CN212024123U - A sintering self-overflow three-way material distribution device - Google Patents
A sintering self-overflow three-way material distribution device Download PDFInfo
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- CN212024123U CN212024123U CN201922170647.XU CN201922170647U CN212024123U CN 212024123 U CN212024123 U CN 212024123U CN 201922170647 U CN201922170647 U CN 201922170647U CN 212024123 U CN212024123 U CN 212024123U
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Abstract
本实用新型涉及一种烧结自溢式三通分料装置,属于冶金行业烧结生产设备技术领域。技术方案是:垂直溜管(5)和倾斜溜管(6)均为矩形管,垂直溜管(5)的上端设有法兰(10),倾斜溜管(6)的上端连接在垂直溜管(5)上,倾斜溜管(6)的下端设有闸板阀(8),倾斜溜管(6)和垂直溜管(5)的中心线之间的夹角为45°,倾斜溜管(6)和垂直溜管(5)内均镶嵌有衬板(11),多块钢板(13)均匀焊接在倾斜溜管(6)和垂直溜管(5)的内壁上且通过加强筋固定,所述钢板(13)与水平面之间的夹角为51°。本实用新型的有益效果是:取消了电液动翻板,降低了设备投资,降低了运行费用,降低了设备故障率,降低了工人劳动强度。
The utility model relates to a sintering self-overflow type three-way material distribution device, which belongs to the technical field of sintering production equipment in the metallurgical industry. The technical scheme is as follows: both the vertical chute (5) and the inclined chute (6) are rectangular pipes, the upper end of the vertical chute (5) is provided with a flange (10), and the upper end of the inclined chute (6) is connected to the vertical chute. On the pipe (5), the lower end of the inclined chute (6) is provided with a gate valve (8), the angle between the center line of the inclined chute (6) and the vertical chute (5) is 45°, and the inclined chute (6) is 45°. Both the pipe (6) and the vertical chute (5) are inlaid with lining plates (11), and a plurality of steel plates (13) are uniformly welded on the inner walls of the inclined chute (6) and the vertical chute (5) and pass through the reinforcing ribs. Fixed, the angle between the steel plate (13) and the horizontal plane is 51°. The beneficial effects of the utility model are as follows: the electro-hydraulic flap is eliminated, the equipment investment is reduced, the operation cost is reduced, the equipment failure rate is reduced, and the labor intensity of the workers is reduced.
Description
技术领域technical field
本实用新型涉及一种烧结自溢式三通分料装置,属于冶金行业烧结生产设备技术领域。The utility model relates to a sintering self-overflow type three-way material distribution device, which belongs to the technical field of sintering production equipment in the metallurgical industry.
背景技术Background technique
在原料输送过程中,常常会出现一个卸料口给两个受料点卸料的情况,目前,一个卸料口给两个受料点卸料通常采用电动翻板式三通分料器,这类分料器故障率高,遇到大块物料时,翻板运行困难,翻板易磨损,还需要电气控制等缺点。In the process of raw material conveying, there is often a situation where one discharge port unloads two material receiving points. At present, one discharge port unloads two material receiving points, usually using an electric flap-type three-way distributor. The classifier has a high failure rate. When encountering large pieces of material, the flapper is difficult to operate, the flapper is easy to wear, and electrical control is required.
实用新型内容Utility model content
本实用新型的目的是提供一种烧结自溢式三通分料装置,取消了电液动翻板,降低了设备故障率,降低了工人劳动强度,解决背景技术中存在的问题。The purpose of the utility model is to provide a sintering self-overflow type three-way material distribution device, which eliminates the electro-hydraulic flap, reduces the equipment failure rate, reduces the labor intensity of workers, and solves the problems existing in the background technology.
本实用新型的技术方案是:The technical scheme of the present utility model is:
一种烧结自溢式三通分料装置,包含垂直溜管、倾斜溜管、闸板阀、法兰、衬板和钢板,所述垂直溜管和倾斜溜管均为矩形管,垂直溜管的上端设有法兰,倾斜溜管的上端连接在垂直溜管上,倾斜溜管的下端设有闸板阀,倾斜溜管和垂直溜管的中心线之间的夹角为45°,倾斜溜管和垂直溜管内均镶嵌有衬板,多块钢板均匀焊接在倾斜溜管和垂直溜管的内壁上且通过加强筋固定,所述钢板与水平面之间的夹角为51°。A sintering self-overflow three-way material distribution device, comprising a vertical chute, an inclined chute, a gate valve, a flange, a lining plate and a steel plate, the vertical chute and the inclined chute are both rectangular pipes, and the vertical chute The upper end of the inclined chute is provided with a flange, the upper end of the inclined chute is connected to the vertical chute, the lower end of the inclined chute is provided with a gate valve, the angle between the center line of the inclined chute and the vertical chute is 45°, and the inclined chute is Both the chute and the vertical chute are inlaid with lining plates, a plurality of steel plates are uniformly welded on the inner walls of the inclined chute and the vertical chute and fixed by reinforcing ribs, and the angle between the steel plate and the horizontal plane is 51°.
所述倾斜溜管的上部为倾斜段,倾斜溜管的下部为竖直段,倾斜溜管的倾斜段和垂直溜管中心线之间的夹角为45°,倾斜溜管的竖直段与垂直溜管平行,闸板阀设置在倾斜溜管的竖直段内。The upper part of the inclined chute is an inclined section, the lower part of the inclined chute is a vertical section, the angle between the inclined section of the inclined chute and the center line of the vertical chute is 45°, and the vertical section of the inclined chute is 45°. The vertical chute is parallel, and the gate valve is arranged in the vertical section of the inclined chute.
所述倾斜溜管的倾斜段和竖直段的拐角处固定有方钢。Square steel is fixed at the corners of the inclined section and the vertical section of the inclined chute.
所述衬板通过沉头螺栓固定在倾斜溜管和垂直溜管的内壁上。The lining plate is fixed on the inner walls of the inclined chute and the vertical chute by countersunk head bolts.
采用本实用新型,使用时,将垂直溜管的上端通过法兰连接在上游皮带的受料口上,将倾斜溜管的下端设置在料仓内,物料首先由受料口进入垂直溜管,并由垂直溜管直接落入下游皮带上,当需要物料入料仓时,下游皮带停止,上游物料在垂直溜管底部堆积,到达一定高度时,会自溢进入45°的倾斜溜管中,并通过倾斜溜管进入料仓内。By adopting the utility model, when in use, the upper end of the vertical chute is connected to the material receiving port of the upstream belt through the flange, the lower end of the inclined chute is arranged in the silo, the material first enters the vertical chute from the material receiving port, and The vertical chute directly falls on the downstream belt. When the material needs to be fed into the silo, the downstream belt stops, and the upstream material accumulates at the bottom of the vertical chute. When it reaches a certain height, it will overflow into the 45° inclined chute and discharge Enter the silo through the inclined chute.
本实用新型的有益效果是:取消了电液动翻板,降低了设备投资,降低了运行费用,降低了设备故障率,降低了工人劳动强度。The beneficial effects of the utility model are that the electro-hydraulic flap is eliminated, equipment investment is reduced, operating costs are reduced, equipment failure rate is reduced, and labor intensity of workers is reduced.
附图说明Description of drawings
图1为本实用新型使用状态示意图;1 is a schematic diagram of the use state of the present utility model;
图2为本实用新型主视图;Fig. 2 is the front view of the utility model;
图3为本实用新型左视图;Fig. 3 is the left side view of the utility model;
图4为本实用新型俯视图;Fig. 4 is the top view of the utility model;
图中: 1、驱动电机;2、减速机;3、供料皮带机;4、受料口;5、垂直溜管;6、倾斜溜管;7、皮带机;8、闸板阀;9、存储料仓;10、法兰;11、衬板;12、方钢;13、钢板。In the figure: 1. Drive motor; 2. Reducer; 3. Feeding belt conveyor; 4. Material receiving port; 5. Vertical chute; 6. Inclined chute; 7. Belt conveyor; 8. Gate valve; 9 , storage silo; 10, flange; 11, lining plate; 12, square steel; 13, steel plate.
具体实施方式Detailed ways
以下结合附图,通过实例对本实用新型作进一步说明。Below in conjunction with the accompanying drawings, the present utility model will be further described through examples.
参照附图1-4,一种烧结自溢式三通分料装置,包含垂直溜管5、倾斜溜管6、闸板阀8、法兰10、衬板11和钢板13,所述垂直溜管5和倾斜溜管6均为矩形管,垂直溜管5的上端设有法兰10,倾斜溜管6的上端连接在垂直溜管5上,倾斜溜管6的下端设有闸板阀8,倾斜溜管6和垂直溜管5的中心线之间的夹角为45°,倾斜溜管6和垂直溜管5内均镶嵌有衬板11,多块钢板13均匀焊接在倾斜溜管6和垂直溜管5的内壁上且通过加强筋固定,所述钢板13与水平面之间的夹角为51°。Referring to Figures 1-4, a sintering self-overflow three-way material distribution device includes a vertical chute 5, an inclined chute 6, a
在本实施例中,参照附图2、3、4,垂直溜管5与倾斜溜管6均为Q235A材质钢板,厚度12~16mm,衬板11为16Mn材质钢板,厚度16~20mm,用沉头螺栓与垂直溜管5和倾斜溜管6相连,钢板13焊在垂直溜管5与倾斜溜管6内壁上,每隔200mm做加强筋固定,形成200×200格子,且与水平面呈51°,使用过程中达到料磨料的效果。In this embodiment, referring to Figures 2, 3, and 4, the vertical chute 5 and the inclined chute 6 are both Q235A steel plates, with a thickness of 12-16 mm, and the lining plate 11 is a 16Mn material steel plate, with a thickness of 16-20 mm, and are made of heavy duty steel. The head bolt is connected with the vertical chute 5 and the inclined chute 6, the
倾斜溜管6的上部为倾斜段,倾斜溜管6的下部为竖直段,倾斜溜管6的倾斜段和垂直溜管5中心线之间的夹角为45°,倾斜溜管6的竖直段与垂直溜管5平行,闸板阀8设置在倾斜溜管6的竖直段内,方钢12焊接在倾斜溜管6的倾斜段和竖直段的拐点位置端部,宽、厚均为50mm,阶梯存料后也可以达到料磨料的效果。The upper part of the inclined chute 6 is the inclined section, the lower part of the inclined chute 6 is the vertical section, the angle between the inclined section of the inclined chute 6 and the center line of the vertical chute 5 is 45°, and the vertical angle of the inclined chute 6 is 45°. The straight section is parallel to the vertical chute 5, the
参照附图1,使用时,将垂直溜管5的上端通过法兰10连接在三层平台供料皮带机3的受料口4上,将倾斜溜管6的下端设置在二层平台下方的储存料仓9内,三层平台供料皮带机3通过驱动电机1与减速机2驱动,物料由受料口4进入垂直溜管5,并由垂直溜管5直接落入二层平台皮带机7,由二层皮带机7运输至物料料仓9存储,如果需要给物料存储料仓9供料,停止皮带机7运转,物料会存满垂直溜管5,然后经倾斜溜管6进入物料存储料仓9,倾斜溜管6与垂直溜管5呈45°角,闸板阀8为检修闸门,存储料仓9需要检修时,关闭闸板阀8。Referring to Figure 1, when in use, the upper end of the vertical chute 5 is connected to the material receiving port 4 of the three-layer platform feeding belt conveyor 3 through the
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