CN211992016U - Novel automatic cylinder machining equipment - Google Patents

Abstract

The utility model provides a novel cylinder automatic processing equipment, including the feed bin, one side of feed bin is connected with the quadruple car and mills the machine, the quadruple car mills the machine and keeps away from one side of feed bin is connected with the assembly line, the assembly line is kept away from the one end that the quadruple car milled the machine is equipped with vision system, vision system keeps away from one side of assembly line is connected with the carousel machine, the feed bin with be equipped with first manipulator between the quadruple car mill machine, the quadruple car mill the machine with be equipped with the second manipulator between the assembly line, the assembly line with be equipped with the third manipulator between the vision system. The utility model discloses a cooperation of first manipulator, second manipulator and third manipulator for the operation of processing equipment through three manipulator rolls over the stock between material storehouse, quadruple milling machine, assembly line, visual system and carousel machine, accomplishes the whole processing of cylinder stock, makes the processing equipment change automation mechanized operation into from traditional special person's special plane, very big promotion machining efficiency.

Description

Novel automatic cylinder machining equipment

Technical Field

The utility model mainly relates to a technical field of cylinder processing equipment, concretely relates to novel cylinder automated processing equipment.

Background

In the existing cylinder machining process, machining equipment is often adopted to perform the processes of turning and milling, tapping, lettering, rust prevention, hole site detection and the like on a blank.

According to a cylinder block machining process provided by patent document CN 108098266 a, auxiliary machines (such as a cleaning machine, a leakage tester, a tightening machine, a press-fitting machine, etc.) used by the product are all provided with corresponding sensors, and automatic operation and work of each auxiliary machine are realized; the automatic auxiliary machine is matched with the double-spindle machining center, so that the automation degree of the cylinder block machining process is improved, the consistency of products is improved, the product quality is improved, and the products are machined in a station-separating mode.

The cylinder processing equipment adopts a special machine (equipment) for special persons to perform substation type processing, so that the labor cost is high, the production efficiency is low, and the production quality is extremely unstable due to unstable factors such as the controllability of the persons and the substation type processing.

SUMMERY OF THE UTILITY MODEL

The utility model mainly provides a novel cylinder automated processing equipment is used for solving the technical problem who proposes in the above-mentioned background art.

The utility model provides a technical scheme that above-mentioned technical problem adopted does:

a novel automatic cylinder processing device comprises a material warehouse, one side of the material warehouse is connected with a four-linkage milling machine, one side of the four-unit milling machine, which is far away from the material warehouse, is connected with a production line, one end of the production line, which is far away from the four-unit milling machine, is provided with a vision system, one side of the vision system, which is far away from the assembly line, is connected with a turntable machine, a first manipulator is arranged between the material warehouse and the four-linked milling machine, a second manipulator is arranged between the four-linked milling machine and the production line, a third manipulator is arranged between the production line and the vision system, the first mechanical arm, the second mechanical arm and the third mechanical arm comprise work boxes which are in contact with the ground, each work box is connected with a rotating disc in a rotating mode at the top end, mechanical arms are fixed on the surfaces of the top ends of the rotating discs, and clamping jaws are fixed at one ends, far away from the rotating discs, of the mechanical arms.

Further, every the arm all includes first pillar, every the longitudinal section of first pillar is the L shape of invering, and every first pillar all is fixed in and corresponds the top surface of rolling disc, every the one end that the rolling disc was kept away from to first pillar all articulates there is the second pillar, the bottom welding of second pillar has two first support arms, two be equipped with first pneumatic cylinder between the first support arm, the piston rod of first pneumatic cylinder articulates in two between the first support arm, just first pneumatic cylinder is fixed in two the second support arm (between, two the second support arm (weld in the shell surface of first pillar).

Furthermore, the bottom of rolling disc rotates and is connected with the rotation axis, just the rolling disc pass through the rotation axis with the casing of work box rotates and is connected, the bottom surface integrated into one piece of rolling disc has annular rack.

Furthermore, one side of the rotating shaft is provided with a power mechanism, the power mechanism is positioned in the working box and comprises a motor, a base of the motor is fixed on the inner wall of the working box, a gear is fixed on the outer surface of an output shaft of the motor, and the gear is meshed with the annular gear rack.

Furthermore, the clamping jaw is including the T-shaped piece, the T-shaped piece is fixed in inside the second pillar is kept away from the one end of first pillar, just the both ends of T-shaped piece all articulate there is first connecting rod, every the cross section of first connecting rod is the L shape, and every the corner of first connecting rod all articulates there is the second connecting rod, two it has the third connecting rod to articulate between the second connecting rod, the third connecting rod is close to one side of T-shaped piece is equipped with the second pneumatic cylinder, the piston rod of second pneumatic cylinder runs through the T-shaped piece with the third connecting rod is connected, just the second pneumatic cylinder is fixed in the second pillar.

Furthermore, an electromagnet is fixed on the inner side of one end, far away from the T-shaped block, of each first connecting rod.

Furthermore, two springs are symmetrically arranged between the two first connecting rods and are respectively fixed on the shell on the two side surfaces of the first connecting rods.

Compared with the prior art, the beneficial effects of the utility model are that:

one of which, the utility model discloses it is few to use the manual work, only need transfer machine person and packer from the stock to the finished product, the cost of labor has effectively been reduced, through first manipulator, the cooperation of second manipulator and third manipulator, make processing equipment pass through the operation of three manipulator with the stock roll over in the material storehouse, the quadruplex car mills the machine, the assembly line, between visual system and the carousel machine, accomplish the whole processing of cylinder stock, thereby make processing equipment change automation mechanized operation into from traditional special person's special plane, very big promotion machining efficiency, and change one-stop formula automation into from substation formula manual operation, the fault-tolerant rate has been reduced, production quality has effectively been promoted.

And secondly, the utility model provides a clamping jaw has higher clamping-force, through the cooperation of first connecting rod and electro-magnet for when two first connecting rod clamps in the clamping jaw get the stock, two first connecting rods attract the stock through the electro-magnet on it, thereby improve the stability when two first connecting rod clamps get the stock, prevent that the stock from droing and influencing the processing procedure of whole processing equipment between two first connecting rods.

The present invention will be explained in detail with reference to the drawings and specific embodiments.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the robot arm and the clamping jaw of the present invention;

fig. 3 is a schematic structural view of the rotating disc and the power mechanism of the present invention;

fig. 4 is a schematic structural view of the clamping jaw of the present invention.

In the figure: 1. a material warehouse; 2. a first manipulator; 21. a work box; 22. rotating the disc; 221. an annular rack; 23. a mechanical arm; 231. a first support; 232. a second support; 233. a second support arm; 234. a first hydraulic cylinder; 235. a first support arm; 24. a clamping jaw; 241. a T-shaped block; 242. a first link; 243. a second link; 244. a third link; 245. a spring; 246. an electromagnet; 247. a second hydraulic cylinder; 25. a rotating shaft; 26. a power mechanism; 261. a motor; 262. a gear; 3. a second manipulator; 4. a production line; 5. a third manipulator; 6. a vision system; 7. a four-linked milling machine; 8. provided is a turntable machine.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully with reference to the accompanying drawings, in which several embodiments of the present invention are shown, but the present invention can be implemented in different forms, and is not limited to the embodiments described in the text, but rather, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the use of the term knowledge in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

Please refer to fig. 1-4 heavily, a novel automatic cylinder processing device comprises a material warehouse 1, one side of the material warehouse 1 is connected with a four-linked milling machine 7, one side of the four-linked milling machine 7 away from the material warehouse 1 is connected with a production line 4, one end of the production line 4 away from the four-linked milling machine 7 is provided with a vision system 6, one side of the vision system 6 away from the production line 4 is connected with a turntable 8, a first manipulator 2 is arranged between the material warehouse 1 and the four-linked milling machine 7, a second manipulator 3 is arranged between the four-linked milling machine 7 and the production line 4, a third manipulator 5 is arranged between the production line 4 and the vision system 6, the first, second and third manipulators 2, 3 and 5 comprise work boxes 21 contacting with the ground, the top end of each work box 21 is rotatably connected with a rotating disc 22, a mechanical arm 23 is fixed on the top end surface of each rotating disc 22, and a clamping jaw 24 is fixed on one end of each mechanical arm 23 far away from the rotating disc 22.

Referring to fig. 2, each of the mechanical arms 23 includes a first support column 231, a longitudinal section of each of the first support columns 231 is in an inverted L shape, each of the first support columns 231 is fixed to a top end surface corresponding to the rotating disc 22, one end of each of the first support columns 231, which is far away from the rotating disc 22, is hinged to a second support column 232, two first support arms 235 are welded to a bottom end of the second support column 232, a first hydraulic cylinder 234 is disposed between the two first support arms 235, a piston rod of the first hydraulic cylinder 234 is hinged between the two first support arms 235, the first hydraulic cylinder 234 is fixed to the two second support arms (233), and the two second support arms (233) are welded to a shell surface of the first support column 231, in this embodiment, the first support column 231 is made to extend and retract by a piston rod in the first hydraulic cylinder 234 thereon through cooperation between the first support column 231 and the second support column 232, so that the piston rod of the first hydraulic cylinder 234 pushes the second support column 232 and the second support column 232 is hinged to the first support column 231 so that the second support column 232 rotates on the first support column 231 and the clamping jaw 24 on the second support column 232 is brought close to the blank.

Please refer to fig. 2 and fig. 3, a rotating shaft 25 is rotatably connected to a bottom end of the rotating disc 22, the rotating disc 22 is rotatably connected to the housing of the working box 21 through the rotating shaft 25, an annular rack 221 is integrally formed on a bottom end surface of the rotating disc 22, a power mechanism 26 is disposed on one side of the rotating shaft 25, the power mechanism 26 is located inside the working box 21, the power mechanism 26 includes a motor 261, a base of the motor 261 is fixed on an inner wall of the working box 21, a gear 262 is fixed on an outer surface of an output shaft of the motor 261, and the gear 262 is engaged with the annular rack 221. In this embodiment, when the motor 261 in the power mechanism 26 drives the gear 262 on the output shaft thereof to rotate through the cooperation between the power mechanism 26 and the rotary disc 22, the gear 262 drives the rotary disc 22 to rotate by engaging with the annular rack 221 on the rotary disc 22, and the orientation of the mechanical arm 23 on the rotary disc 22 is adjusted.

Referring to fig. 4, the clamping jaw 24 includes a T-shaped block 241, the T-shaped block 241 is fixed inside one end of the second support column 232 away from the first support column 231, two ends of the T-shaped block 241 are hinged with first connecting rods 242, a cross section of each first connecting rod 242 is L-shaped, a corner of each first connecting rod 242 is hinged with a second connecting rod 243, a third connecting rod 244 is hinged between the two second connecting rods 243, one side of the third connecting rod 244 close to the T-shaped block 241 is provided with a second hydraulic cylinder 247, a piston rod of the second hydraulic cylinder 247 penetrates through the T-shaped block 241 and is connected with the third connecting rod 244, and the second hydraulic cylinder 247 is fixed inside the second support column 232. In the present embodiment, the second hydraulic cylinder 247 pushes the third connecting rod 244 on the piston rod to move, the third connecting rod 244 is hinged to the two second connecting rods 243, so that the two second connecting rods 243 perform an angular displacement on the third connecting rod 244, and the second connecting rod 243 is hinged to the first connecting rod 242, so that when the second connecting rod 243 performs an angular displacement, the two first connecting rods 242 are supported and opened, and the two first connecting rods 242 are opened and closed by the pushing of the second hydraulic cylinder 247, so as to complete the clamping of the blank.

Referring to fig. 4 again, an electromagnet 246 is fixed on the inner side of one end of each first connecting rod 242 away from the T-shaped block 241. In this embodiment, by the cooperation of the first connecting rods 242 and the electromagnets 246, when the two first connecting rods 242 clamp the blank, the two first connecting rods 242 attract the blank through the electromagnets 246 thereon, so as to improve the stability of the two first connecting rods 242 in clamping the blank.

Referring to fig. 4 again, two springs 245 are symmetrically installed between the two first links 242, and the two springs 245 are respectively fixed on the housing on the two side surfaces of the first links 242. In the present embodiment, the two first links 242 improve the clamping force of the two first links 242 by the elastic property of the springs 245 thereon through the cooperation of the springs 245 and the two first links 242.

The utility model discloses a concrete operation as follows:

during the process of processing the cylinder by the processing equipment, a worker firstly puts the product blank on the material warehouse 1, the motor 261 in the power mechanism 26 drives the gear 262 on the output shaft thereof to rotate, the gear 262 is engaged with the annular rack 221 on the rotary disc 22 to drive the rotary disc 22 to rotate, the orientation of the mechanical arm 23 on the mechanical arm 23 is adjusted by the rotary disc 22, the first support 231 on the mechanical arm 23 is made to extend and retract through the piston rod in the first hydraulic cylinder 234 on the mechanical arm 23, so that the piston rod of the first hydraulic cylinder 234 pushes the second support 232, the second support 232 is hinged on the first support 231, so that the second support 232 rotates on the first support 231, the clamping jaw 24 on the second support 232 is made to approach the blank, the second hydraulic cylinder 247 in the clamping jaw 24 pushes the third connecting rod 244 on the piston rod thereof to move, and the third connecting rod 244 is hinged with the two second connecting rods 243, the two second connecting rods 243 are enabled to perform angular displacement on the third connecting rod 244, the second connecting rods 243 are hinged with the first connecting rods 242, when the second connecting rods 243 perform angular displacement, the two first connecting rods 242 are supported and opened, so that the two first connecting rods 242 are opened and closed by pushing of the second hydraulic cylinder 247, clamping of the blank is completed, and after clamping, the blank is placed into the four-gang milling machine 7 by the mechanical arm 23 and the clamping jaw 24 for machining such as milling and drilling, the blank is placed into the assembly line 4 by the mechanical arm 23 and the clamping jaw 24 in the second mechanical arm 3 for transportation, the blank is placed into the vision system 6 by the third mechanical arm 5 on one side of the assembly line 4 for completing size inspection, and the blank is placed into the rotary table 8 by the third mechanical arm 5 for completing processes such as tapping, character carving, rust prevention, detection and the like.

The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, if the method and the technical solution of the present invention are adopted, the present invention can be directly applied to other occasions without substantial improvement, and the present invention is within the protection scope of the present invention.

Claims (7)

1. A novel automatic cylinder machining device comprises a material warehouse (1), wherein one side of the material warehouse (1) is connected with a four-linkage milling machine (7), one side, far away from the material warehouse (1), of the four-linkage milling machine (7) is connected with a production line (4), one end, far away from the four-linkage milling machine (7), of the production line (4) is provided with a visual system (6), one side, far away from the production line (4), of the visual system (6) is connected with a turntable machine (8), the novel automatic cylinder machining device is characterized in that a first manipulator (2) is arranged between the material warehouse (1) and the four-linkage milling machine (7), a second manipulator (3) is arranged between the four-linkage milling machine (7) and the production line (4), and a third manipulator (5) is arranged between the production line (4) and the visual system (6);

first manipulator (2), second manipulator (3) and third manipulator (5) all include work box (21) that contact with ground, every the top of work box (21) all rotates and is connected with rolling disc (22), every the top surface of rolling disc (22) all is fixed with arm (23), every arm (23) are kept away from the one end of rolling disc (22) all is fixed with clamping jaw (24).

2. The new type of automatic cylinder processing equipment as claimed in claim 1, wherein each of said robot arms (23) comprises a first support (231), each of said first supports (231) having an inverted L-shaped longitudinal section, each first support column (231) is fixed on the top end surface corresponding to the rotating disc (22), one end of each first support column (231) far away from the rotating disc (22) is hinged with a second support column (232), two first supporting arms (235) are welded at the bottom end of the second supporting column (232), a first hydraulic cylinder (234) is arranged between the two first supporting arms (235), the piston rod of the first hydraulic cylinder (234) is hinged between the two first supporting arms (235), and the first hydraulic cylinder (234) is fixed between two second supporting arms (233), and the two second supporting arms (233) are welded on the surface of the shell of the first support column (231).

3. The novel automatic cylinder machining equipment as claimed in claim 1, characterized in that a rotating shaft (25) is rotatably connected to the bottom end of the rotating disc (22), the rotating disc (22) is rotatably connected with the shell of the working box (21) through the rotating shaft (25), and an annular toothed rail (221) is integrally formed on the bottom end surface of the rotating disc (22).

4. The novel automatic cylinder machining equipment according to claim 3, wherein a power mechanism (26) is arranged on one side of the rotating shaft (25), the power mechanism (26) is located inside the working box (21), the power mechanism (26) comprises a motor (261), a base of the motor (261) is fixed on the inner wall of the working box (21), a gear (262) is fixed on the outer surface of an output shaft of the motor (261), and the gear (262) is meshed with the annular rack (221).

5. The novel automatic cylinder processing equipment according to claim 2, the clamping jaw (24) comprises a T-shaped block (241), the T-shaped block (241) is fixed inside one end of the second support column (232) far away from the first support column (231), and both ends of the T-shaped block (241) are hinged with first connecting rods (242), the cross section of each first connecting rod (242) is L-shaped, and a second connecting rod (243) is hinged at the corner of each first connecting rod (242), a third connecting rod (244) is hinged between the two second connecting rods (243), a second hydraulic cylinder (247) is arranged on one side of the third connecting rod (244) close to the T-shaped block (241), a piston rod of the second hydraulic cylinder (247) penetrates through the T-shaped block (241) and is connected with the third connecting rod (244), and the second hydraulic cylinder (247) is fixed in the second support column (232).

6. The novel automatic cylinder machining device as claimed in claim 5, wherein an electromagnet (246) is fixed on the inner side of one end of each first connecting rod (242) far away from the T-shaped block (241).

7. The novel automatic cylinder machining equipment according to claim 5, characterized in that two springs (245) are symmetrically installed between the two first connecting rods (242), and the two springs (245) are respectively fixed on the shells of the two side surfaces of the first connecting rods (242).

Images