CN211994265U

CN211994265U - Full-automatic non-woven fabric pillow inner setting machine

Info

Publication number: CN211994265U
Application number: CN202020643267.3U
Authority: CN
Inventors: 钟慧灵
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-24
Filing date: 2020-04-24
Publication date: 2020-11-24
Anticipated expiration: 2030-04-24

Abstract

The utility model discloses a full-automatic non-woven fabrics pillow forming machine, including feed mechanism, first sewing mechanism, second sewing mechanism, third sewing mechanism and cutting mechanism, last non-woven fabrics and lower non-woven fabrics on the feed mechanism pass through first sewing mechanism, second sewing mechanism, third sewing mechanism and cutting mechanism in proper order, sew up the non-woven fabrics parting blade through first sewing mechanism, sew up the mechanism through the second and transversely sew up last non-woven fabrics and lower non-woven fabrics, sew up the mechanism through the third and sew up the both sides of last non-woven fabrics and lower non-woven fabrics and sew up, compare with traditional mode of sewing up, can raise the efficiency and produce the value to can avoid leading to the qualification rate to reduce because of human error.

Description

Full-automatic non-woven fabric pillow inner setting machine

Technical Field

The utility model relates to a pillow processing equipment field especially relates to a full-automatic non-woven fabrics pillow forming machine.

Background

The pillow is one of the most commonly used articles in daily life, and people can not leave the pillow during sleeping and resting. The pillow core is one of the components of the pillow, particularly, the shell of the pillow core is made of non-woven fabric, which is the most commonly used processing mode at present, four sides of the shell of the general non-woven fabric pillow core are needed to be sewed, and corresponding fillers are filled in the shell. When sewing up the shell to the non-woven fabrics pillow, traditional technique carries out the manual work through sewing machine and sews up non-woven fabrics sack, and inefficiency, output value are low to it is end because the artificial error leads to the qualification rate easily.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a full-automatic non-woven fabrics pillow forming machine can carry out the automation to the pillow and sew up, can raise the efficiency and produce the value.

The utility model discloses a full-automatic non-woven fabric pillow inner setting machine, which comprises a feeding mechanism, wherein the feeding mechanism comprises a first feeding wheel and a second feeding wheel, the first feeding wheel is wound with an upper non-woven fabric, the second feeding wheel is wound with a lower non-woven fabric, and the machine further comprises a first sewing mechanism, a second sewing mechanism, a third sewing mechanism and a splitting mechanism, the first sewing mechanism is arranged between the feeding mechanism and the second sewing mechanism through a sewing bracket and is used for sewing a non-woven fabric separating sheet between the upper non-woven fabric and the lower non-woven fabric, the second sewing mechanism is arranged between the first sewing mechanism and the third sewing mechanism through a driving bracket and is used for sewing the upper non-woven fabric and the lower non-woven fabric together in the horizontal direction, the third sewing mechanism is arranged between the splitting mechanism and the second sewing mechanism, be used for will in the both sides of pillow go up the non-woven fabrics with the non-woven fabrics stitches together down, cut the mechanism and be used for will sewing up the completion the pillow cuts.

Further, sew up what be provided with two first sewing up mechanisms of mutual symmetry on the support, first sewing up the mechanism and include that the separation piece is expected in the material wheel, first cylinder presss from both sides, drive assembly and sews up the subassembly, the one end of the non-woven fabrics of separation piece material wheel passes first cylinder presss from both sides, and passes through first cylinder presss from both sides and carries out the centre gripping, drive assembly with sew up support fixed connection for acquire certain size's non-woven fabrics separator, and will the non-woven fabrics separator removes to go up the non-woven fabrics with down between the non-woven fabrics, sew up the subassembly with sew up support fixed connection, will the both ends of non-woven fabrics separator weld respectively go up the non-woven fabrics with down on the non-woven fabrics.

Further, drive assembly includes that first driving motor, second cylinder press from both sides, cutting cylinder, cutting knife, second driving motor and push pedal, first driving motor with sew up support fixed connection, and drive through the belt the second cylinder presss from both sides the removal, the cutting knife sets up first cylinder press from both sides with between the second cylinder presss from both sides, cutting cylinder drive the cutting knife cuts the non-woven fabrics and forms the non-woven fabrics spacer, the push pedal sets up one side that the second cylinder pressed from both sides, second driving motor passes through the belt drive the push pedal removes, and will the non-woven fabrics spacer removes extremely go up the non-woven fabrics with between the non-woven fabrics down.

Furthermore, one end of the push plate is provided with an ejector pin, and the ejector pin abuts against the middle position of the non-woven fabric separation sheet.

Further, the sewing assembly comprises two ultrasonic welding heads, wherein the two ultrasonic welding heads are respectively positioned above the upper non-woven fabric and below the lower non-woven fabric and are fixedly connected with the sewing support through a lifting cylinder.

Further, the both ends of first sewing up the mechanism are provided with respectively and open the subassembly, open the subassembly including opening cylinder, connecting piece and opening the support, open the support setting and be in go up the non-woven fabrics with down between the non-woven fabrics, the both ends of opening the support are provided with the pivot respectively, the pivot through rotate the piece with sew up the support and rotate and connect, open the cylinder pass through the connecting piece with the pivot is connected, and the drive open the support and rotate certain angle.

Further, the mechanism is sewed up including transversely driving the actuating cylinder to the second, transversely drive and be provided with horizontal roller die head slider on the actuating cylinder, the fixed horizontal head that is provided with ultrasonic bonding in below of horizontal roller die head slider, the pillow passes horizontal roller die head slider with between the horizontal head of ultrasonic bonding, transversely drive actuating cylinder and drive horizontal roller die head slider horizontal migration, horizontal roller die head slider passes through the gyro wheel and presses the pillow on the ultrasonic bonding is horizontal.

Furthermore, the roller is rotationally connected with the transverse roller die head sliding block, two pressing parts are arranged on the roller, and the pillow inner is pressed on the super-magic-wave welding transverse head through the pressing parts.

Further, the third sewing mechanism includes the drive shaft, it is connected with two sharp ultrasonic bonding tools to rotate in the drive shaft, the below of sharp ultrasonic bonding tool is provided with the supporting seat, the pillow passes ultrasonic bonding tool with between the supporting seat, two sharp ultrasonic bonding tool is right respectively ultrasonic bonding is carried out on the both sides limit of pillow.

Further, cut the mechanism including dividing the cutter and cutting the cylinder, cut the cylinder with drive support fixed connection, and can drive divide the cutter to remove in vertical direction, cut the pillow of sewing completion.

The technical scheme of the utility model, compared with the prior art, beneficial effect is:

when adding man-hour to the pillow, go up the non-woven fabrics with the non-woven fabrics down sews up mechanism, third and sew up mechanism and cutting mechanism through first sewing up mechanism, second in proper order respectively, sew up the non-woven fabrics separator through first sewing up the mechanism respectively, sew up the mechanism through the second and transversely sew up last non-woven fabrics and lower non-woven fabrics, sew up the mechanism through the third and sew up the both sides of going up non-woven fabrics and lower non-woven fabrics, compare with traditional mode of sewing up, can raise the efficiency and produce the value to can reduce artificial error and lead to the qualification rate to reduce.

Drawings

FIG. 1 is a schematic structural view of a non-woven fabric pillow core setting machine;

FIG. 2 is a schematic structural diagram of a feeding mechanism;

FIG. 3 is a schematic view of a first suturing mechanism;

FIG. 4 is a schematic structural diagram of the area A in FIG. 3;

FIG. 5 is a schematic structural view of a push plate;

FIG. 6 is a side view of a first suturing mechanism;

FIG. 7 is a schematic view of the deployment assembly;

FIG. 8 is a schematic view of the second, third and slitting mechanisms;

FIG. 9 is a top plan view of the second and third suturing mechanisms and the slitting mechanism;

FIG. 10 is a schematic diagram of a cross-roll die slide configuration;

description of the figures

100. Setting machine of non-woven fabric pillow inner; 10. a feeding mechanism; 11. a feeding support; 12. a first feeding wheel; 13. a second feeding wheel; 14. a conveying roller; 20. a first suturing mechanism; 21. suturing the stent; 22. a separator blade loading wheel; 23. a first cylinder clamp; 24. a drive assembly; 241. a first drive motor; 242. a second cylinder clamp; 243. cutting the air cylinder; 244. a cutting knife; 245. a second drive motor; 246. pushing the plate; 247. a slide rail; 248. a thimble; 25. a suturing assembly; 251. an ultrasonic horn; 252. a lifting cylinder; 26. an opening assembly; 261. opening the cylinder; 262. a connecting member; 263. opening the stent; 264. a rotating shaft; 265. a rotating member; 30. a second suturing mechanism; 31. a drive bracket; 32. a transverse driving cylinder; 33. a transverse roller die head slide block; 331. a roller; 332. a press-fit portion; 34. ultrasonic welding of the transverse head; 40. a third suturing mechanism; 41. a drive shaft; 42. a linear ultrasonic horn; 50. a slitting mechanism; 51. a slitting knife; 52. a slitting cylinder; 60. a transport mechanism; 61. rotating the roller; 62. and (4) a conveyor belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it should be noted that when one component is considered to be "connected" to another component, it may be directly connected to the other component or intervening components may exist. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; either mechanically or electrically, and may be internal to both elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

It should be further noted that in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

As shown in fig. 1, the utility model relates to a full-automatic non-woven fabrics pillow forming machine 100, including feed mechanism 10, one side of feed mechanism 10 has set gradually first sewing mechanism 20, second sewing mechanism 30, third sewing mechanism 40 and has cut mechanism 50, feed mechanism 10 is used for providing the sutural raw and other materials of pillow, first sewing mechanism 20 is used for sewing up the non-woven fabrics separator, second sewing mechanism 30 is used for transversely sewing up the pillow, third sewing mechanism 40 is used for sewing up the both sides limit of pillow, it cuts to cut mechanism 50 is used for cutting the pillow of accomplishing of will sewing up.

The feeding mechanism 10 comprises a feeding support 11, a first feeding wheel 12 and a second feeding wheel 13 are respectively arranged on the feeding support 11, and the first feeding wheel 12 and the second feeding wheel 13 are respectively driven by a motor and can rotate relative to the feeding support 11. The winding has the non-woven fabrics on the first material loading wheel 12, the winding has down the non-woven fabrics on the second material loading wheel 13, it is located to go up the non-woven fabrics directly over the non-woven fabrics down, go up the non-woven fabrics with the non-woven fabrics size is the same down, and go up the non-woven fabrics with the non-woven fabrics conveys forward in proper order through a plurality of transfer roller 14 respectively down.

Referring to fig. 3 in conjunction with fig. 1, the number of the first stitching mechanisms 20 is two, and the two first stitching mechanisms 20 are symmetrically arranged with each other and are respectively arranged between the feeding mechanism 10 and the second stitching mechanism 30 through stitching brackets 21. The first stitching mechanism 20 comprises a separating sheet feeding wheel 22, a first cylinder clamp 23, a driving assembly 24 and a stitching assembly 25, wherein the separating sheet feeding wheel 22 is rotatably arranged at one side of the stitching bracket 21, the first cylinder clamp 23 is fixedly connected with the stitching bracket 21, and one end of the non-woven fabric on the separating sheet feeding wheel 22 passes through the first cylinder clamp 23 and is clamped by the first cylinder clamp 23; the driving assembly 24 is fixedly connected with the sewing bracket 21 and is used for acquiring a non-woven fabric separation sheet with a certain size and moving the non-woven fabric separation sheet to a position between the upper non-woven fabric and the lower non-woven fabric; the sewing assembly 25 is fixedly connected with the sewing bracket 21, and two ends of the non-woven fabric separating sheet are respectively welded on the upper non-woven fabric and the lower non-woven fabric.

With continuing to look at fig. 4, the driving assembly 24 includes a first driving motor 241, a second cylinder clamp 242, a cutting cylinder 243, a cutting knife 244, a second driving motor 245 and a push plate 246, the first driving motor 241 is fixedly connected to the suture holder 21 and is in transmission connection with the second cylinder clamp 242 through a belt, the second cylinder clamp 242 is disposed at one side of the first cylinder clamp 23, and the first driving motor 241 can drive the second cylinder clamp 242 to move in a horizontal direction through the belt, so as to change a distance between the first cylinder clamp 23 and the second cylinder clamp 242. The second cylinder clamp 242 may clamp one end of the non-woven fabric and drive the non-woven fabric to move a certain distance. The cutting knife 244 is arranged between the first cylinder clamp 23 and the second cylinder 242 clamp, the cutting cylinder 243 is fixedly connected with the sewing support 21 and can drive the cutting knife 244 to move to cut the non-woven fabric, and then the non-woven fabric separation sheet with a certain size is formed. The push plate 246 is disposed at one side of the second cylinder clamp 242, the second driving motor 245 is fixedly connected to the sewing bracket 21 and is in transmission connection with the push plate 246 through a belt, and the second driving motor 245 drives the push plate 246 to move horizontally to push the nonwoven fabric separator between the upper nonwoven fabric and the lower nonwoven fabric.

The sewing support 21 is provided with a slide rail 247, and the push plate 246 is slidably connected with the slide rail 247, so that the push plate 246 can slide stably.

Referring to fig. 5, one end of the push plate 246 is provided with a thimble 248, and when the push plate 246 slides, the push plate 246 pushes the non-woven fabric to the middle of the non-woven fabric separating sheet through the thimble 248, so as to push the non-woven fabric to between the upper non-woven fabric and the lower non-woven fabric.

Referring to fig. 6 in conjunction with fig. 4, the sewing assembly 25 includes two ultrasonic welding heads 251, and the two ultrasonic welding heads 251 are respectively located above the upper non-woven fabric and below the lower non-woven fabric and are fixedly connected to the sewing bracket 21 by a lifting cylinder 252. When the non-woven fabric separating sheet extends into the space between the upper non-woven fabric and the lower non-woven fabric, the two lifting cylinders 252 respectively drive the two ultrasonic welding heads 251 to move in the vertical direction, and the two ends of the non-woven fabric separating sheet are respectively welded on the upper non-woven fabric and the lower non-woven fabric.

With continued reference to fig. 7, the first stitching mechanism 20 is provided with opening members 26 at both ends thereof, respectively, for increasing the distance between the upper nonwoven fabric and the lower nonwoven fabric, so as to facilitate the nonwoven fabric separator to enter between the upper nonwoven fabric and the lower nonwoven fabric. Open subassembly 26 including opening cylinder 261, connecting piece 262 and an expense 263 frame, open support 263 and set up go up the non-woven fabrics with down between the non-woven fabrics, the both ends that open support 263 are provided with pivot 264 respectively, pivot 264 through rotate the piece 265 with sew up support 21 and rotate and connect, open cylinder 261 through connecting piece 262 with pivot 264 is connected, and the drive open support 263 and rotate certain angle, support last non-woven fabrics and lower non-woven fabrics, increase the distance between non-woven fabrics and the lower non-woven fabrics, and then make things convenient for the non-woven fabrics parting bead to enter into between last non-woven fabrics and the lower non-woven fabrics.

As shown in fig. 8 and 9, the second sewing mechanism 30 is disposed between the first sewing mechanism 20 and the third sewing mechanism 40 by a driving bracket 31. The driving support 31 is rotatably connected with a plurality of conveying rollers 14 for conveying the pillow inner. The second sewing mechanism 30 comprises a transverse driving cylinder 32, a transverse roller die head sliding block 33 is arranged on the transverse driving cylinder 32, the transverse driving cylinder 32 can drive the transverse roller die head sliding block 33 to move horizontally, an ultrasonic welding transverse head 34 is arranged below the transverse roller die head sliding block 33, the upper non-woven fabric and the lower non-woven fabric penetrate through the transverse roller die head sliding block 33 and between the ultrasonic welding transverse heads 34, the transverse roller die head sliding block 33 presses the upper non-woven fabric and the lower non-woven fabric on the ultrasonic welding transverse head 34 through a roller 331, and when the transverse roller die head sliding block 33 slides in the horizontal direction, the upper non-woven fabric and the lower non-woven fabric can be sewn in the horizontal direction.

With reference to fig. 10, further, the roller 331 is rotatably connected to the lower surface of the horizontal roller die head sliding block 33, two pressing portions 332 are disposed on the roller 331, the two pressing portions 332 are disposed in parallel, and the pillow core is pressed on the super-sonic welding horizontal head 34 through the pressing portions 332.

Third sewing machine constructs 40 and sets up on the driving support 31, and be located second sewing machine constructs 30 and keeps away from one side of first sewing machine structure 20, third sewing machine constructs 40 and includes drive shaft 41, it is connected with two sharp ultrasonic bonding tools 42 to rotate on the drive shaft 41, the below of sharp ultrasonic bonding tool 42 is provided with the supporting seat, the pillow core passes sharp ultrasonic bonding tool 42 with between the supporting seat, two sharp ultrasonic bonding tool 42 is right respectively the both sides limit of pillow core carries out ultrasonic bonding.

The second sewing mechanism 30 or the third sewing mechanism 40 can leave the filling hole inside the communicated pillow core when sewing the upper non-woven fabric and the lower non-woven fabric, so that the corresponding filler is conveniently filled into the pillow core.

Cut mechanism 50 and set up on driving bracket 31, cut mechanism 50 including dividing cutter 51 and cutting cylinder 52, cut cylinder 52 with driving bracket 31 fixed connection, and can drive divide cutter 51 to remove in vertical direction, the pillow of sewing up the completion passes divide the below of cutter 51, cut cylinder 52 and pass through divide cutter 51 to cut the pillow of sewing up the completion.

Cutting mechanism 50 with be provided with transport mechanism 60 between third sewing machine structure 40, transport mechanism 60 includes conveying driving motor and two and rotates gyro wheel 61, two it is provided with a plurality of conveyer belt 62 to rotate between the gyro wheel 61, conveying driving motor passes through it drives to rotate gyro wheel 61 conveyer belt 62 rotates, the below of conveyer belt 62 with the pillow contact, works as when conveyer belt 62 rotates, can drive the pillow moves along.

The present invention can be designed in various embodiments and modifications without departing from the spirit and scope of the present invention in its broadest sense, and the above-described embodiments are intended to illustrate the present invention, but not to limit the scope of the present invention.

Claims

1. A full-automatic non-woven fabric pillow inner setting machine comprises a feeding mechanism, wherein the feeding mechanism comprises a first feeding wheel and a second feeding wheel, non-woven fabric is wound on the first feeding wheel, non-woven fabric is wound on the second feeding wheel, the full-automatic non-woven fabric pillow inner setting machine is characterized by further comprising a first sewing mechanism, a second sewing mechanism, a third sewing mechanism and a cutting mechanism, the first sewing mechanism is arranged between the feeding mechanism and the second sewing mechanism through a sewing support and used for sewing a non-woven fabric separating sheet between the upper non-woven fabric and the lower non-woven fabric, the second sewing mechanism is arranged between the first sewing mechanism and the third sewing mechanism through a driving support and used for sewing the upper non-woven fabric and the lower non-woven fabric together in the horizontal direction, and the third sewing mechanism is arranged between the cutting mechanism and the second sewing mechanism, be used for will in the both sides of pillow go up the non-woven fabrics with the non-woven fabrics stitches together down, cut the mechanism and be used for will sewing up the completion the pillow cuts.

2. The full-automatic non-woven fabric pillow inner setting machine as claimed in claim 1, wherein two first sewing mechanisms are symmetrically arranged on the sewing support, each first sewing mechanism comprises a separating sheet feeding wheel, a first cylinder clamp, a driving component and a sewing component, one end of the non-woven fabric on the separating sheet feeding wheel penetrates through the first cylinder clamp and is clamped through the first cylinder clamp, the driving component is fixedly connected with the sewing support and used for obtaining a non-woven fabric separating sheet with a certain size and moving the non-woven fabric separating sheet to a position between the upper non-woven fabric and the lower non-woven fabric, the sewing component is fixedly connected with the sewing support and used for respectively welding two ends of the non-woven fabric separating sheet on the upper non-woven fabric and the lower non-woven fabric.

3. The full-automatic non-woven fabric pillow inner setting machine according to claim 2, wherein the driving assembly comprises a first driving motor, a second cylinder clamp, a cutting cylinder, a cutting knife, a second driving motor and a push plate, the first driving motor is fixedly connected with the sewing support and drives the second cylinder clamp to move through a belt, the cutting knife is arranged between the first cylinder clamp and the second cylinder clamp, the cutting cylinder drives the cutting knife to cut the non-woven fabric to form a non-woven fabric separation sheet, the push plate is arranged on one side of the second cylinder clamp, and the second driving motor drives the push plate to move through the belt and moves the non-woven fabric separation sheet to the position between the upper non-woven fabric and the lower non-woven fabric.

4. The full-automatic non-woven fabric pillow inner forming machine according to claim 3, wherein one end of the push plate is provided with a thimble, and the thimble abuts against the middle position of the non-woven fabric separating sheet.

5. The full-automatic non-woven fabric pillow inner setting machine as claimed in claim 2, wherein the sewing assembly comprises two ultrasonic welding heads, the two ultrasonic welding heads are respectively located above the upper non-woven fabric and below the lower non-woven fabric and are fixedly connected with the sewing bracket through a lifting cylinder.

6. The full-automatic non-woven fabric pillow inner setting machine according to claim 1, wherein the two ends of the first sewing mechanism are respectively provided with an opening component, the opening component comprises an opening cylinder, a connecting piece and an opening support, the opening support is arranged between the upper non-woven fabric and the lower non-woven fabric, two ends of the opening support are respectively provided with a rotating shaft, the rotating shaft is rotatably connected with the sewing support through a rotating piece, the opening cylinder is connected with the rotating shaft through the connecting piece and drives the opening support to rotate for a certain angle.

7. The full-automatic non-woven fabric pillow inner forming machine according to claim 1, wherein the second sewing mechanism comprises a transverse driving cylinder, a transverse roller die head slider is arranged on the transverse driving cylinder, an ultrasonic welding transverse head is fixedly arranged below the transverse roller die head slider, the pillow inner penetrates through a space between the transverse roller die head slider and the ultrasonic welding transverse head, the transverse driving cylinder drives the transverse roller die head slider to move horizontally, and the transverse roller die head slider presses the pillow inner on the ultrasonic welding transverse head through a roller.

8. The full-automatic forming machine for pillow cores made of non-woven fabrics according to claim 7, wherein the roller is rotatably connected with the transverse roller die head slider, two pressing parts are arranged on the roller, and the pillow cores are pressed on the ultrasonic welding transverse head through the pressing parts.

9. The full-automatic forming machine for non-woven fabric pillow interiors as claimed in claim 8, wherein the third sewing mechanism comprises a driving shaft, two linear ultrasonic welding heads are rotatably connected to the driving shaft, a supporting seat is arranged below the linear ultrasonic welding heads, the pillow interiors pass through the space between the ultrasonic welding heads and the supporting seat, and the two linear ultrasonic welding heads respectively perform ultrasonic welding on two side edges of the pillow interiors.

10. The full-automatic forming machine for non-woven fabric pillow interiors according to claim 9, wherein the slitting mechanism comprises a slitting knife and a slitting cylinder, the slitting cylinder is fixedly connected with the driving support and can drive the slitting knife to move in a vertical direction to slit the sewn pillow interiors.