CN212007016U - Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads - Google Patents

Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads Download PDF

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Publication number
CN212007016U
CN212007016U CN202020576142.3U CN202020576142U CN212007016U CN 212007016 U CN212007016 U CN 212007016U CN 202020576142 U CN202020576142 U CN 202020576142U CN 212007016 U CN212007016 U CN 212007016U
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China
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rivet
base
height
cross
boss
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CN202020576142.3U
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Chinese (zh)
Inventor
杨国栋
王剑
孙鹏
孟辉
田学领
段建博
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Beijing Pulan Rail Transit Technology Co Ltd
Shandong Heze Detong New Material Technology Co ltd
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Beijing Pulan Rail Transit Technology Co Ltd
Shandong Heze Detong New Material Technology Co ltd
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Abstract

The utility model discloses a detect dovetail type powder metallurgy for brake lining rivet height in batches and examine utensil, pass bridge plate, the high no-go bridge plate of rivet stem, bridge plate, a plurality of screw and a plurality of nut including base, two total heights, the utility model discloses application method is simple and convenient, and the inspection precision is higher, can effectively improve inspection efficiency, shortens the inspection length of work.

Description

Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads
Technical Field
The utility model relates to a railway product spare part manufacturing field especially relates to a detect rivet height and examine utensil for dovetail type powder metallurgy brake lining in batches.
Background
In recent years, the high-speed railway in China has great and profound development, and the mileage of the high-speed railway is close to 2 kilometers and covers over 50 million population cities by 2020, at that time, the four longitudinal and four transverse railway rapid passenger transport system in China is to be built comprehensively, and China enters the high-speed rail era.
As the speed of trains increases, how to safely stop trains running at high speed is an important issue related to life and property safety. The train brake has various modes such as resistance brake, magnetic track brake, eddy current brake, friction brake and the like, wherein the friction brake is indispensable. The friction braking mode is to convert kinetic energy into heat energy through friction and then dissipate the heat energy into the atmosphere. The friction brake of the high-speed train usually adopts a disc brake mode, and the purpose of consuming the kinetic energy of the train is achieved by utilizing the mutual friction between a brake disc and a brake pad. Therefore, the performance of these two components becomes an important aspect in relation to the operational safety of the train.
At present, high-speed motor train units operated on China railways mainly comprise CRH1, CRH2, CRH3 and CRH5 series, and all use a disc brake mode. The brake pad and brake mounting interface is divided into a dovetail type (including universal and non-universal) and a non-dovetail type. And whatever interface type, the brake pad is assembled by a friction body component and a steel back.
The connection form of the friction body assembly and the steel back in the dovetail type powder metallurgy brake pad can be divided into two types: the friction body assembly is connected with the steel back in a rivet riveting mode. At present, the dovetail type powder metallurgy brake pad is mostly riveted by using a rivet. Therefore, the sizes of all parts of the rivet are required to be checked, if any size of the rivet deviates, the riveting of the steel backing and the friction body assembly is not firm, the brake pad needs to be riveted again, and the working time and the working efficiency are increased. The difference between the powder metallurgy brake lining rivet and the daily life rivet lies in that a cylindrical boss which is larger than the diameter of the rivet rod is arranged between the rivet cap and the rivet rod, and the design increases the difficulty of inspection work.
At present, a special gauge special for detecting the whole size of the rivet for the powder metallurgy brake pad does not exist. Therefore, a rivet full-size detection tool special for detecting the dovetail type powder metallurgy brake pad is urgently needed to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a rivet height examines utensil for dovetail type powder metallurgy brake lining is detected in batches is provided.
In order to solve the technical problem, the technical scheme of the utility model is that:
a rivet height gauge for batch detection of dovetail-shaped powder metallurgy brake pads comprises a base, two total height bridge passing plates, a boss height no-go bridge passing plate, a rivet stem height no-go bridge passing plate, a plurality of screws and a plurality of nuts, wherein the base is a cuboid base, the height of the base is greater than the height of rivets, the base sequentially comprises a base A part, a base B part, a base C part and a base D part from one side to the other side of the base, a groove is formed in the center position of the top end of the base from one side to the other side, the cross section of the groove in the base A part is the cross section of the rivets, and both sides of the groove in the base A part are respectively provided with a screw hole for fixing the total height bridge passing plates; the cross section of the groove of the base part B is in a rivet cross section shape, and the cross section size of the rivet cap shape position of the rivet cross section shape groove of the base part B is smaller than the theoretical minimum qualified size of the rivet cap of a rivet; base B portion the recess both sides are equipped with fixed total height and cross the bridge plate screw hole respectively, base C portion the cross section of recess is rivet cross sectional shape, base C portion the recess both sides are equipped with fixed boss no-go bridge plate screw hole respectively, base D portion the cross section of recess is rivet cap upper end to rivet stem top shape of rivet, base D portion the recess both sides are equipped with fixed rivet stem height no-go bridge plate screw hole respectively.
Preferably, the cross-sectional dimension of the rivet in the groove of the base a is the maximum theoretically acceptable radius and height dimension of each part of the rivet.
As a preferable technical scheme, the cross-sectional dimension of the rivet cap shape position of the rivet cross-sectional shape groove of the base B part is smaller than the theoretical minimum qualified dimension of the rivet cap of the rivet, and the dimensions of the other rivet cross-sectional parts of the base B seat are the same as the theoretical maximum qualified radii and height dimensions of each part matched with the rivet.
Preferably, the cross section of the groove of the base C is a cross section from a top end of a rivet cap to a top end of a rivet stem of the rivet.
As an optimized technical scheme, the total height bridge passing plate is a cuboid total height bridge passing plate, and threaded holes matched with the threaded holes of the fixed total height bridge passing plate are respectively formed in two ends of the total height bridge passing plate.
As preferred technical scheme, the upper end that the bridge plate was crossed to the boss high no-go gage is the cuboid shape, the both ends that the bridge plate was crossed to the boss high no-go gage be equipped with respectively with fixed boss no-go gage bridge plate screw hole assorted screw hole, the central point that the bridge plate was crossed to the boss high no-go gage puts the below and is equipped with boss portion, boss portion below front end is equipped with the bellying, the bellying top extremely boss portion upper end distance is less than the boss minimum theoretical height of rivet.
As preferred technical scheme, the upper end that the bridge plate was crossed to the rivet stem height no-go gage is the cuboid shape, rivet stem height no-go gage pass the bridge plate both ends be equipped with respectively with fixed rivet stem height no-go gage passes bridge plate screw hole assorted screw hole, the central point that the bridge plate was crossed to the rivet stem height no-go gage puts the below and is equipped with the boss, boss below front end is equipped with the arch, protruding top extremely the distance of boss upper end is less than the minimum theoretical height of rivet stem.
Due to the adoption of the technical scheme, the rivet height gauge for batch detection of the dovetail type powder metallurgy brake lining comprises a base, two total height bridge passing plates, a boss height no-go bridge passing plate, a rivet rod height no-go bridge passing plate, a plurality of screws and a plurality of nuts, wherein the base is a cuboid base, the height of the base is greater than the height of the rivets, the base sequentially comprises a base A part, a base B part, a base C part and a base D part from one side to the other side of the base, a groove is formed in the center position of the top end of the base from one side to the other side, the cross section of the groove of the base A part is the cross section of the rivets, and the two sides of the groove of the base A part are respectively provided with a screw hole for fixing the total height bridge passing plates; the cross section of the groove of the base part B is in a rivet cross section shape, and the cross section size of the rivet cap shape position of the rivet cross section shape groove of the base part B is smaller than the theoretical minimum qualified size of the rivet cap of a rivet; base B portion the recess both sides are equipped with fixed total height and cross the bridge plate screw hole respectively, base C portion the cross section of recess is rivet cross sectional shape, base C portion the recess both sides are equipped with fixed boss no-go bridge plate screw hole respectively, base D portion the cross section of recess is rivet cap upper end to rivet stem top shape of rivet, base D portion the recess both sides are equipped with fixed rivet stem height no-go bridge plate screw hole respectively, and this utility model discloses can accurate detection dovetail type powder metallurgy rivet full-size for brake lining. The utility model discloses application method is simple and convenient, and the inspection precision is higher. The inspection efficiency can be effectively improved, and the inspection working time is shortened.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of the present invention;
FIG. 4 is a cross-sectional view taken along line B-B of the present invention;
fig. 5 is a cross-sectional view taken along line C-C of the present invention;
fig. 6 is a D-D sectional view of the present invention;
fig. 7 is a schematic structural view of the base of the present invention;
fig. 8 is a top view of the base of the present invention;
FIG. 9 is a cross-sectional view taken along line A-A of the base of the present invention;
FIG. 10 is a cross-sectional view taken along line B-B of the base of the present invention;
FIG. 11 is a cross-sectional view of the base of the present invention taken along line C-C;
FIG. 12 is a cross-sectional view taken along line D-D of the base of the present invention;
FIG. 13 is a schematic view of the total height bridge deck structure of the base of the present invention;
fig. 14 is a top view of the total height bridge plate of the base of the present invention;
FIG. 15 is a schematic view of a boss height no-go gauge gap bridge plate structure of the present invention;
FIG. 16 is a top view of the boss height no-go gauge gap bridge plate of the present invention;
FIG. 17 is a side view of the boss height no-go gauge gap bridge plate of the present invention;
FIG. 18 is a structural view of the rivet stem height no-go gauge bridge plate of the present invention;
FIG. 19 is a top view of the rivet stem height no-go gage gap bridge plate of the present invention;
FIG. 20 is a side view of a rivet stem height no-go gage gap bridge plate of the present invention;
1-a base; 10-base a portion; 100-fixing the threaded hole of the total height gap bridge plate; 11-base B part; 12-base C portion; 120-fixing boss no-go gauge gap bridge plate threaded holes; 13-base D; 130-fixing a rivet rod height no-go gauge bridge plate threaded hole; 14-a groove; 2-total height bridge plate; 3-passing the boss height no-go gauge bridge plate; 30-a boss portion; 31-a boss; 4-the rivet stem height no-go bridge plate; 40-boss; 41-bulge; 5-nut.
Detailed Description
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12, fig. 13, fig. 14, fig. 15, fig. 16, fig. 17, fig. 18, fig. 19 and fig. 20, a rivet height gauge for batch inspection of dovetail-type powder metallurgy brake pads comprises a base 1, two total height bridge plates 2, a boss height stop bridge plate 3, a rivet stem height stop bridge plate 4, a plurality of screws and a plurality of nuts 5, the base 1 is a cuboid base 1, the height of the base 1 is greater than that of the rivet, the base comprises a base A part 10, a base B part 11, a base C part 12 and a base D part 13 from one side to the other side of the base 1 in sequence, a groove 14 is arranged from one side to the other side of the center position of the top end of the base 1, the cross section of the groove 14 of the A part 10 of the base is in the shape of a rivet, both sides of the groove 14 of the base A part 10 are respectively provided with a fixed total height bridge plate threaded hole 100; the cross section of the groove 14 of the base B part 11 is in a rivet cross section shape, and the cross section size of the rivet cap shape position of the rivet cross section shape groove 14 of the base B part 11 is smaller than the rivet cap theoretical minimum qualified size of a rivet; base B portion 11 the 14 both sides of recess are equipped with fixed total height and cross bridge plate screw hole 100 respectively, base C portion 12 the cross section of recess 14 is rivet cross sectional shape, base C portion 12 the 14 both sides of recess are equipped with fixed boss no-go gage bridge plate screw hole 120 respectively, base D portion 13 the cross section of recess 14 is rivet cap upper end to rivet stem top shape of rivet, base D portion 13 the 14 both sides of recess are equipped with fixed rivet stem height no-go gage respectively and cross bridge plate screw hole 130.
The cross section size of the rivet of the groove of the base A part 10 is the theoretically-qualified maximum radius and height size of each part of the rivet.
The cross section size of the rivet cap shape position of the rivet cross section shape groove 14 of the base B part 11 is smaller than the rivet cap theoretical minimum qualified size of the rivet, and the sizes of other rivet cross section parts of the base B seat 11 are the same as the theoretical maximum qualified radius and height size of each part matched with the rivet, so that the total height bridge plate is fixed.
The cross-section of the recess 14 of the base C-portion 12 is the cap tip to shank tip cross-section of the rivet.
Total height crosses bridge plate 2 for the total height of cuboid and crosses bridge plate 2, total height crosses bridge plate 2's both ends be equipped with respectively with fixed total height crosses bridge plate screw hole 100 assorted screw holes.
The upper end that the bridge plate 3 was crossed to the high no-go gage of boss is the cuboid shape, the both ends that the bridge plate 3 was crossed to the high no-go gage of boss be equipped with respectively with fixed boss no-go gage bridge plate screw hole 120 assorted screw holes, the central point that the bridge plate 3 was crossed to the high no-go gage of boss puts the below and is equipped with boss portion 30, boss portion 30 below front end is equipped with bellying 31, bellying 31 top extremely boss portion 30 upper end distance is less than the minimum theoretical height of boss of rivet.
The upper end that bridge plate 4 was crossed to the rivet stem height no-go gage is the cuboid shape, 4 both ends of bridge plate are passed to the rivet stem height no-go gage be equipped with respectively with bridge plate screw hole 130 assorted screw holes are passed to the fixed rivet stem height no-go gage, the central point that bridge plate 4 was passed to the rivet stem height no-go gage puts the below and is equipped with boss 40, boss 40 below front end is equipped with arch 41, protruding 41 top extremely the distance of 40 upper ends of boss is less than the minimum theoretical height of rivet stem.
The nut 5 is an inner hexagonal nut.
The operation principle is as follows:
the detailed implementation process of the technical solution of the present invention is described in detail with reference to the accompanying drawings, so that those skilled in the art can implement the detailed implementation process.
Firstly, two threaded holes of a total height bridge passing plate 2 are aligned with two ends of a groove 14 of a part A of a base to fix threaded holes 100 of the total height bridge passing plate, the total height bridge passing plate 2 is fixed at the top end of a part A of the base 10 by using an inner hexagon nut 5, and the total height bridge passing plate 2 is in threaded connection with the part A of the base 10.
Two threaded holes of the other total height bridging plate 2 are aligned with threaded holes at two ends of a groove 14 of the B part of the base, and the total height bridging plate 2 is fixed at the top end of the B part of the base 11 by using an inner hexagonal nut 5. The total height bridge plate 2 is in threaded connection with the base B part.
Then pass two screwed hole alignment base C11 recess 14 both ends screw holes of bridge plate 3 with boss height no-go gage, use hexagon socket nut to pass bridge plate 3 with boss height no-go gage and be fixed in base C top. It should be noted that the boss height no-go gauge should be placed in the groove 14 leftward through the boss portion 30 and the boss portion 31 at the lower end of the bridge plate 3. The boss height no-go gage gap bridge plate 3 is in threaded connection with the C part of the base.
And finally, aligning two threaded holes of the rivet stem height no-go gage passing bridge plate 4 with threaded holes at two ends of the groove 14 of the D part 13 of the base, and fixing the rivet stem height no-go gage passing bridge plate 4 on the top end of the D part by using an inner hexagonal nut. It should be noted that the rivet stem height no-go gauge is placed into the recess 14 to the left over the boss 40 and the protrusion 41 at the lower end of the bridge plate 4. The rivet stem height no-go gage bridge plate 4 is in threaded connection with the base D part 13.
When carrying out rivet detection operation, at first place the rivet in the overall height of examining on a base A portion 10 and cross the bridge plate 2 left end, upwards lift up and examine a base 1, if the rivet passes through the overall height of base A portion 10 and crosses bridge plate 2 and ends in the overall height of base B portion 11 and cross bridge plate 2 left side. The total height and the radius of each part of the rivet are qualified.
And then taking out the rivet, placing the rivet on the left side of the boss height no-go gauge of the C part 12 of the base, and lifting the base 1 of the checking fixture upwards, wherein if the rivet is stopped on the left side of the boss part 31 below the rivet, the height of the boss of the rivet is qualified.
And finally, taking out the rivet, placing the rivet on the left side of the rivet rod height no-go gauge passing bridge plate 4 of the base D part 13, upwards lifting the checking fixture base 1, and if the rivet is stopped on the left side of the bulge 41 below the rivet, indicating that the rivet rod height of the rivet is qualified.
If the rivet is qualified after the detection of the four parts of the checking fixture, the rivet is judged to be a qualified product, and if a certain part has deviation, the rivet is judged to be an unqualified product.
The basic principles, main features and advantages of the present invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The utility model provides a detect dovetail type powder metallurgy rivet height of brake lining in batches and examine utensil which characterized in that: the base is a cuboid base, the height of the base is greater than the height of a rivet, the base sequentially comprises a base A part, a base B part, a base C part and a base D part from one side to the other side of the base, a groove is formed in the center of the top end of the base from one side to the other side, the cross section of the groove in the base A part is the cross section of the rivet, and the two sides of the groove in the base A part are respectively provided with a threaded hole for fixing the total height bridging plate; the cross section of the groove of the base part B is in a rivet cross section shape, and the cross section size of the rivet cap shape position of the rivet cross section shape groove of the base part B is smaller than the theoretical minimum qualified size of the rivet cap of a rivet; base B portion the recess both sides are equipped with fixed total height and cross the bridge plate screw hole respectively, base C portion the cross section of recess is rivet cross sectional shape, base C portion the recess both sides are equipped with fixed boss no-go bridge plate screw hole respectively, base D portion the cross section of recess is rivet cap upper end to rivet stem top shape of rivet, base D portion the recess both sides are equipped with fixed rivet stem height no-go bridge plate screw hole respectively.
2. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the cross section size of the rivet of the groove of the base A part is the theoretically-qualified maximum radius and height size of each part of the rivet.
3. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the sizes of the cross sections of other rivets on the base B part are the same as the theoretical maximum radius and height sizes of all parts matched with the rivets.
4. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the cross section of the groove of the base C portion is the cross section from the top end of a rivet cap of a rivet to the top end of a rivet rod.
5. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the total height bridge board is cuboid total height bridge board, total height bridge board's both ends be equipped with respectively with fixed total height bridge board screw hole assorted screw hole.
6. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the upper end that the bridge plate was crossed to the high no-go gage of boss is the cuboid shape, the both ends that the bridge plate was crossed to the high no-go gage of boss be equipped with respectively with fixed boss no-go gage bridge plate screw hole assorted screw hole, the central point that the bridge plate was crossed to the high no-go gage of boss puts the below and is equipped with boss portion, boss portion below front end is equipped with the bellying, the bellying top extremely boss portion upper end distance is less than the minimum theoretical height of boss of rivet.
7. The tool for detecting the height of the dovetail type powder metallurgy brake pad rivets in batch according to claim 1, is characterized in that: the upper end that the bridge plate was crossed to the rivet stem height no-go gage is the cuboid shape, rivet stem height no-go gage cross the bridge plate both ends be equipped with respectively with fixed rivet stem height no-go gage crosses bridge plate screw hole assorted screw hole, the central point that the bridge plate was crossed to the rivet stem height no-go gage puts the below and is equipped with the boss, boss below front end is equipped with the arch, protruding top extremely the distance of boss upper end is less than the minimum theoretical height of rivet stem.
CN202020576142.3U 2020-04-17 2020-04-17 Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads Active CN212007016U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020576142.3U CN212007016U (en) 2020-04-17 2020-04-17 Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020576142.3U CN212007016U (en) 2020-04-17 2020-04-17 Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads

Publications (1)

Publication Number Publication Date
CN212007016U true CN212007016U (en) 2020-11-24

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CN202020576142.3U Active CN212007016U (en) 2020-04-17 2020-04-17 Rivet height gauge for batch detection of dovetail type powder metallurgy brake pads

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