CN212018800U

CN212018800U - Vibration dust remover

Info

Publication number: CN212018800U
Application number: CN201922488437.5U
Authority: CN
Inventors: 黄金铭
Original assignee: Chongqing Guinuo Photoelectric Technology Co ltd
Current assignee: Chongqing Guinuo Photoelectric Technology Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-11-27
Anticipated expiration: 2029-12-31

Abstract

The utility model relates to the technical field of car light dust removal, in particular to a vibration dust remover, which comprises an L-shaped frame, a chassis is fixedly connected on the short edge of the L-shaped frame, a dust collection box is detachably connected in the chassis, a negative pressure fan is fixedly connected on the inner wall of the top end of the dust collection box, a fixed plate communicated with the dust collection box is fixedly connected above the chassis, air cylinders are symmetrically arranged in the fixed plate, a base plate is fixedly connected at the extending end of the air cylinders, a plurality of fixed blocks are fixedly connected at one end of the base plate far away from the fixed plate, a vibrator is fixedly connected between the base plate and the fixed plate, an indicator lamp and a control box are sequentially arranged on the long edge of the L-shaped frame, the control box comprises a PLC controller and a touch screen electrically connected with the PLC controller, the PLC controller is all connected to cylinder and bobbing machine electricity, and the device can solve traditional dust piece and be difficult to the problem that breaks away from on the bobbing machine.

Description

Vibration dust remover

Technical Field

The utility model relates to a car light dust removal technical field specifically discloses a vibration dust shaker.

Background

The car light can stay a lot of dusts and piece etc. at its surperficial accumulations in the course of working, and the dust is got rid of to the mode that traditional technique adopted to blow usually, but the mode of blowing is difficult for making the dust piece break away from with work, and dust removal effect is not good to, present bobbing machine generally all vibrates on the plane and removes dust, can not carry out the skew of dust removal angle, and the dust piece makes the work piece surface vibration easily but can not break away from, and vibration dust removal effect remains to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problem that traditional dust piece is difficult to break away from on the bobbing machine.

In order to achieve the above object, the utility model provides a following basic technical scheme:

the vibrating dust remover comprises an L-shaped rack, wherein a case is fixedly connected to the short edge of the L-shaped rack, a dust collection box is detachably connected to the inside of the case, a negative pressure fan is fixedly connected to the inner wall of the top end of the dust collection box, a fixed plate communicated with the dust collection box is fixedly connected to the top of the case, a plurality of air cylinders are embedded in the fixed plate, the extending ends of the air cylinders penetrate through the top of the fixed plate and are fixedly connected with a base plate, one end, far away from the fixed plate, of the base plate is fixedly connected with a plurality of fixed blocks;

an indicating lamp and a control box are sequentially arranged on the long edge of the L-shaped rack, the control box comprises a PLC (programmable logic controller) and a touch screen electrically connected with the PLC, the control box is provided with a plurality of buttons electrically connected with the touch screen, and a buzzer is fixedly connected to one side, close to the indicating lamp, of the long edge of the L-shaped rack;

the buzzer, the cylinder, the indicator lamp and the vibrating machine are all electrically connected with the PLC.

The principle and effect of this basic scheme lie in:

1. compared with the prior art, the device realizes the change of the angle of the base plate by vibrating the base plate through the vibrating machine and controlling the lifting motion of the cylinder in the base plate through the PLC, and blows down the micro dust on the part and sucks the micro dust into the dust collection box through the negative pressure fan so as to achieve the purpose of no micro dust on the surface.

2. This device presss from both sides tight car light through the fixed block on the base plate, then shake through the bobbing machine and fall the product dust, reach the effect of dust removal, and through PLC controller control cylinder, let the cylinder at both ends drive the base plate and do the unsteady about, cause the effect that whole base plate produced the shake, shake and the high-efficient dust removal of bobbing machine vibration through the base plate, and, be equipped with negative-pressure air fan at the lower extreme of base plate, this negative-pressure air fan can be with the dust of shaking off inhale in the dust collection box, in the daily work, only need to change the dust collection box can, it is high-efficient convenient, safety and reliability.

Further, the flatness tolerance of the substrate is ± 0.05 mm. The product mounted on the substrate is ensured to be parallel to the substrate, and the problem of product breakage caused by substrate flatness is prevented.

Further, the surface of the substrate is subjected to chromium plating treatment. Preventing the substrate from rusting.

Furthermore, the touch screen is GS2107-WTBD in model number, and collision avoidance mechanisms are installed around the touch screen. Not only protects the life safety of the working personnel, but also avoids the touch screen from being damaged.

Furthermore, a plurality of universal wheels are fixedly connected to the bottom of the short side of the L-shaped frame. Convenient removal removes along with car light production line removes, and it is convenient laugh.

Furthermore, a throttle valve is fixedly connected to the air outlet end of the air cylinder, and a silencer is arranged on a valve core of the throttle valve. The cylinder produces the noise at the operation in-process, and this kind of design can the noise reduction, improves staff's comfort level.

Drawings

Fig. 1 is a front view of a vibration dust collector according to an embodiment of the present invention;

fig. 2 is a left side view of the vibration dust collector of the embodiment of the present invention.

Detailed Description

The following is further detailed by the specific embodiments:

reference numerals in the drawings of the specification include: the device comprises an L-shaped frame 1, a buzzer 2, an indicator lamp 3, a control box 4, a base plate 5, a fixed block 7, a vibrator 8, a cylinder 9, a fixed plate 10, universal wheels 12, a negative pressure fan 13 and a dust collection box 14.

Examples are shown in fig. 1 and 2:

a vibration dust remover comprises an L-shaped frame 1, a case is fixedly connected to the short side of the L-shaped frame 1, a dust collection box 14 is detachably connected to the inside of the case, a negative pressure fan 13 is fixedly connected to the inner wall of the top end of the dust collection box 14, a fixing plate 10 communicated with the dust collection box 14 is fixedly connected to the upper portion of the case, a plurality of air cylinders 9 are embedded in the fixing plate 10, the number of the air cylinders 9 is two, a throttle valve is fixedly connected to the air cylinders 9, a silencer is arranged on a valve core of the throttle valve, the air cylinders 9 generate noise in the operation process, the noise is reduced by using a silencer type throttle valve, the comfort level of workers is improved, a base plate 5 is fixedly connected to the extending end of each air cylinder 9, the flatness tolerance of the base plate 5 is +/-0.05 mm, a product mounted on the base plate 5 is ensured to be parallel to the base, the one end rigid coupling that fixed plate 10 was kept away from to base plate 5 has a plurality of fixed blocks 7, and the rigid coupling has bobbing machine 8 between base plate 5 and the fixed plate 10, and the effect of fixed block 7 prevents that the product from because of the work of bobbing machine 8, and the product drops at base plate 5, and the minor face below rigid coupling of L shape frame 1 has a plurality of universal wheels 12, and universal wheel 12 makes things convenient for whole equipment to remove, removes along with car light production line removes, and it is convenient that the gao xiao is convenient.

L shape frame 1's long edge is last from last down to be equipped with pilot lamp 3 and control box 4 in proper order, control box 4 includes the PLC controller and the touch-sensitive screen of being connected with the PLC controller electricity, the touch-sensitive screen model is GS 2107-WTWD, and install collision avoidance mechanism all around, control box 4 is equipped with the button of a plurality of electricity connection touch-sensitive screens, the button includes power button, start button and emergency stop button, L shape frame 1's long limit top rigid coupling has bee calling organ 2, cylinder 9, the equal electricity of pilot lamp 3 and bobbing machine 8 connects the PLC controller.

The work flow of the whole equipment is divided into three steps:

the first step is as follows: the product that will remove dust is installed on base plate 5, fixes the position of product and base plate 5 through fixed block 7 on base plate 5, prevents that the product from rocking.

And secondly, pressing a power button, entering a PLC (programmable logic controller) controller for programming, adjusting the vibration frequency of the vibrator 8 and the working frequency of the air cylinders 9, enabling the working frequency of one air cylinder 9 to complete one stroke every 5 seconds, enabling the other air cylinder 9 to complete one stroke every 10 seconds, guiding the air cylinders into the control box 4 after programming is completed, and then turning on the negative pressure fan 13, the air cylinder 9 switch and the vibrator 8 switch.

Thirdly, pressing a start button, obtaining a signal by the control box 4, giving the signal to the PLC controller, enabling the vibrator 8 to work, enabling the base plate 5 to incline left and right due to different strokes of the left air cylinder and the right air cylinder 9, utilizing the angle change of the base plate 5 and the vibrator 8 to realize double dust removal on products, enabling dust on the products to enter the dust collection box 14 through the negative pressure fan 13, so as to achieve the purpose that no dust exists on the surfaces of the products, when the products subjected to dust removal have no big problems, realizing production line dust removal, so as to improve speed and efficiency, when the normal work is carried out, displaying the indicator lamp 3 as green, when the dust removal effect of a certain batch of products is not good, pressing the emergency stop button, stopping the vibrator 8, the negative pressure fan 13 and the air cylinder 9, displaying the indicator lamp 3 at the top end of the long edge of the L-shaped frame 1 as red, alarming by the buzzer, after the staff knows, carry out problem detection and equipment maintenance.

The above description is only for the embodiments of the present invention, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art will know all the common technical knowledge in the technical field of the present invention before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the schemes, and some typical known structures or known methods should not become obstacles for those skilled in the art to implement the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. Vibration dust shaker, its characterized in that: the vibration machine comprises an L-shaped rack, wherein a case is fixedly connected to the short edge of the L-shaped rack, a dust collection box is detachably connected to the interior of the case, a negative pressure fan is fixedly connected to the inner wall of the top end of the dust collection box, a fixed plate communicated with the dust collection box is fixedly connected to the top of the case, a plurality of air cylinders are embedded in the fixed plate, the extending ends of the air cylinders penetrate through the top of the fixed plate and are fixedly connected with a base plate, one end, away from the fixed plate, of the base plate is fixedly connected with a plurality of;

2. A vibratory dust collector as set forth in claim 1 wherein: the flatness tolerance of the substrate is +/-0.05 mm.

3. A vibratory dust collector as set forth in claim 1 wherein: and carrying out chromium plating treatment on the surface of the substrate.

4. A vibratory dust collector as set forth in claim 1 wherein: the touch screen is GS2107-WTBD in model number, and is provided with an anti-collision protection mechanism on the periphery.

5. A vibratory dust collector as set forth in claim 1 wherein: and a plurality of universal wheels are fixedly connected to the bottom of the short side of the L-shaped frame.

6. A vibratory dust collector as set forth in claim 1 wherein: and the air outlet end of the air cylinder is fixedly connected with a throttle valve, and a valve core of the throttle valve is provided with a silencer.