CN212024304U - Device for pressing tobacco sheets into a plurality of cigarette bands - Google Patents
Device for pressing tobacco sheets into a plurality of cigarette bands Download PDFInfo
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- CN212024304U CN212024304U CN202020511976.6U CN202020511976U CN212024304U CN 212024304 U CN212024304 U CN 212024304U CN 202020511976 U CN202020511976 U CN 202020511976U CN 212024304 U CN212024304 U CN 212024304U
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- indentation
- tobacco
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- rollers
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Abstract
The utility model provides a device for pressing and dividing tobacco sheets into a plurality of tobacco strips, which comprises an indentation device and a pressing and dividing device, wherein the indentation device comprises an indentation roller with a plurality of convex gear rings on the surface and a smooth surface pressure roller which is matched with the indentation roller and has adjustable indentation depth and is used for pressing a plurality of longitudinal indentations on the tobacco sheets entering the matching surface of the two rollers; the pressing and separating device comprises rollers with a plurality of concave gear rings and convex gear rings which are arranged on the surfaces of the two rollers, and is used for longitudinally pressing and separating the tobacco sheets with a plurality of longitudinal indentations into a plurality of tobacco strips with different widths, and each tobacco strip at least comprises one longitudinal indentation. The tobacco base rod has stronger tensile strength, can shape and correct the postures of a plurality of tobacco strips, can only longitudinally move, cannot transversely shift and transversely break, avoids tobacco from sticking to a roller, is favorable for efficient conveying, is convenient for a plurality of tobacco strips with different widths to longitudinally gather together to form tobacco shreds in the subsequent process, effectively controls the tobacco base rod to have consistent suction resistance and tobacco shred content, and improves the quality of the tobacco base rod.
Description
Technical Field
The utility model relates to a press partial shipment device, especially a press device and method of dividing into a plurality of cigarette areas with continuous tobacco sheet, belong to cigarette production technical field.
Background
Experimental research shows that: when the temperature of the cigarette is more than or equal to 600 ℃, a great amount of tar which is a main harmful substance in the cigarette can be released. Based on the mechanism of tar generation, various low-temperature tobacco products are successively released at home and abroad, namely, the heating type low-temperature cigarette heats a smoking section below 600 ℃, only generates smoke but does not burn, and the contents of tar and miscellaneous gases in the smoke are greatly reduced through smoke condensation and filter tip filtration, so that the harm of harmful substances such as tar to human bodies is avoided as much as possible, the smoking quality is improved, and the requirements of smokers are met. The tobacco base rod in the prior art is prepared by taking continuous tobacco sheets wound into a disc as raw materials, conveying the continuous tobacco sheets to a cigarette forming machine set, splicing new and old tobacco sheets, preparing a tobacco belt, gathering, wrapping a wrapping paper into a rod in the conveying process, and finally cutting the rod into the tobacco base rod with a preset length. However, the prior art generally has the problems of insufficient filling rate of the tobacco base rod, uneven distribution of tobacco shreds, small suction resistance, unstable quality and the like.
Disclosure of Invention
The utility model aims at providing a high efficiency, filling rate up to standard, pipe tobacco distribute evenly, and inhale hinder, tobacco content is stable, unanimous will be continuous tobacco sheet and press device and method into a plurality of cigarette areas.
The utility model provides a press device that divide into a plurality of cigarette areas with continuous tobacco sheet, include:
the indentation device comprises an indentation roller with a plurality of convex gear rings on the surface and a pressure roller which is matched with the indentation roller and has a smooth surface with adjustable indentation depth, and is used for pressing a plurality of longitudinal indentations on the tobacco sheet entering the matching surface of the two rollers;
the pressing and separating device comprises two rollers, wherein the surfaces of the two rollers are respectively provided with a plurality of concave gear rings and convex gear rings, the rollers are used for longitudinally pressing and separating the tobacco sheets with a plurality of longitudinal indentations into a plurality of tobacco strips with different widths, and each tobacco strip at least comprises one longitudinal indentation.
The indentation device comprises:
the rolling head at the outer end of the indentation roller is suspended on the mounting seat, and the inner end of the indentation roller is connected with an indentation power machine;
the pressure head connected with the outer end of the pressure roller of the lifting driving mechanism is suspended on the mounting seat, and the inner end of the pressure roller is connected with the pressure power machine;
a plurality of circles of convex teeth are arranged on the surface of the rolling head at intervals, and the surface of the pressure head is flat and is a plane;
the indentation roller and the pressure roller are driven by the power machine to rotate, the rolling head and the pressure head are driven by the lifting driving mechanism to be mutually engaged or separated, the indentation can be rolled on the strip-shaped sheet when the indentation roller and the pressure roller are mutually engaged, the indentation depth is adjustable, the tobacco sheet can be conveniently placed in or taken out when the indentation roller and the pressure roller are mutually separated, and the indentation roller and the pressure roller can be conveniently maintained and replaced.
The rolling head of the indentation roller is outwards suspended at the outer end of the indentation roller shaft through a bearing with a seat, and the inner end of the indentation roller shaft penetrates through the through hole on the mounting seat and extends inwards to be connected with an indentation power machine, so that the indentation roller shaft drives the rolling head to rotate under the driving of the indentation power machine.
The pressure head of the pressure roller is outwards suspended at the outer end of the pressure roller shaft through a bearing with a seat, and the inner end of the pressure roller shaft penetrates through the through hole on the mounting seat and extends inwards to be connected with the pressure power machine, so that the pressure roller shaft drives the pressure head to rotate under the driving of the pressure power machine.
The lifting driving mechanism comprises a sliding block fixed on a shaft sleeve of the pressure roller shaft, the sliding block is matched and connected with a vertical sliding rail fixed on the mounting seat in a sliding mode, and a power cylinder fixed on the mounting seat, a piston rod of the power cylinder is matched and connected with a bearing with a seat for fixing the pressure roller shaft, so that under the driving of the power cylinder, the piston rod pushes the pressure roller to move up and down along the vertical sliding rail, the pressure head and the rolling head are meshed with each other to roll an indentation on a strip sheet, the meshing force of the pressure head and the rolling head can be adjusted to meet the requirements of different indentation depths and depths, the pressure head and the rolling head are separated from each other to facilitate the placement or the removal of the strip sheet, and meanwhile, the indentation roller group and the pressure roller group are convenient to maintain.
The outer end of the indentation roller shaft is connected with the rolling head through a bearing, the inner end of the indentation roller shaft is connected with the main shaft of the indentation power machine through a coupling, and the outer end of the indentation roller shaft is respectively connected with the outer side and the inner side of the mounting seat through a bearing seat and the inner end of the indentation roller shaft through shaft sleeves so as to fix the indentation roller group on the mounting seat.
The outer end of the pressure roller shaft is connected with the pressure head through a bearing, the inner end of the pressure roller shaft is connected with a pressure power machine main shaft through a coupler, a bearing seat at the outer end of the pressure roller shaft is connected with a shaft sleeve at the inner end of the pressure roller shaft and is in sliding connection with a vertical sliding rail at the inner side of the mounting seat through a sliding block on the shaft sleeve, so that the pressure roller group is fixed on the mounting seat in a sliding mode and can move up and down along the vertical.
And the vertical slide rail is provided with a conventional locker so that the pressure roller set is fixed by the locker after moving in place along with the slide block.
The indentation power machine and the pressure power machine are respectively connected with corresponding conventional controllers so as to control the corresponding power machines through the controllers.
The pressing and separating heads at the outer ends of the two rollers of the pressing and separating device are outwards suspended on corresponding mounting seats, the inner ends of the two rollers are respectively connected with corresponding pressing and separating power machines, the surfaces of the pressing and separating heads of the two rollers are provided with a plurality of concave gear rings and convex gear rings, other structures are the same as those of the pressing and separating device, the two rollers are matched with each other, a tobacco sheet entering between the two rollers and provided with a plurality of indentations thereon is longitudinally pressed and separated into a plurality of tobacco strips with different widths, each tobacco strip at least comprises one longitudinal indentation, and the pressing force is adjustable; after the two rollers are separated from each other, the tobacco sheets can be conveniently placed in or taken out, and the two rollers can be conveniently maintained and replaced.
The concave gear ring or the convex gear ring is respectively provided with a plurality of rings along the surface of the roller, and the gear ring is rectangular, trapezoidal, triangular or wavy.
Compared with the prior art, the utility model have following advantage and effect: by adopting the scheme, a plurality of longitudinal indentations can be conveniently pressed on the tobacco sheets to enable the tobacco strips at the indentation positions to be in a semi-adhesion state, compared with the tobacco strips in a full-separation state, the tobacco strips have stronger tensile strength and are not easy to transversely break, the tobacco strips can be effectively prevented from being stuck on a roller by the convex teeth arranged at intervals, the high-efficiency conveying is facilitated, the tobacco sheets with the plurality of longitudinal indentations are longitudinally pressed and separated into a plurality of tobacco strips with different widths, the postures of the plurality of tobacco strips are shaped and corrected to enable the tobacco strips to only longitudinally move but not transversely shift, the transverse shearing force of the tobacco strips is effectively reduced, the continuous infinite-length tobacco strips are prevented from transversely breaking, meanwhile, the plurality of tobacco strips with different widths can be longitudinally gathered to form a plurality of longitudinal and tiny channels among the tobacco shreds in the subsequent gathering process, the nest phenomenon is eliminated, and the infinite-length tobacco base rods are effectively controlled to have consistent suction resistance and tobacco shred content, greatly improving the quality of the tobacco base rod.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the indentation apparatus of FIG. 1;
FIG. 3 is a schematic view of the pressing device of FIG. 1;
FIG. 4 is a cross-sectional view of the indentation apparatus of FIG. 1;
FIG. 5 is a schematic view of a portion of the structure of FIG. 2;
FIG. 6 is a schematic view of a portion of the structure of FIG. 3;
fig. 7 and 8 are schematic diagrams of the shapes of concave and convex teeth of the pressing device;
fig. 9 is an in-use schematic of the invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The utility model provides a press device that divide into a plurality of cigarette areas with continuous tobacco sheet, by following constitution:
the indentation device 4 comprises an indentation roller 41 with a plurality of convex gear rings 411 on the surface, and a pressure roller 42 which is matched with the indentation roller 41 and has an adjustable indentation depth and a smooth surface, and is used for pressing a plurality of longitudinal indentations b on the tobacco sheet a entering the matching surface of the two rollers;
the pressing and separating device 5 comprises two rollers 51 and 52, the surfaces of which are provided with a plurality of concave and convex gear rings mutually, and the rollers are used for longitudinally pressing and separating the tobacco sheets a with a plurality of longitudinal press marks b into a plurality of tobacco strips with different widths, and each tobacco strip at least comprises one longitudinal press mark b;
wherein: the rolling head 412 at the outer end of the creasing roller 41 is suspended on the mounting seat 43, and the inner end of the creasing roller 41 is connected with the first power machine 44; a pressure head 421 connected with the outer end of a pressure roller 42 of the lifting driving mechanism 46 is outwards suspended on the mounting seat 43, and the inner end of the pressure roller 42 is connected with a second power machine 45; the indentation roller 41 and the pressure roller 42 are driven by the respective power machines to rotate, and simultaneously, the rolling head 412 and the pressure head 421 are driven by the lifting driving mechanism 46 to be mutually connected or separated, an indentation b can be rolled on the tobacco sheet a when the indentation roller 41 and the pressure roller are mutually connected, the depth of the indentation b can be adjusted, the tobacco sheet a can be conveniently put in or taken out when the indentation roller is mutually separated, and meanwhile, the indentation roller 41 and the pressure roller 42 can be conveniently maintained and replaced; the rolling head 412 of the indentation roller 41 is suspended at the outer end of the indentation roller shaft 414 through a bearing 413 with a seat, and the inner end of the indentation roller shaft 414 passes through a through hole on the mounting seat 43, extends inwards and then is connected with the indentation power machine 44, so that the indentation roller shaft 414 drives the rolling head 412 to rotate under the driving of the indentation power machine 44; the outer end of the indentation roller shaft 414 is respectively connected with the outer side and the inner side of the mounting seat 43 through a bearing 413 with a seat and the inner end of the indentation roller shaft is respectively connected with the outer side and the inner side of the mounting seat 43 through a shaft sleeve 415 so as to fix the indentation roller 41 on the mounting seat 43; the pressure head 421 of the pressure roller 42 is suspended at the outer end of the pressure roller shaft 423 through a bearing with a seat 422, and the inner end of the pressure roller shaft 423 penetrates through a through hole on the mounting seat 43 to extend inwards and then is connected with the pressure power machine 45, so that the pressure roller shaft 423 drives the pressure head 421 to rotate under the driving of the pressure power machine 45; the bearing 422 with a seat at the outer end of the pressure roller shaft 423 is connected with the shaft sleeve 424 at the inner end, and is connected with the vertical slide rail 462 at the inner side of the mounting seat 43 in a sliding way through the slide block 461 on the shaft sleeve 424, so that the pressure roller 42 is fixed on the mounting seat 43 in a sliding way and can move up and down along the vertical slide rail 462; the lifting driving mechanism 46 comprises a sliding block 461 fixed on a shaft sleeve 424 of a pressure roller shaft 423, the sliding block 462 is matched and connected with a vertical sliding rail 462 fixed on a mounting seat 43 in a sliding way, and a power cylinder 463 fixed on the mounting seat 43, a piston rod 464 of the power cylinder is matched and disconnected with a bearing 422 with a seat of the fixed pressure roller shaft 423, so that under the driving of the power cylinder 463, the pressure roller 42 is pushed by the piston rod 464 to move up and down along the vertical sliding rail 462, further the pressure head 421 is meshed with the rolling head 412 to roll an indentation b on a tobacco sheet a, and an indentation with a required depth can be processed by adjusting the meshing force of the pressure head 421 and the rolling head 412, so that the pressure head 421 and the rolling head 412 are separated from each other to facilitate the placement or the taking out of the tobacco sheet a, meanwhile, the indentation roller 41 and the pressure roller 42 are convenient to maintain and replace, a plurality of circles of convex teeth 411 are arranged on, the convex teeth 411 are designed into sheet teeth or oblique teeth with thick heels and thin tips, so that a plurality of indentations are rolled on the tobacco sheets at intervals, and the cigarette filling rate is improved, as shown in fig. 2 and 4;
the pressing device 5 includes: the two surfaces are provided with a plurality of rollers 51 and 52 with concave and convex gear rings, and the rollers are specifically as follows: the pressing heads at the outer ends of the two rollers 51 and 52 are outwards suspended on corresponding mounting seats, the inner ends of the two rollers 51 and 52 are respectively connected with corresponding pressing power machines, except that a plurality of concave gear rings and convex gear rings are arranged on the surfaces of the pressing heads of the two rollers 51 and 52, the rest structures are the same as the indentation device 4, the tobacco sheets a which enter between the two rollers 51 and 52 and are provided with a plurality of indentations b are longitudinally pressed and separated into a plurality of tobacco strips with different widths through the mutual matching of the two rollers 51 and 52, and each tobacco strip at least comprises one longitudinal indentation b, as shown in figure 3, the pressing force is adjustable, the tobacco sheets a can be conveniently placed in or taken out when the tobacco sheets a are separated from each other, and the two rollers 51 and 52 can be conveniently maintained and replaced; the concave gear ring or the convex gear ring is respectively provided with a plurality of rings along the surface of the roller, the shape of the gear ring is a trapezoid 53 or a wave 54, as shown in fig. 7 and 8, the gear ring can be obviously in other shapes which can realize the pressing and dividing into a plurality of cigarette bands with different widths;
the indentation power machine and the pressure power machine are respectively connected with corresponding conventional controllers so as to control the corresponding power machines through the controllers.
Claims (7)
1. A device for pressing tobacco sheets into a plurality of tobacco strips is characterized by comprising:
the indentation device comprises an indentation roller with a plurality of convex gear rings on the surface and a pressure roller which is matched with the indentation roller and has a smooth surface with adjustable indentation depth, and is used for pressing a plurality of longitudinal indentations on the tobacco sheet entering the matching surface of the two rollers;
the pressing and separating device comprises two rollers, wherein the surfaces of the two rollers are respectively provided with a plurality of concave gear rings and convex gear rings, the rollers are used for longitudinally pressing and separating the tobacco sheets with a plurality of longitudinal indentations into a plurality of tobacco strips with different widths, and each tobacco strip at least comprises one longitudinal indentation.
2. Device for the lamination of tobacco sheets into bands according to claim 1, characterized in that said impressing device is characterized in that:
the rolling head at the outer end of the indentation roller is suspended on the mounting seat, and the inner end of the indentation roller is connected with an indentation power machine;
the pressure head of the outer end of the pressure roller connected with the lifting driving mechanism is suspended on the mounting seat, and the inner end of the pressure roller is connected with the pressure power machine;
the surface of the rolling head is provided with a plurality of circles of convex teeth at intervals, and the surface of the pressure head is flat and is a plane.
3. A device for the lamination of tobacco sheets into bands according to claim 2, wherein:
the rolling head of the indentation roller is outwards suspended at the outer end of the indentation roller shaft through a bearing with a seat, and the inner end of the indentation roller shaft penetrates through a through hole on the mounting seat and extends inwards to be connected with an indentation power machine;
the pressure head of the pressure roller is suspended at the outer end of the pressure roller shaft outwards through a bearing with a seat, and the inner end of the pressure roller shaft penetrates through the through hole on the mounting seat and extends inwards to be connected with the pressure power machine.
4. The apparatus of claim 2, wherein the lift drive comprises a slider secured to the sleeve of the pressure roller, the slider slidably engaging a vertical rail secured to the mounting block, and a power cylinder secured to the mounting block, the power cylinder having a piston rod that engages and is not connected to a seated bearing that secures the pressure roller.
5. A device for the lamination of tobacco sheets into bands according to claim 3, wherein:
the outer end of the indentation roller shaft is connected with the rolling head through a bearing, the inner end of the indentation roller shaft is connected with a main shaft of an indentation power machine through a coupling, and the outer end of the indentation roller shaft is respectively connected with the outer side and the inner side of the mounting seat through a bearing seat and the inner end of the indentation roller shaft through a shaft sleeve;
the outer end of the pressure roller shaft is connected with the pressure head through a bearing, the inner end of the pressure roller shaft is connected with a pressure power machine main shaft through a coupler, and a bearing seat at the outer end of the pressure roller shaft is connected with a shaft sleeve at the inner end and is in sliding connection with a vertical sliding rail at the inner side of the mounting seat through a sliding block on the shaft sleeve.
6. Device for the lamination of tobacco sheets into bands according to claim 4, characterized in that said lamination device comprises:
the pressing heads at the outer ends of the two rollers are outwards suspended on the corresponding mounting seats, the inner ends of the two rollers are respectively connected with the corresponding pressing power machines, and the pressing heads of the two rollers are provided with a plurality of concave and convex gear rings on the surfaces, and the rest of the structure is the same as that of the indentation device.
7. The device for pressing and dividing tobacco sheets into a plurality of cigarette bands according to claim 4, wherein the concave gear ring or the convex gear ring is respectively provided with a plurality of rings along the surface of the roller, and the gear ring is rectangular, trapezoidal, triangular or wavy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020511976.6U CN212024304U (en) | 2020-04-09 | 2020-04-09 | Device for pressing tobacco sheets into a plurality of cigarette bands |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020511976.6U CN212024304U (en) | 2020-04-09 | 2020-04-09 | Device for pressing tobacco sheets into a plurality of cigarette bands |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212024304U true CN212024304U (en) | 2020-11-27 |
Family
ID=73489957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020511976.6U Active CN212024304U (en) | 2020-04-09 | 2020-04-09 | Device for pressing tobacco sheets into a plurality of cigarette bands |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212024304U (en) |
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2020
- 2020-04-09 CN CN202020511976.6U patent/CN212024304U/en active Active
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