配合,从而达到高质量的搅拌,设置蒸汽流通口,外部蒸汽产生设备能够将蒸汽输送至釜体内,这样在需要进行高温反应搅拌时,提高搅拌质量,设置电加热套,通过外部电控元件控制电加热套的温度,进而实现对釜体内温度的高精度调整,进而提高搪瓷反应釜的作业效率。The beneficial effects of the utility model are as follows: the driving motor is driven to move vertically by the lifting mechanism, so that the driving rod moves vertically, thereby enabling the helical blade to move vertically, so that the stirring range of the helical blade can be adjusted up and down, at least to a certain extent, reducing the The blind area of stirring is equipped with stirring paddles, which can perform horizontal stirring and cooperate with the screw blades to achieve high-quality stirring. The steam flow port is set, and the external steam generating equipment can transport the steam into the kettle body, so that high temperature reaction stirring is required. At the time of heating, the stirring quality is improved, an electric heating mantle is installed, and the temperature of the electric heating mantle is controlled by an external electric control element, so as to realize the high-precision adjustment of the temperature in the kettle body, thereby improving the operation efficiency of the enamel reaction kettle.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为图1中立体结构爆炸示意图;Fig. 2 is the exploded schematic diagram of the three-dimensional structure in Fig. 1;
图3为图1中立体结构侧视示意图;3 is a schematic side view of the three-dimensional structure in FIG. 1;
图4为图1中立体结构正视示意图;FIG. 4 is a schematic front view of the three-dimensional structure in FIG. 1;
附图标记说明如下:The reference numerals are explained as follows:
1-驱动电机,2-导向柱,3-升降板,4-举升气缸,5-釜盖,6-石墨衬套, 7-进料口,8-正向螺旋叶片,9-驱动杆,10-传动座,11-搅拌桨,12-反向螺旋叶片,13-搅拌轴,14-蒸汽流通口,15-电加热套,16-釜体,17-排料口。1- Drive motor, 2- Guide column, 3- Lift plate, 4- Lift cylinder, 5- Kettle cover, 6- Graphite bushing, 7- Feed port, 8- Forward spiral blade, 9- Drive rod, 10-transmission base, 11-stirring paddle, 12-reverse spiral blade, 13-stirring shaft, 14-steam flow port, 15-electric heating jacket, 16-kettle body, 17-discharge port.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。In order to make the technical means, creative features, goals and effects realized by the present utility model easy to understand, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,图1-4示出了一种用于搪瓷反应釜的搅拌装置,包括反应釜的釜体16,所述釜体16上设有釜盖5,所述釜盖5上设有进料口7,其上还竖直滑配穿设有驱动杆9,待搅拌反应的物料由进料口7输送至釜体16内,所述驱动杆9由安装在釜盖5上的驱动电机1驱动转动,其下端延伸至所述釜体16 内且设有传动座10,所述传动座10水平相对两侧外壁上各水平转动连接有搅拌轴13,两个所述搅拌轴13远离传动座10一端向釜体16径向外侧延伸,且其上各设有螺旋叶片12,两个所述螺旋叶片分别定义为正向螺旋叶片8、反向螺旋叶片12,两个所述搅拌轴13由驱动机构驱动其转动且两者的转动方向相反,驱动机构可参考现有技术中的搅拌电机、锥齿轮,即,搅拌电机上驱动连接有主动锥齿轮,通过搅拌电机转动,带动主动锥齿轮分别与两个搅拌轴13上连接的从动锥齿轮转动,进而使两个搅拌轴13同步反向转动,从而使两个螺旋叶片的转向相反,进而使正向螺旋叶片8与反向螺旋叶片12以相反方向转动,对釜体 16内的物料进行反向搅动,所述驱动电机1由升降机构驱动其竖直移动,使两个所述螺旋叶片的搅拌高度进行调整,所述升降机构包括四个竖直设于釜盖5顶面上的导向柱2,四个所述导向柱2上共同水平滑配套装有升降板3,所述升降板3由安装在釜盖5上的举升气缸4驱动其竖直移动,所述驱动电机1竖直安装在升降板3上,所述举升气缸4动作时,驱动所述驱动电机1竖直移动,使两个所述螺旋叶片12的搅拌高度进行调整。Please refer to Fig. 1-4, Fig. 1-4 shows a stirring device for an enamel reaction kettle, including a
所述釜体16底端设有排料口17,搅拌反应完毕后的物料由排料口17排出至釜体16外,并由外部收集装置进行收集,排料口17上设有单向阀。The bottom end of the
所述釜体16周面上设有与其内部连通的蒸汽流通口14,所述蒸汽流通口 14连通外部蒸汽产生设备,外部蒸汽产生设备将一定温度的蒸汽由蒸汽流通口 14输送至釜体16内,使得待搅拌的物质在高温下,提高搅拌质量和效率。The peripheral surface of the
所述驱动杆9下端沿其轴向阵列设有三个搅拌桨11,所述搅拌桨11位于螺旋叶片12下方,搅拌桨11能够进行水平面的搅拌,与螺旋叶片共同配合,从而实现高质量、精度的搅拌。The lower end of the
所述釜体16周面上套装有电加热套15,电加热套15结构及工作原理可参考中国专利号CN201821468895.1,在本申请的实施例中就不再做具体叙述。An
所述釜盖5上嵌装有石墨衬套6,所述驱动杆9滑配穿设在石墨衬套6上,石墨衬套6具有机械自润滑性,这样使得驱动杆9长期与石墨衬套6滑动接触时,驱动杆9的磨损量较小,提高了其使用寿命。A
本实用新型在使用时:将待反应搅拌的物料由进料口输送至釜体内,接通外部电源,启动驱动电机,驱动电机转动,带动驱动杆转动,并同步启动外部驱动机构,使两个搅拌轴反向转动,从而使两个螺旋叶片对釜体内的物料进行搅拌,搅拌过程中,为了减少搅拌盲区,启动举升气缸,举升气缸动作,驱动升降板竖直移动,从而使驱动电机能够往复地竖直移动,使螺旋叶片上下往复运动,进而减少了螺旋叶片的搅拌盲区。When the utility model is in use, the materials to be reacted and stirred are transported into the kettle body from the feeding port, the external power supply is connected, the driving motor is started, the driving motor rotates, the driving rod is driven to rotate, and the external driving mechanism is started synchronously, so that the two The stirring shaft rotates in the opposite direction, so that the two spiral blades stir the materials in the kettle. During the stirring process, in order to reduce the blind area of stirring, the lifting cylinder is activated, the lifting cylinder acts, and the lifting plate is driven to move vertically, so that the driving motor It can move vertically reciprocatingly to make the spiral blade move up and down, thereby reducing the blind mixing area of the spiral blade.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
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| CN202020452851.0U CN212040429U (en) | 2020-03-31 | 2020-03-31 | A stirring device for enamel reaction kettle |
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| CN202020452851.0U CN212040429U (en) | 2020-03-31 | 2020-03-31 | A stirring device for enamel reaction kettle |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705094A (en) * | 2020-12-17 | 2021-04-27 | 河北北方学院 | Mixing device for electronic packaging high-heat-conduction material |
| CN112755946A (en) * | 2020-12-30 | 2021-05-07 | 莱州市中大贵合化工有限公司 | Sulfamic acid production equipment and sulfamic acid synthesis process |
| CN118527035A (en) * | 2024-07-23 | 2024-08-23 | 洛阳震动机械有限公司 | Carbon continuous kneading production device and production process |
-
2020
- 2020-03-31 CN CN202020452851.0U patent/CN212040429U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705094A (en) * | 2020-12-17 | 2021-04-27 | 河北北方学院 | Mixing device for electronic packaging high-heat-conduction material |
| CN112705094B (en) * | 2020-12-17 | 2023-02-17 | 河北北方学院 | A kind of kneading device for electronic packaging high thermal conductivity material |
| CN112755946A (en) * | 2020-12-30 | 2021-05-07 | 莱州市中大贵合化工有限公司 | Sulfamic acid production equipment and sulfamic acid synthesis process |
| CN118527035A (en) * | 2024-07-23 | 2024-08-23 | 洛阳震动机械有限公司 | Carbon continuous kneading production device and production process |
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