CN212040387U - A new type of concrete admixture reactor - Google Patents
A new type of concrete admixture reactor Download PDFInfo
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- CN212040387U CN212040387U CN201922214564.6U CN201922214564U CN212040387U CN 212040387 U CN212040387 U CN 212040387U CN 201922214564 U CN201922214564 U CN 201922214564U CN 212040387 U CN212040387 U CN 212040387U
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Abstract
Description
技术领域technical field
本实用新型涉及反应釜技术领域,具体涉及一种新型混凝土外加剂反应釜。The utility model relates to the technical field of reaction kettles, in particular to a novel concrete admixture reaction kettle.
背景技术Background technique
目前,随着混凝土外加剂的广泛应用,有效地改善了混凝土的工作性能、力学性能和耐久性能,并且使得使用大掺量的矿物掺合料成为现实,达到节省水泥、提高施工速度和施工质量、改善工艺和劳动条件的目的,从而有力地促进了资源节约和环境保护,因此,混凝土外加剂的需求量越来越大,在生产混凝土外加剂的工艺中,最重要的是合成工艺,合成工艺一般在反应釜进行。At present, with the wide application of concrete admixtures, the working performance, mechanical properties and durability of concrete have been effectively improved, and the use of large amounts of mineral admixtures has become a reality to save cement, improve construction speed and construction quality. , the purpose of improving process and working conditions, thus effectively promoting resource conservation and environmental protection, therefore, the demand for concrete admixtures is increasing. In the process of producing concrete admixtures, the most important thing is the synthesis process. The process is generally carried out in a reactor.
当反应釜内部损坏需要维修或者需要进行清洗时,由于反应壶通常为一个整体,同时反应釜的内部空间较为狭小,使得在维修反应釜或者清洗反应釜内部时效率低下,为工作带来不便。When the interior of the reaction kettle is damaged and needs to be repaired or cleaned, the reaction kettle is usually a whole and the inner space of the reaction kettle is relatively small, which makes the maintenance of the reaction kettle or the cleaning of the interior of the reaction kettle inefficient, which brings inconvenience to the work.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种新型混凝土外加剂反应釜,解决了当反应釜内部损坏需要维修或者需要进行清洗时,由于反应壶通常为一个整体,同时反应釜的内部空间较为狭小,使得在维修反应釜或者清洗反应釜内部时效率低下,为工作带来不便的问题。In order to overcome the deficiencies of the prior art, a novel concrete admixture reaction kettle is proposed, which solves the problem that when the interior of the reaction kettle is damaged and needs to be repaired or cleaned, because the reaction kettle is usually a whole, and the inner space of the reaction kettle is relatively small, As a result, the efficiency is low when the reaction kettle is repaired or the interior of the reaction kettle is cleaned, which brings inconvenience to the work.
(二)技术方案(2) Technical solutions
本实用新型通过如下技术方案实现:本实用新型提出了一种新型混凝土外加剂反应釜,包括支撑架、凸环、入料管和拆分机构,所述支撑架等间距焊接有四个于上釜体外侧中下部,且左侧的支撑架上安装有控制器,所述凸环焊接有两个分别位于上釜体外侧底端和下釜体外侧顶端,且两个凸环上下对立面相互紧贴,所述拆分机构设置于上釜体和下釜体外侧,所述拆分机构由外壳、压杆、移动支撑机构、转杆、传动杆、滑块、导向槽板、U型板、夹口和压缩弹簧组成,所述外壳锁合于上釜体外侧中下部,所述压杆穿过外壳顶端面左侧后与转杆顶端面中部开设的转槽内侧转动连接,所述移动支撑机构设置于下釜体外侧中下部,所述转杆前端面左端通过转轴与外壳内侧前端面左端转动连接,且转杆右端面铰接于传动杆左侧,所述传动杆前端面右端通过转轴与滑块后端面左端转动连接,所述滑块滑动安装于外壳内侧底端紧固的导向槽板内,所述U型板锁合于滑块右端面,且U型板沿着外壳内侧底端面右端开设的滑口内侧左右滑动,所述夹口开设于U型板左端面底部,且夹口内侧紧贴于两个凸环外侧端面,所述压缩弹簧两端分别固定连接于U型板右端面和外壳内侧右端面。The utility model is realized by the following technical solutions: the utility model proposes a novel concrete admixture reaction kettle, which includes a support frame, a convex ring, a feeding pipe and a splitting mechanism. The middle and lower part of the outer side of the kettle body, and a controller is installed on the support frame on the left side, the raised ring is welded with two outer bottom ends of the upper kettle body and the outer top of the lower kettle body, and the upper and lower opposite surfaces of the two raised rings are close to each other. The splitting mechanism is arranged on the outside of the upper kettle body and the lower kettle body. It is composed of a compression spring, the outer casing is locked in the middle and lower part of the outer side of the upper kettle body, and the pressing rod passes through the left side of the top surface of the casing and is rotatably connected to the inner side of the turning groove opened in the middle of the top surface of the rotating rod. The moving support mechanism is set In the middle and lower part of the outer side of the lower kettle body, the left end of the front end of the rotating rod is connected to the left end of the front end of the inner side of the casing through a rotating shaft, and the right end of the rotating rod is hinged to the left side of the transmission rod. The right end of the front end of the transmission rod passes through the rotating shaft and the slider. The left end of the end face is rotated and connected, the sliding block is slidably installed in the guide groove plate fastened at the bottom end of the inner side of the casing, the U-shaped plate is locked on the right end face of the sliding block, and the U-shaped plate is opened along the right end of the inner bottom end face of the casing. The inner side of the sliding port slides left and right, the clamping port is opened at the bottom of the left end face of the U-shaped plate, and the inner side of the clamping port is close to the outer end faces of the two convex rings, and the two ends of the compression spring are fixedly connected to the right end face of the U-shaped plate and the outer shell respectively. Inner right end face.
进一步的,所述入料管嵌入于上釜体顶端面边沿处,所述上釜体顶端面中部锁固有电机,所述下釜体内侧底端面中部衔接于出料管外侧顶端,所述出料管上安装有开关阀,所述电机底部输出轴穿过上釜体顶端面后固定连接于搅拌杆顶端面,所述电机与控制器进行电连接。Further, the feeding pipe is embedded in the edge of the top surface of the upper kettle body, the middle part of the top surface of the upper kettle body is locked with a motor, and the middle part of the bottom end surface of the inner side of the lower kettle body is connected to the outer top of the discharging pipe, and the discharging An on-off valve is installed on the pipe, the output shaft at the bottom of the motor passes through the top surface of the upper kettle body and is fixedly connected to the top surface of the stirring rod, and the motor is electrically connected with the controller.
进一步的,所述移动支撑机构由套环、定位螺杆、支撑杆、滚轮和缓冲橡胶组成,所述套环内圈贴合于下釜体侧表面,且套环顶端面粘贴有缓冲橡胶,所述定位螺杆穿过套环侧表面后与下釜体外侧底端开设的螺孔内侧螺纹连接,所述支撑杆等间距锁合有四个于套环底端面,所述滚轮安装于支撑杆底端面。Further, the moving support mechanism is composed of a collar, a positioning screw, a support rod, a roller and a buffer rubber. The positioning screw passes through the side surface of the collar and is threadedly connected to the inner side of the screw hole opened at the bottom end of the outer side of the lower kettle body.
进一步的,所述外壳的左端面开设有弧形槽,且弧形槽的内侧端面相平行于上釜体和下釜体的侧表面。Further, an arc-shaped groove is formed on the left end surface of the outer casing, and the inner end surfaces of the arc-shaped groove are parallel to the side surfaces of the upper kettle body and the lower kettle body.
进一步的,所述压杆为T字外形,且压杆的侧表面为光滑无毛刺。Further, the pressing rod has a T-shaped shape, and the side surface of the pressing rod is smooth and free of burrs.
进一步的,所述夹口的内侧端面粘贴有一层防滑硅胶套,且硅胶套的内侧端面为粗糙平面。Further, a layer of anti-skid silicone sleeve is pasted on the inner end face of the clip, and the inner end face of the silicone sleeve is a rough plane.
进一步的,所述外壳设置有两个于上釜体和下釜体的侧表面,且两个外壳对称位于上釜体和下釜体的左右两端。Further, the outer casing is provided with two side surfaces on the upper kettle body and the lower kettle body, and the two outer casings are symmetrically located at the left and right ends of the upper kettle body and the lower kettle body.
进一步的,所述滚轮的侧表面设置有一层耐磨损尼龙层,且尼龙层的厚度为0.5cm。Further, a layer of wear-resistant nylon layer is provided on the side surface of the roller, and the thickness of the nylon layer is 0.5 cm.
进一步的,所述缓冲橡胶的呈环形状,且缓冲橡胶的底端面完全覆盖于套环的顶端面。Further, the buffer rubber is in the shape of a ring, and the bottom end surface of the buffer rubber completely covers the top end surface of the collar.
进一步的,所述电机型号为YL-21电机。Further, the motor model is YL-21 motor.
进一步的,所述U型板材质为碳钢材质。Further, the material of the U-shaped plate is carbon steel.
(三)有益效果(3) Beneficial effects
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
为解决当反应釜内部损坏需要维修或者需要进行清洗时,由于反应壶通常为一个整体,同时反应釜的内部空间较为狭小,使得在维修反应釜或者清洗反应釜内部时效率低下,为工作带来不便的问题,本实用新型通过设置了拆分机构在上釜体和下釜体外侧,通过向下挤压压杆,使得压杆推动转杆转动,同时转杆推动传动杆转动,此时滑块和U型板在传动杆的推动下向右移动,从而实现夹口向外移动脱离凸环的侧表面,然后可通过转动定位螺栓脱离下釜体外侧,使得下釜体受重力作用向下移动,此时底部的凸环底端面接触到缓冲橡胶的顶端面上,然后移动下釜体带动滚轮进行转动,并且对上釜体和下釜体内侧的零部件进行维修,达到了快速将上釜体和下釜体进行拆分,为维修和清洗带来了方便的有益效果。In order to solve the problem that when the interior of the reaction kettle needs to be repaired or needs to be cleaned, because the reaction kettle is usually a whole, and the inner space of the reaction kettle is relatively small, the efficiency of repairing the reaction kettle or cleaning the interior of the reaction kettle is low, which brings great difficulties to the work. The problem of inconvenience is that the utility model sets a splitting mechanism on the outer sides of the upper kettle body and the lower kettle body, and squeezes the pressure rod downward, so that the pressure rod pushes the rotating rod to rotate, and the rotating rod pushes the transmission rod to rotate at the same time. At this time, the slider And the U-shaped plate moves to the right under the push of the transmission rod, so that the jaws move outward from the side surface of the convex ring, and then can be separated from the outer side of the lower kettle body by rotating the positioning bolt, so that the lower kettle body is moved downward by gravity. When the bottom end surface of the convex ring at the bottom contacts the top surface of the buffer rubber, then the lower kettle body is moved to drive the roller to rotate, and the parts inside the upper kettle body and the lower kettle body are repaired, so that the upper kettle body and the lower kettle body can be quickly connected. The splitting brings convenient and beneficial effects for maintenance and cleaning.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的搅拌杆连接结构示意图;2 is a schematic diagram of the connecting structure of the stirring rod of the present invention;
图3为本实用新型的拆分机构结构示意图;Fig. 3 is the structural representation of the splitting mechanism of the present utility model;
图4为本实用新型的外壳正视剖面结构示意图;4 is a schematic view of the front cross-sectional structure of the housing of the present invention;
图5为本实用新型的A处结构放大示意图。FIG. 5 is an enlarged schematic view of the structure at A of the present invention.
图中:支撑架-1、凸环-2、入料管-3、上釜体-4、控制器-5、下釜体-6、出料管-7、开关阀-8、电机-10、搅拌杆-11、拆分机构-9、外壳-91、压杆-92、移动支撑机构-93、转杆-94、传动杆-95、滑块-96、导向槽板-97、U型板-98、夹口-99、压缩弹簧-910、套环-931、定位螺杆-932、支撑杆-933、滚轮-934、缓冲橡胶-935。In the picture: support frame-1, convex ring-2, feeding pipe-3, upper kettle body-4, controller-5, lower kettle body-6, discharge pipe-7, switch valve-8, motor-10, Stirring rod-11, splitting mechanism-9, shell-91, pressing rod-92, moving support mechanism-93, rotating rod-94, transmission rod-95, slider-96, guide groove plate-97, U-shaped plate -98, clip-99, compression spring-910, collar-931, positioning screw-932, support rod-933, roller-934, buffer rubber-935.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请参阅图1、图2、图3、图4与图5,本实用新型提供一种新型混凝土外加剂反应釜:包括支撑架1、凸环2、入料管3和拆分机构9,支撑架1等间距焊接有四个于上釜体4外侧中下部,且左侧的支撑架1上安装有控制器5,凸环2焊接有两个分别位于上釜体4外侧底端和下釜体6外侧顶端,且两个凸环2上下对立面相互紧贴,拆分机构9设置于上釜体4和下釜体6外侧,拆分机构9由外壳91、压杆92、移动支撑机构93、转杆94、传动杆95、滑块96、导向槽板97、U型板98、夹口99和压缩弹簧910组成,外壳91锁合于上釜体4外侧中下部,压杆92穿过外壳91顶端面左侧后与转杆94顶端面中部开设的转槽内侧转动连接,移动支撑机构93设置于下釜体6外侧中下部,转杆94前端面左端通过转轴与外壳91内侧前端面左端转动连接,且转杆94右端面铰接于传动杆95左侧,传动杆95前端面右端通过转轴与滑块96后端面左端转动连接,宾语使得传动杆95推动滑块96进行滑动,滑块96滑动安装于外壳91内侧底端紧固的导向槽板97内,U型板98锁合于滑块96右端面,且U型板98沿着外壳91内侧底端面右端开设的滑口内侧左右滑动,夹口99开设于U型板98左端面底部,且夹口99内侧紧贴于两个凸环2外侧端面,便于通过夹口99将两个凸环2进行夹紧,压缩弹簧910两端分别固定连接于U型板98右端面和外壳91内侧右端面,便于使得U型板98复位。Please refer to Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, the utility model provides a novel concrete admixture reaction kettle: including a
其中,所述入料管3嵌入于上釜体4顶端面边沿处,所述上釜体4顶端面中部锁固有电机10,所述下釜体6内侧底端面中部衔接于出料管7外侧顶端,所述出料管7上安装有开关阀8,所述电机10底部输出轴穿过上釜体4顶端面后固定连接于搅拌杆11顶端面,所述电机10与控制器5进行电连接,便于对外加剂进搅拌。Wherein, the feeding pipe 3 is embedded in the edge of the top surface of the
其中,所述移动支撑机构93由套环931、定位螺杆932、支撑杆933、滚轮934和缓冲橡胶935组成,所述套环931内圈贴合于下釜体6侧表面,且套环931顶端面粘贴有缓冲橡胶935,防止凸环2撞击到套环931上发生损坏,所述定位螺杆932穿过套环931侧表面后与下釜体6外侧底端开设的螺孔内侧螺纹连接,所述支撑杆933等间距锁合有四个于套环931底端面,所述滚轮934安装于支撑杆933底端面,便于对下釜体6进行移动。The moving
其中,所述外壳91的左端面开设有弧形槽,且弧形槽的内侧端面相平行于上釜体4和下釜体6的侧表面,使得外壳91更稳定的安装在上釜体4上。Wherein, the left end face of the
其中,所述压杆92为T字外形,且压杆92的侧表面为光滑无毛刺,便于向下挤压压杆92,同时使得压杆92快速向下移动。The
其中,所述夹口99的内侧端面粘贴有一层防滑硅胶套,且硅胶套的内侧端面为粗糙平面,使得夹块99更稳定安装在凸环2的外侧端面上。The inner end surface of the
其中,所述外壳91设置有两个于上釜体4和下釜体6的侧表面,且两个外壳91对称位于上釜体4和下釜体6的左右两端,使得上釜体4和下釜体6连接更加稳定。Wherein, the
其中,所述滚轮934的侧表面设置有一层耐磨损尼龙层,且尼龙层的厚度为0.5cm,防止滚轮934过度磨损。Wherein, the side surface of the
其中,所述缓冲橡胶935的呈环形状,且缓冲橡胶935的底端面完全覆盖于套环931的顶端面,使得缓冲橡胶935套环931进行更加全面的保护。The
其中,所述电机10型号为YL-21电机,马力较大。Among them, the
其中,所述U型板98材质为碳钢材质,硬度较大,不易损坏。Wherein, the material of the
本专利所述的:U型板98,U型板98采用的碳钢材质,碳钢是含碳量在0.0218%~2.11%的铁碳合金,也叫碳素钢,一般还含有少量的硅、锰、硫、磷,一般碳钢中含碳量越高则硬度越大,强度也越高,但塑性较低,按用途可以把碳钢分为碳素结构钢、碳素工具钢和易切削结构钢三类,碳素结构钢又分为工程构建钢和机器制造结构钢两种。Described in this patent:
工作原理:首先将该装置放置在指定的位置,并且将控制器5与外部电源进行电连接,同时将外部需要进行合成的外加金通过入料管3注入到上釜体4和下釜体6内,通过控制器器5启动电机10,使得电机10通电输出轴转动,同时电机10的输出轴带动搅拌杆11转动,从而使得搅拌杆11在转动的过程中将上釜体4和下釜体6内的外加剂进行搅拌均匀,当外加金搅拌均匀后可通过开启开关阀8将搅拌好的外加剂向外排出,当搅拌杆11出现损坏或者其他零部件损坏需要将上釜体4和下釜体6进行拆分时,可通过向下挤压压杆92,使得压杆92推动转杆94转动,同时转杆94推动传动杆95转动,此时滑块96和U型板98在传动杆95的推动下向右移动,并且压缩弹簧910受力压缩,从而实现U型板98带动夹口99向外移动脱离两个凸环2的侧表面,然后可通过转动定位螺栓932脱离下釜体6外侧,使得下釜体6受重力作用向下移动,此时底部的凸环2底端面接触到缓冲橡胶935的顶端面上,然后移动下釜体6带动支撑杆933进行移动,而支撑杆933则带动滚轮934进行转动,然后可对上釜体4和下釜体6内侧的零部件进行维修或者对内部进行全面清洗。Working principle: first place the device at the designated position, and electrically connect the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,并且本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The basic principle and main features of the present invention and the advantages of the present invention are shown and described above, and the standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be made according to the description in the description and the drawings. Customized, the specific connection method of each part adopts the conventional methods such as mature bolts, rivets and welding in the existing technology, and the machinery, parts and equipment adopt the conventional models in the existing technology, and the circuit connection adopts the existing technology. The conventional connection method will not be described in detail here.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (9)
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