CN212000219U - Double-deck tentering setting machine and transport structure thereof - Google Patents
Double-deck tentering setting machine and transport structure thereof Download PDFInfo
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- CN212000219U CN212000219U CN202020144494.1U CN202020144494U CN212000219U CN 212000219 U CN212000219 U CN 212000219U CN 202020144494 U CN202020144494 U CN 202020144494U CN 212000219 U CN212000219 U CN 212000219U
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Abstract
The invention provides a double-layer tentering setting machine and a conveying structure thereof, wherein the conveying structure comprises a front conveying cloth branch, a receiving wheel, a driving wheel and a turning wheel; the front conveying distribution comprises a front wheel and a rear wheel, and the rear wheel is adjacent to other parts of the conveying structure; the chain returns to the front wheel through the rear wheel, the receiving wheel, the driving wheel and the turning wheel in sequence from the front wheel to form a conveying link; a connecting line between the front wheel and the rear wheel and a connecting line between the rear wheel and the receiving wheel form a conveying included angle, the conveying structure comprises two conveying links, the conveying links are arranged on a movable sliding rail, and the movable sliding rail supports the front wheel, the rear wheel, the receiving wheel, the driving wheel and the turning wheel; two oppositely arranged movable sliding rails can be displaced relatively. The invention solves the problem that the whole tentering setting machine occupies too wide and long area, improves the operation stability of the whole tentering setting machine, and improves and solves the operation safety of personnel to a certain extent.
Description
Technical Field
The invention belongs to the field of tentering and shaping, and particularly relates to a double-layer tentering and shaping machine and a conveying structure thereof.
Background
Tentering setting machine is a common weaving equipment in the existing market, and it mainly is applied to tentering, the design of cloth. The process involves two parts of tentering and setting, so the largest problem of the machine on the market is the occupied space, and because the large machine type equipment has a plurality of structures, one tentering setting machine usually needs to occupy half of a factory building, so that a plurality of small textile mills can not introduce the setting machine with advanced and high automation degree, and only can adopt equipment with original or poor tentering effect. The same industry has been working on automated modifications in equipment improvements, but neglecting floor space issues.
The applicant also filed an invention in 2016, namely a two-layer tentering and setting machine (cn201610753487.x), and the protection technology of the scheme is originally intended to save the space for placing a plant, but the main difference from the technical scheme to be protected is that the chain loop forming mode is different, so that nozzles can be designed for the upper and lower sides of each running chain to process the cloth, namely, the upper and lower sides of the cloth can be simultaneously processed, and the performance of the tentering and setting machine is essentially improved. And the whole chain is prevented from being placed in the oven for a long time, and the service life of the chain is prolonged. Meanwhile, the performance of the tentering setting machine is further improved by modifying and innovating other matching structures.
Disclosure of Invention
In view of the above, the present invention provides a double-layer tentering setting machine and a conveying structure applied in the tentering setting machine for conveying cloth through an oven, both technical solutions can solve the problem of too wide and long floor area of the overall tentering setting machine, and simultaneously improve the operation stability of the entire tentering setting machine.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the conveying structure comprises a preposed conveying cloth branch, a receiving wheel, a driving wheel and a turning wheel;
the front conveying distribution comprises a front wheel and a rear wheel, and the rear wheel is adjacent to other parts of the conveying structure;
the chain returns to the front wheel through the rear wheel, the receiving wheel, the driving wheel and the turning wheel in sequence from the front wheel to form a conveying link;
and a connecting line between the front wheel and the rear wheel and a connecting line between the rear wheel and the bearing wheel form a conveying included angle.
Further, the angle of the conveying included angle is 60 degrees to 180 degrees, wherein the angles are preferably 90 degrees, 110 degrees, 120 degrees, 130 degrees and 140 degrees.
Furthermore, the conveying structure comprises two conveying links, the conveying links are arranged on a movable sliding rail, and the movable sliding rail supports a front wheel, a rear wheel, a receiving wheel, a driving wheel and a turning wheel;
two oppositely arranged movable sliding rails can be displaced relatively.
Further, the conveying motor provides power for the operation of the chain in the conveying structure through the driving wheel.
Furthermore, the driving wheel is positioned below the turning wheel, and the connecting line of the driving wheel, the rear wheel and the center of the turning wheel forms a triangle.
Furthermore, the device comprises at least two bearing wheels, and the central connecting line of different bearing wheels is vertical to the horizontal plane.
The double-layer tentering and setting machine comprises a conveying structure and a drying area;
the drying area comprises a drying box and a transition box, the transition box is communicated with the drying box, and a bearing wheel in the conveying structure is arranged in the transition box;
the driving wheel and the turning wheel are positioned outside the drying box.
The chain passes oven, transition case and lower oven in proper order and forms the chain return circuit (carry the link), and one of the effect of transition case can guarantee the heat sharing of oven, lower oven, improves heat utilization ratio, can also take place the structure protection of gyration to the chain return circuit.
Meanwhile, the transition box can effectively ensure the safety and stable operation of the bearing wheel, and is an important function in actual production.
Furthermore, the drying box comprises an upper drying oven and a lower drying oven, the upper drying oven is positioned above the lower drying oven, the upper drying oven is separated from the lower drying oven through a partition plate, communicating holes are formed in the partition plate, the upper drying oven is communicated with the lower drying oven through the communicating holes, a filter screen is laid on the communicating holes, and a chain in the conveying structure is placed in the lower drying oven after passing through the bearing wheel by the upper drying oven.
Furthermore, the distance between the turning wheel and the drying box is smaller than the distance between the driving wheel and the drying box. The design aims to improve the stability of the whole conveying chain, and the chain wheel arrangement in the process of forming a loop and running of the supporting chain is reduced as much as possible, so that the manufacturing cost is reduced.
Further, the stoving case includes feed inlet and discharge gate, and the conveying chain stretches out the stoving case outside through the feed inlet behind the bearing wheel by the discharge gate, is equipped with cooling device in the discharge gate position of stoving case, and the chain is connected with the action wheel behind cooling device.
Further, still include transition control area, be equipped with the operation panel in the transition control area, this operation panel is inside to be hollow structure, and tentering setting material lays on transport structure through inside the operation panel, transport structure's leading wheel is placed near the operation panel.
Furthermore, the cloth feeding device also comprises a cloth feeding area, wherein a supported cloth feeding input roller is arranged in the cloth feeding area;
an avoidance table is arranged on one side of the operating table, the lower part of the avoidance table is of a hollow structure, one side of the avoidance table is communicated with the outside, and the other side of the avoidance table is communicated with the inside of the operating table;
a second cloth feeding transition roller is arranged in the avoiding table, and the set position of the second cloth feeding transition roller is matched with the cloth feeding input roller;
the cloth feeding input roller is positioned on one side of the front wheel, and the second cloth feeding transition roller is positioned between the cloth feeding input roller and the front wheel.
Furthermore, the rear wheel is positioned obliquely above the operating platform, a cloth dropping area is arranged below the conveying structure part positioned outside the drying box, the cloth dropping area comprises a cloth dropping roller, the cloth dropping roller is adjacent to the cloth outlet roller, and the cloth outlet roller is positioned on one side of the driving wheel.
Further, the drying area comprises a plurality of groups of drying boxes, the upper drying boxes in each group of drying boxes are communicated, the lower drying boxes are communicated, a transition box is arranged on one side of the last group of drying boxes, and the transition box is communicated with the upper drying boxes and the lower drying boxes of the group of drying boxes.
Further, the drying area also comprises a blower and a nozzle positioned in the drying box, and the blower blows air into the drying box through the nozzle;
nozzles are arranged above and below the running chain in the oven.
Further, the cloth feeding device also comprises a cloth feeding area, a transition control area and a cloth falling area;
the cloth feeding area comprises a cloth feeding input roller, the transition control area comprises an avoidance table with a hollow structure, the cloth falling area comprises a cloth falling roller, the cloth falling roller is adjacent to the cloth outlet roller, and the cloth outlet roller is positioned on one side of the driving wheel;
the cloth feeding area, the transition control area, the cloth dropping area and the drying area are sequentially arranged;
a cropping space is formed outside the drying box by a front wheel, a rear wheel, a turning wheel and a driving wheel, and the cropping area is arranged in the cropping space;
and a part of chains in the conveying chain are arranged above the cropping area.
Compared with the prior art, the double-layer tentering setting machine and the conveying structure have the following advantages:
(1) the conveying structure provided by the invention has the advantages that the arrangement mode of the chains and the mode of how to form the conveying chain are innovated, the structural mode is not limited by the type of the tentering setting machine, and the tentering setting machine can save the whole horizontal occupied space as long as the tentering setting machine and an oven form a reasonable matching layout.
(2) According to the invention, the conveying structure and the drying area are arranged in a matched manner, so that the position arrangement and the angle relation among the chain wheels in the operation of the supporting chain can further improve the operation stability of the conveying chain, the number of the chain wheels in the operation of the supporting chain is reduced, and the manufacturing cost is reduced to a certain extent.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. In the drawings:
fig. 1 is a schematic view of the overall structure of a double tentering setting machine according to an embodiment of the present invention;
FIG. 2 is a schematic diagram illustrating a detailed structure of a feeding area and a transition control area according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a detailed structure of a cropping area according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a detailed structure of a drying zone according to an embodiment of the present invention.
Description of reference numerals:
1-a cloth feeding area; 2-a transition control zone; 21-an avoidance table; 22-an operation table; 3-a cropping zone; 4-a drying zone; 41-a receiving wheel; 42-drying box; 421-putting in an oven; 422-placing in an oven; 5-edge chasing device; 6-brush wheel; 7-edge sizing device; 8-a cloth discharging roller; 9-maintenance of the support; 10-a conveying structure; 101-preposition conveying distribution; 1011-front wheel; 1012-rear wheel; 102-a turning wheel; 103-a driving wheel; 1031-a conveying motor; 11-a cooling device; 12-chain.
Detailed Description
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be construed broadly, e.g. as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be described in detail with reference to the following embodiments with reference to the attached drawings.
As shown in fig. 1, the conveying structure comprises a front conveying distribution 101, a receiving wheel 41, a driving wheel 103 and a turning wheel 102;
the front transport distribution 101 comprises front wheels 1011 and rear wheels 1012, the rear wheels 1012 being adjacent to the rest of the transport structure;
the chain 12 passes through the rear wheel 1012, the receiving wheel 41, the driving wheel 103 and the turning wheel 102 by the front wheel 1011 in sequence and then returns to the front wheel 1011 to form a conveying link;
the conveying structure comprises two conveying links, the conveying links are arranged on a movable sliding rail, and the movable sliding rail supports a front wheel 1011, a rear wheel 1012, a receiving wheel 41, a driving wheel 103 and a turning wheel 102; the two conveying chains support the cloth to move;
two oppositely arranged movable sliding rails can be displaced relatively. The specific structure is more common and is not repeated, and although the structure of the movable sliding rail is common, the specification adaptability of cloth conveying is improved when the movable sliding rail is applied to the conveying structure. Namely, the two movable slide rails slide and displace in the approaching direction, the width of the cloth which can be conveyed is narrow, and the width of the cloth which can be conveyed is wide if the two movable slide rails move in the direction away from each other.
And a connecting line between the front wheels 1011 and the rear wheels 1012 and a connecting line between the rear wheels 1012 and the receiving wheel 41 form a conveying included angle. The angle of the conveying included angle is 60 degrees to 180 degrees, wherein the preferable angle is 90 degrees, 110 degrees, 120 degrees, 130 degrees and 140 degrees. The angle selection needs to be determined according to the cropping area and the current plant plane space, and the smoothness of conveying the cloth to the next station can be guaranteed only by the optimal angle.
The conveying motor 1031 powers the chain 12 in the conveying configuration via a drive pulley 103.
The driving wheel 103 is located below the turning wheel 102, and a connecting line of the centers of the driving wheel 103, the rear wheel 1012 and the turning wheel 102 forms a triangle, and the preferable distance between the rear wheel and the turning wheel 102 is smaller than the distance between the rear wheel 1012 and the driving wheel 103.
At least two receiving wheels 41 are included in the conveying chain, and the center line of the plurality of receiving wheels 41 is vertical to the horizontal plane. That is, the receiving wheels 41 placed in the transition box mentioned later are all vertically arranged, and although complete verticality cannot be guaranteed, the space is saved more when the wheels are as close to the verticality as possible.
As shown in fig. 1 to 4, a double tenter setting machine comprising a conveying structure and a drying zone;
the drying zone 4 comprises a drying box 42 and a transition box, the transition box is communicated with the drying box 42, and a bearing wheel 41 in the conveying structure is arranged in the transition box;
the driving wheel 103 and the turning wheel 102 are located outside the drying box 42.
The chain passes oven 421, transition case and lower oven 422 in proper order and forms the chain return circuit (transport link), and one of the effect of transition case can guarantee oven 421, the heat sharing of oven 422 down, improves heat utilization ratio, can also take place the structure protection of gyration to the chain return circuit.
Meanwhile, the transition box can effectively ensure the safety and the stable operation of the bearing wheel 41, and is an important function in actual production.
The drying box 42 comprises an upper drying oven 421 and a lower drying oven 422, the upper drying oven 421 is located above the lower drying oven 422, the upper drying oven 421 is isolated from the lower drying oven 422 by a partition board, a communicating hole is formed in the partition board, the upper drying oven 421 is communicated with the lower drying oven 422 by the communicating hole, a filter screen is laid on the communicating hole, and the chain 12 in the conveying structure is placed in the lower drying oven 422 after passing through the receiving wheel 41 from the upper drying oven 421. The distance between the turning wheel 102 and the drying box 42 is smaller than the distance between the driving wheel 103 and the drying box 42. The design aims to improve the stability of the whole conveying chain, and the chain wheel arrangement in the process of forming a loop and running of the supporting chain is reduced as much as possible, so that the manufacturing cost is reduced.
The drying box 42 comprises a feeding hole and a discharging hole, a conveying chain passes through the feeding hole and extends out of the drying box 42 through the discharging hole after passing through the bearing wheel 41, a cooling device 11 is arranged at the discharging hole of the drying box 42, and the chain passes through the cooling device 11 and then is connected with the driving wheel 103. Through the structural design of the conveying chain, the cooling device 11 (the first-selected cold air box) for cooling the cloth can be conveniently added at the discharge port, and the cloth cooling work for tentering and shaping is accelerated.
The tentering setting material conveying device further comprises a transition control area 2, wherein an operating table 22 is arranged in the transition control area 2, the inside of the operating table 22 is of a hollow structure, tentering setting materials are laid on the conveying structure through the inside of the operating table, and front wheels 1011 of the conveying structure are arranged near the operating table 22.
The cloth feeding device also comprises a cloth feeding area 1, wherein a supported cloth feeding input roller is arranged in the cloth feeding area 1;
an avoidance table 21 is arranged on one side of the operation table 22, the lower part of the avoidance table 21 is of a hollow structure, one side of the part is communicated with the outside, and the other side of the part is communicated with the inside of the operation table 22;
a second cloth feeding transition roller is arranged in the avoiding table 21, and the setting position of the second cloth feeding transition roller is matched with the cloth feeding input roller;
the cloth feeding input roller is positioned on one side of the front wheel 1011, and the second cloth feeding transition roller is positioned between the cloth feeding input roller and the front wheel 1011.
The escape table 21 may be a pedal of the operation table 22, or may be a frame structure for protecting the second cloth feeding transition roller. The operation table 22 is provided with an operation controller for operating and controlling the operation of the entire tenter setting machine.
The rear wheel 1012 is located obliquely above the operation table 22, a cloth dropping area 3 is arranged below the conveying structure part located outside the drying box 42, the cloth dropping area 3 comprises a cloth dropping roller, the cloth dropping roller is adjacent to the cloth outlet roller 8, and the cloth outlet roller 8 is located on one side of the driving wheel 103.
The drying area 4 comprises a plurality of groups of drying boxes 42, the upper drying boxes 421 in each group of drying boxes 42 are communicated, the lower drying boxes 422 are communicated, a transition box is arranged on one side of the last group of drying boxes 42, and the transition box is communicated with the upper drying boxes 421 and the lower drying boxes 422 of the group of drying boxes 42.
Each drying box 42 has a function of heating the cloth, and the chains 12 need to form a loop, so that the drying boxes 42 are erected at the rotation positions of the conveying chains to ensure the full drying effect of the cloth, and the setting positions of the drying boxes 42 only occupy three-dimensional space without occupying horizontal space, so that the drying boxes have a great effect on actual production. Meanwhile, the upper oven 421 and the lower oven 422 only show that two drying boxes are provided, and the mutual position relationship between the two drying boxes is shown, and the drying boxes are not only two drying boxes, and a plurality of drying boxes can still realize and meet the final effect according to the superposition mode of the technical scheme.
The drying zone 4 further comprises a blower and a nozzle in the drying box 42, wherein the blower blows air into the drying box through the nozzle;
nozzles are arranged above and below the running chain 12 in the drying box.
The cloth feeding area 1 comprises a cloth feeding input roller, the transition control area comprises an avoidance table 21 with a hollow structure, the cloth dropping area 3 comprises a cloth dropping roller, the cloth dropping roller is adjacent to the cloth outlet roller 8, and the cloth outlet roller 8 is positioned on one side of the driving wheel 103;
the cloth feeding area 1, the transition control area 2, the cloth falling area 3 and the drying area 4 are sequentially arranged;
a cropping space is formed outside the drying box 42 by the front wheel 1011, the rear wheel 1012, the turning wheel 102 and the driving wheel 103, and the cropping zone 3 is arranged in the cropping space;
and a part of chain in the conveying chain is arranged above the cloth falling area 3.
The cloth feeding device arranged in the cloth feeding area 1 is a common device in a stentering setting machine, and the cloth feeding input roller is a guide roller which is used for outputting cloth by the cloth feeding device and is a part of the cloth feeding device;
the conveying chain of the front conveying cloth 101 and the rear conveying chain are in an inclined relationship, that is, the cloth from the cloth feeding area 1 is conveyed upwards in an inclined manner through the front conveying cloth 101, and the conveying chain entering the drying box 42 comprises a part parallel to the horizontal plane;
both sides of the chain of the front conveying cloth 101 are provided with a brush wheel 6 and a pulp edge device 7, the brush wheel 6 can press the cloth edge of the cloth from the transition control area 2 onto a needle plate of the chain by the pressure of a brush, and the chain 12 is also provided with the needle plate in the prior art, which is not described too much; the edge sizing device 7 enables the cloth to be processed through edge sizing before entering the drying box 42, and the edge is cut after being discharged from the drying box 42, so that the edge cutting effect is improved.
These two structures are also common structure in tentering setting machine, and the position difference of just setting up can directly influence its effect, and this embodiment is placed it at leading conveying cloth 101, improves the effect of thick liquid limit.
The position of the cloth outlet roller 8 is set to ensure that the cloth is smoothly separated from the needle plate of the chain and enters the cloth dropping area 3.
The maintenance support 9 is an I-steel platform and is used for daily maintenance operation of workers and cleaning the oven.
The working principle is as follows:
when cloth to be tentered and shaped enters the avoidance table 21 and the operation table 22 through the cloth feeding area 1, the cloth is fixed on the chain 12 and gradually enters the drying box 42 along with the running of the chain 12, the upper drying box 421 and the lower drying box 422 extend out of the cooling device 11 after passing through, and are guided to the cloth falling area 3 by the cloth outlet roller 8 to perform the final cloth collecting process.
The whole design is only to lift the conveying link at high altitude, and the personnel operation can still be on the ground, so that the operability is improved, the operation risk is reduced, and the safety of the personnel is ensured.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, so that any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present invention, should be included in the scope of the present invention.
Claims (10)
1. Conveying structure, its characterized in that: comprises a preposed conveying distribution wheel, a receiving wheel, a driving wheel and a turning wheel;
the front conveying distribution comprises a front wheel and a rear wheel, and the rear wheel is adjacent to other parts of the conveying structure;
the chain returns to the front wheel through the rear wheel, the receiving wheel, the driving wheel and the turning wheel in sequence from the front wheel to form a conveying link;
and a connecting line between the front wheel and the rear wheel and a connecting line between the rear wheel and the bearing wheel form a conveying included angle.
2. The conveying structure according to claim 1, wherein: the conveying structure comprises two conveying links, the conveying links are arranged on a movable sliding rail, and the movable sliding rail supports a front wheel, a rear wheel, a receiving wheel, a driving wheel and a turning wheel;
two oppositely arranged movable sliding rails can be displaced relatively.
3. The conveying structure according to claim 1, wherein: the driving wheel is positioned below the turning wheel, and the connecting line of the centers of the driving wheel, the rear wheel and the turning wheel forms a triangle.
4. The conveying structure according to claim 1, wherein: comprises at least two bearing wheels, and the center connecting line of different bearing wheels is vertical to the horizontal plane.
5. Double-deck tentering setting machine, its characterized in that: comprising a drying zone and a conveying structure according to claim 1;
the drying area comprises a drying box and a transition box, the transition box is communicated with the drying box, and a bearing wheel in the conveying structure is arranged in the transition box;
the driving wheel and the turning wheel are positioned outside the drying box.
6. The double tenter setting machine according to claim 5, characterized in that: the drying box comprises an upper drying box and a lower drying box, the upper drying box is positioned above the lower drying box, the upper drying box is communicated with the lower drying box, and a chain in the conveying structure is arranged in the lower drying box after passing through a bearing wheel by the upper drying box.
7. The double tenter setting machine according to claim 5 or 6, characterized in that: the distance between the turning wheel and the drying box is smaller than the distance between the driving wheel and the drying box.
8. The double tenter setting machine according to claim 5, characterized in that: still include transition control area, be equipped with the operation panel in the transition control area, this operation panel is inside to be hollow structure, and tentering setting material lays on transport structure through operation panel is inside, transport structure's leading wheel is arranged in near the operation panel.
9. The double tenter setting machine according to claim 8, characterized in that: the cloth feeding device also comprises a cloth feeding area, wherein a supported cloth feeding input roller is arranged in the cloth feeding area;
an avoidance table is arranged on one side of the operating table, the lower part of the avoidance table is of a hollow structure, one side of the avoidance table is communicated with the outside, and the other side of the avoidance table is communicated with the inside of the operating table;
a second cloth feeding transition roller is arranged in the avoiding table, and the set position of the second cloth feeding transition roller is matched with the cloth feeding input roller;
the cloth feeding input roller is positioned on one side of the front wheel, and the second cloth feeding transition roller is positioned between the cloth feeding input roller and the front wheel.
10. The double tenter setting machine according to claim 9, characterized in that: the rear wheel is positioned above the operating platform in an inclined manner, a cloth dropping area is arranged below the conveying structure part positioned outside the drying box, the cloth dropping area comprises a cloth dropping roller, the cloth dropping roller is adjacent to the cloth outlet roller, and the cloth outlet roller is positioned on one side of the driving wheel.
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